A kind of steel rail grinding pilot system and method
Technical field
The present invention relates to railway engineering machinery fields, and system is tested more particularly, to a kind of polishing applied to rail grinding machine
System and method.
Background technology
With the continuous improvement of train heavy loading and the speed of service, the frequency of usage raising of rail, pressure bearing increase
Greatly, so as to which rail easily be caused to generate the diseases such as wave mill, fat edges, crackle.When the generation of rail disease not only makes train operation
Vibration and noise increases or even can make rail that transversal wave movement oscillation occur, so as to generate serpentine locomotion.This not only affects seating
Comfort, reduce the service life of train running part and rail, also bring serious security risk.Steel rail grinding is made
For a kind of routine work mode in railway engineering field, rail disease can be not only eliminated, rail profile is corrected, improves wheel track
Contact relation, moreover it is possible to reduce contact stress and the abrasion of rail, improve the comfort of train operation, effectively extend the use of rail
Service life.Therefore, steel rail grinding has become the important operating type of modern railway transportation rail maintenance.
The nineties in last century, railway department introduced the rail grinding train of several types from foreign countries, and core control system is complete
Portion is import.In order to reduce grinding machine buying and working service cost, state-owned railroads department advocates the production domesticization for realizing grinding machine,
But how the technology difficulty that verification experimental verification is production domesticization polishing control system is carried out to the control algolithm and polishing effect of polishing
Topic.At present, the domestic Main generally used is after steel rail grinding control system installs, and is drawn and polished by power car
Device carries out polishing test on rail.This method needs longer steel rail line and power vehicle traction to be coordinated,
Investment and experimentation cost are all higher.Existing steel rail grinding test method requirement must use rail track and traction power to fill
It puts, this is difficult to realize in general R & D Enterprises, if being invested, then needs high construction and use cost, i.e.,
It is also that general enterprises are difficult to bear to make its application cost using Lease way.
Invention content
In view of this, the purpose of the present invention is to provide a kind of steel rail grinding pilot system and method, can overcome existing
Steel rail grinding test method is existing to build and use cost is high, it is difficult to the technical issues of practical application.
In order to achieve the above-mentioned object of the invention, the present invention specifically provides a kind of technology realization side of steel rail grinding pilot system
Case, a kind of steel rail grinding pilot system, for carrying out steel rail grinding experiment to polishing trolley, including:Slide unit, sliding rail, rail, biography
Dynamic motor, pulley, transmission device and portal frame.The polishing trolley is suspended on the top of the slide unit by the portal frame,
The rail is fixed on the top of the sliding rail, and the operating direction of polishing trolley is provided with for described described in the slide unit upper edge
Back and forth free-moving sliding slot, the length of the sliding slot are more than the length of the sliding rail to sliding rail.In the slide unit along the polishing
The both ends of trolley operating direction are respectively arranged with driving motor and pulley, the both ends and the transmission device of the sliding rail or rail
It is connected, the driving motor passes through transmission device described in the pulley driving.When carrying out steel rail grinding experiment, the polishing is small
Vehicle by the portal frame fix and under be pressed in the top of the rail, the driving motor operation, the sliding rail is in the biography
The length direction of sliding slot described in the traction lower edge of device is sent back and forth to move freely, it is described polishing trolley polishing bistrique transfer with into
Row steel rail grinding is tested.
Preferably, the steel rail grinding pilot system further includes control system, and the control system passes through velocity sensor
The running speed signal of the driving motor is acquired, and passes through the power supply that frequency converter adjusts the output to the driving motor, to change
Become the speed of service of the driving motor.When the rail is run at the uniform velocity section, under the polishing bistrique of the polishing trolley
It puts to carry out steel rail grinding experiment.
Preferably, the both ends of slide unit position corresponding with the extreme is provided with position detecting device, when
When the position detecting device detects that the rail moves to the extreme position at the sliding slot both ends, the driving motor is automatic
It runs slowly and commutation traction is carried out to the sliding rail.
Preferably, when the rail moves to the extreme position at the sliding slot both ends and stops carrying out commutation operation,
The polishing bistrique lifts, to prevent the excessive polishing to the rail.
Preferably, the polishing trolley is fixed by hydraulic cylinder and the portal frame, and the control system passes through hydraulic pressure
Pump controls the hydraulic cylinder, to realize the promotion and decentralization of the polishing trolley.
Preferably, the polishing trolley is fixed along the both ends of operating direction by hydraulic cylinder and the portal frame, institute
State hydraulic cylinder further by draw bar with it is described polishing trolley be connected, the draw bar for prevent it is described polishing trolley because
It is shaken by the active force of the rail.
In addition the present invention also specifically provides a kind of technology realization side of the steel rail grinding test method based on above system
A kind of case, steel rail grinding test method, includes the following steps:
A) trolley of polishing is suspended on to the top of slide unit by portal frame;
B) rail is fixed on to the top of sliding rail, and the sliding rail is arranged in the sliding slot of the slide unit, the sliding slot
It is set along the operating direction of the polishing trolley;
C driving motor and pulley) are set respectively along the both ends of the polishing trolley operating direction in the slide unit, described
The both ends of sliding rail or rail connect transmission device, and the driving motor is run by transmission device described in the pulley driving;
D) when carrying out steel rail grinding experiment, it is described polishing trolley by the portal frame fix and under be pressed in the rail
Top, the driving motor drives the transmission device operation, described in traction lower edge of the sliding rail in the transmission device
The length direction of sliding slot back and forth moves freely, and the polishing bistrique of the polishing trolley transfers to carry out steel rail grinding experiment.
Preferably, in the step D) in, control system acquires the operation speed of the driving motor by velocity sensor
Signal is spent, and passes through the power supply that frequency converter adjusts the output to the driving motor, to change the speed of service of the driving motor.
When the rail is run at the uniform velocity section, the polishing bistrique of the polishing trolley transfers to carry out steel rail grinding experiment.
Preferably, in the step D) in, when being set to position of the slide unit along the polishing trolley operating direction both ends
When putting detection device and detecting that the rail moves the extreme position at the sliding slot both ends, the driving motor automatic retarding operation
And commutation traction is carried out to the sliding rail.
Preferably, in the step D) in, when the rail move to the extreme position at the sliding slot both ends and stop with
When carrying out commutation operation, the polishing bistrique lifts, to prevent the excessive polishing to the rail.
By implementing the steel rail grinding pilot system of the invention described above offer and the technical solution of method, have following beneficial
Effect:
(1) present invention does not need to occupy railroad track, it is not required that traction locomotive, pilot system floor space is small, rail
It replaces very convenient;
(2) present invention also has many advantages, such as that investment is small, use cost is low, control is flexible, using convenient.
Description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, to embodiment or will show below
There is attached drawing needed in technology description to be briefly described.It should be evident that the accompanying drawings in the following description is only this
Some embodiments of invention, for those of ordinary skill in the art, without creative efforts, can be with
Other embodiments are obtained according to these attached drawings.
Fig. 1 is a kind of structure diagram of specific embodiment of steel rail grinding pilot system of the present invention;
Fig. 2 is a kind of Control system architecture block diagram of specific embodiment of steel rail grinding pilot system of the present invention;
In figure:1- slide units, 2- sliding slots, 3- sliding rails, 4- rail, 5- driving motors, 6- pulleys, 7- transmission devices, 8- positions
Detection device, 9- polishing trolleies, 10- polishing bistriques, 11- portal frames, 12- hydraulic cylinders, 13- columns, 14- draw bars, 15- liquid
Press pump, 16- control systems, 17- frequency converters.
Specific embodiment
For the sake of quoting and understanding, by the technical term hereinafter used, write a Chinese character in simplified form or abridge and be described below:
PLC:Programmable Logic Controller, the abbreviation of programmable logic controller (PLC).
Purpose, technical scheme and advantage to make the embodiment of the present invention are clearer, below in conjunction with the embodiment of the present invention
In attached drawing, clear, complete description is carried out to the technical solution in the embodiment of the present invention.Obviously, described embodiment is only
Only it is the part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, the common skill in this field
All other embodiment that art personnel are obtained without creative efforts belongs to the model that the present invention protects
It encloses.
As shown in Figures 1 and 2, the specific embodiment of steel rail grinding pilot system and method for the present invention is given, under
The invention will be further described with reference to the drawings and specific embodiments in face.
As shown in Figure 1, a kind of specific embodiment of steel rail grinding pilot system, for carrying out rail to polishing trolley 9
Polishing experiment, system include:Slide unit 1, sliding rail 3, rail 4, driving motor 5, pulley 6, transmission device 7 and portal frame 11.Slide unit 1
It is fixed in ground base, portal frame 11 is supported on by column 13 in ground base, and polishing trolley 9 is hung by portal frame 11
It is arranged on the top of slide unit 1.Rail 4 is fixed on the top of sliding rail 3, and the operating direction of 1 upper edge of slide unit polishing trolley 9 is provided with can
For the reciprocal free-moving sliding slot 2 of sliding rail 3, the length of sliding slot 2 is more than the length of sliding rail 3.Slide unit 1 along polishing 9 operation of trolley
The both ends in direction are respectively arranged with driving motor 5 and pulley 6, and the both ends of sliding rail 3 or rail 4 are connected with transmission device 7, transmission electricity
Machine 5 drives transmission device 7 by pulley 6.When carrying out steel rail grinding experiment, polishing trolley 9 is fixed by portal frame 11, and according to
By being pressed in the top of rail 4 under its own gravity, driving motor 5 is run, and sliding rail 3 is under the traction of transmission device 7 along the length of sliding slot 2
Degree direction back and forth moves freely, and the polishing bistrique 10 of polishing trolley 9 transfers to carry out steel rail grinding experiment.As of the invention a kind of
Typical specific embodiment, transmission device 7 use steel wire rope, and two one steel rails 4 of standard gauge are fixed on slide unit 1 by sliding rail 3
On, rail 4 is drawn by steel wire rope, and (such as attached drawing in the horizontal direction of rail 4 can be realized on slide unit 1 by driving motor 5
Direction shown in L in 1) freely move back and forth.
The steel rail grinding pilot system of specific embodiment of the invention description takes rail 4 to move and grinding device (is polished small
Vehicle 9) fixed mode, pass through the relative motion that driving motor 5 realizes polishing trolley 9 and rail 4 with the traction of transmission device 7, mould
Intend the working condition of rail grinding machine polishing unit, for testing verification steel rail grinding control system, hydraulic unit, grinding wheel etc.
Working performance, and research test is carried out to technique for grinding.
As shown in Figure 2, steel rail grinding pilot system further includes control system 16, the control of entire steel rail grinding pilot system
System 16 processed is based on PLC or microsystem and realizes, is mainly responsible for the start and stop of steel rail grinding pilot system hydraulic pump 15, rail 4
The functions such as traveling SERVO CONTROL, limiting detection and safeguard protection.Control system 16 acquires driving motor by velocity sensor
5 running speed signal, and pass through the power supply that frequency converter 17 adjusts the output to driving motor 5, to change the operation of driving motor 5
Speed.When rail 4 is run at the uniform velocity section, the polishing bistrique 10 of polishing trolley 9 transfers to carry out steel rail grinding experiment.Transmission
Motor 5 is driven by frequency converter 17, and movement velocity is adjustable, and the operation of driving motor 5 can be shown by connecting digital instrument
Speed is automatically controlled by the steel rail grinding control system of polishing trolley 9 or passes through steel rail grinding control system control by staff
System polishing bistrique 10 is transferred.
The both ends of slide unit 1 position corresponding with 3 end of sliding rail is provided with position detecting device 8, when position detecting device 8
When detecting that rail 4 moves to the extreme position at 2 both ends of sliding slot, 5 automatic retarding of driving motor operation (brake) and to sliding rail 3 into
Row commutation traction.When rail 4 moves to the extreme position at 2 both ends of sliding slot and stops carrying out commutation operation, bistrique 10 of polishing
Lift, to prevent the excessive polishing to rail 4.The rail lifted with lowering operation again by polishing trolley 9 of polishing bistrique 10
Polishing control system is automatically controlled or is controlled by staff by steel rail grinding control system.
Polishing trolley 9 is fixed by hydraulic cylinder 12 and portal frame 11, and control system 16 controls hydraulic pressure by hydraulic pump 15
Oil cylinder 12, to realize the promotion and decentralization of polishing trolley 9.Polishing trolley 9 passes through hydraulic cylinder 12 along the both ends of operating direction
It is fixed with portal frame 11, hydraulic cylinder 12 is further connected by draw bar 14 with polishing trolley 9, and draw bar 14 is used to prevent from beating
It shakes in the mill trolley 9 occurred level direction when by the active force of rail 4.
A kind of specific embodiment of steel rail grinding test method, includes the following steps:
A) trolley 9 of polishing is suspended on to the top of slide unit 1 by portal frame 11;
B) rail 4 is fixed on to the top of sliding rail 3, and sliding rail 3 is arranged in the sliding slot 2 of slide unit 1, sliding slot 2 is along polishing
The operating direction setting of trolley 9;
C driving motor 5 and pulley 6) are set respectively along the both ends of polishing 9 operating direction of trolley in slide unit 1, in sliding rail 3 or
The both ends connection transmission device 7 of rail 4, driving motor 5 drive transmission device 7 to run by pulley 6;
D) when carrying out steel rail grinding experiment, polishing trolley 9 by portal frame 11 fix and under be pressed in the top of rail 4,
Driving motor 5 drives transmission device 7 to run, and sliding rail 3 is back and forth free along the length direction of sliding slot 2 under the traction of transmission device 7
Mobile, the polishing bistrique 10 of polishing trolley 9 transfers to carry out steel rail grinding experiment.
In above-mentioned steps D) in, control system 16 acquires the running speed signal of driving motor 5 by velocity sensor, and
The power supply of driving motor 5 is adjusted the output to by frequency converter 17, to change the speed of service of driving motor 5.When rail 4 run to
At the uniform velocity section when, polishing trolley 9 polishing bistrique 10 transfer to carry out steel rail grinding experiment.
In above-mentioned steps D) in, it is examined when being set to slide unit 1 along the position detecting device 8 at 9 operating direction both ends of polishing trolley
When measuring the extreme position at 2 both ends of the movement sliding slot of rail 4,5 automatic retarding of driving motor runs and commutation is carried out to sliding rail 3 and leads
Draw.
In above-mentioned steps D) in, when rail 4 moves to the extreme position at 2 both ends of sliding slot and stops carrying out commutation operation
When, polishing bistrique 10 lifts, to prevent the excessive polishing to rail 4.
The steel rail grinding pilot system and method for the above-mentioned specific embodiment description of the present invention use grinding device static and steel
The mode of rail movement, by the relative motion between grinding device and rail, realizes steel rail grinding experimental test, has place
Many advantages, such as occupancy is less, equipment investment is small, experimentation cost is low, control is flexible, using facilitating.
By implementing the steel rail grinding pilot system of specific embodiment of the invention description and the technical solution of method, can produce
Raw following technique effect:
(1) the steel rail grinding pilot system of specific embodiment of the invention description and method use grinding device static and rail
The test method of movement does not need to occupy railroad track, it is not required that traction locomotive, pilot system floor space is small, and rail is more
It changes very convenient;
(2) the steel rail grinding pilot system of specific embodiment of the invention description and method, which also have, invests small, use cost
It is low, control flexibly, using facilitating the advantages that.
Each embodiment is described by the way of progressive in this specification, the highlights of each of the examples are with other
The difference of embodiment, just to refer each other for identical similar portion between each embodiment.
The above described is only a preferred embodiment of the present invention, not make limitation in any form to the present invention.Though
So the present invention is disclosed as above with preferred embodiment, however is not limited to the present invention.It is any to be familiar with those skilled in the art
Member, in the case where not departing from the Spirit Essence of the present invention and technical solution, all using in the methods and techniques of the disclosure above
Appearance makes technical solution of the present invention many possible changes and modifications or is revised as the equivalent embodiment of equivalent variations.Therefore,
Every content without departing from technical solution of the present invention, technical spirit according to the present invention are made to the above embodiment any simple
Modification, equivalent replacement, equivalence changes and modification still fall within the range of technical solution of the present invention protection.