CN202390155U - Rack and pinion lifting device - Google Patents

Rack and pinion lifting device Download PDF

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Publication number
CN202390155U
CN202390155U CN 201120503689 CN201120503689U CN202390155U CN 202390155 U CN202390155 U CN 202390155U CN 201120503689 CN201120503689 CN 201120503689 CN 201120503689 U CN201120503689 U CN 201120503689U CN 202390155 U CN202390155 U CN 202390155U
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China
Prior art keywords
lifting
rack
motor
frame body
pinion
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Expired - Fee Related
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CN 201120503689
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Chinese (zh)
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王维旭
叶强
何鸿
刘志林
刘静
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Baoji Oilfield Machinery Co Ltd
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Baoji Oilfield Machinery Co Ltd
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Abstract

本实用新型公开了一种齿轮齿条式提升装置,在提升架体上对称安装有成对的提升单元,每个提升单元包括在电机的输出端连接有减速箱,在每个减速箱输出轴端安装有齿轮,在电机尾端连接有刹车装置;在钻机架中轴线上安装有齿条,所有齿轮与齿条啮合连接;在钻机架两侧内沿设置有滑轨,在提升架体的左侧上下、右侧上下各安装一套导向滑轮;在提升架体顶部安装有液压系统,液压系统与所有的刹车装置连接。本实用新型装置,能完成提升和下放作业、进行加压作业,结构简单,使用成本低、维护保养简单。

The utility model discloses a rack-and-pinion lifting device. A pair of lifting units are symmetrically installed on a lifting frame body. Each lifting unit includes a reduction box connected to the output end of a motor. A gear is installed at the end of the motor, and a brake device is connected to the tail end of the motor; a rack is installed on the central axis of the drilling rig, and all the gears are meshed with the rack; slide rails are arranged on the inner edges of both sides of the drilling A set of guide pulleys are respectively installed up and down on the left side and up and down on the right side; a hydraulic system is installed on the top of the lifting frame, and the hydraulic system is connected with all brake devices. The device of the utility model can complete lifting and lowering operations, and carry out pressurization operations, and has simple structure, low use cost and simple maintenance.

Description

齿轮齿条式提升装置Rack and pinion lifting device

技术领域 technical field

本实用新型属于石油钻机技术领域,涉及一种齿轮齿条式提升装置。The utility model belongs to the technical field of petroleum drilling rigs and relates to a rack and pinion lifting device.

背景技术 Background technique

常规石油钻机的提升系统一般由绞车、天车、游车、大钩、水龙头、死绳固定器、钢丝绳、排绳器等组成。常规钻机提升系统通过绞车旋转缠绕钢丝绳通过天车(定滑轮)、游车(动滑轮)来带动悬挂在游车下部的大钩、水龙头(或顶驱)及悬挂的钻具上下运动来完成提升功能。此种结构目前为最常用的钻机提升系统形式,主要存在问题是:结构复杂,设备庞大、故障点多、维护保养点多、采购和使用成本高,动力传递链长,机械效率低、同时只有上提功能,不能进行加压作业。The hoisting system of a conventional oil drilling rig is generally composed of a winch, a crown block, a traveling block, a hook, a faucet, a dead rope fixer, a wire rope, and a rope puller. The conventional drilling rig hoisting system uses the winch to rotate and wind the steel wire rope to drive the hook hanging on the lower part of the traveling car, the faucet (or top drive) and the suspended drilling tool to move up and down through the crown block (fixed pulley) and traveling block (moving pulley) to complete the lifting function. . This structure is currently the most commonly used drilling rig lifting system. The main problems are: complex structure, huge equipment, many fault points, many maintenance points, high purchase and use costs, long power transmission chain, low mechanical efficiency, and only Lifting function, can not carry out pressurization work.

发明内容 Contents of the invention

本实用新型的目的是提供一种齿轮齿条式提升装置,配套于齿条钻机,解决了现有常规钻机提升系统的设备庞大、维修保养困难、效率低、成本高等问题。The purpose of the utility model is to provide a rack-and-pinion lifting device, which is matched with a rack drilling rig, and solves the problems of the existing conventional drilling rig lifting system, such as bulky equipment, difficult maintenance, low efficiency, and high cost.

本实用新型所采用的技术方案是,一种齿轮齿条式提升装置,在提升架体上对称安装有成对的提升单元,每个提升单元包括在电机的输出端连接有减速箱,在每个减速箱输出轴端安装有齿轮,在电机尾端连接有刹车装置;在钻机架中轴线上安装有齿条,所有齿轮与齿条啮合连接;在钻机架两侧内沿设置有滑轨,在提升架体的左侧上下、右侧上下各安装一套导向滑轮;在提升架体顶部安装有液压系统,液压系统与所有的刹车装置连接。The technical solution adopted by the utility model is a rack and pinion lifting device, and a pair of lifting units are symmetrically installed on the lifting frame body, and each lifting unit includes a reduction box connected to the output end of the motor. A gear is installed at the output shaft end of a reduction box, and a brake device is connected to the tail end of the motor; a rack is installed on the central axis of the drilling rig frame, and all gears are meshed with the rack; slide rails are arranged on the inner edges of both sides of the drilling rig frame, A set of guide pulleys are respectively installed on the left side up and down of the lifting frame body and on the right side up and down; a hydraulic system is installed on the top of the lifting frame body, and the hydraulic system is connected with all braking devices.

本实用新型的有益效果是与背景技术相比,1)省去天车、游车、大钩、钢丝绳、死绳固定器、绞车、排绳器等,结构简单、尺寸紧凑、重量轻、采购和使用成本低、维护保养简单、易损备件少。2)通过齿轮直接在齿条上上下运动完成提升和下放功能,传动效率高。3)通过齿轮齿条刚性传动,不但可完成提升和下放作业,也可进行加压作业。The beneficial effect of the utility model is that compared with the background technology, 1) the crown block, traveling block, hook, steel wire rope, dead rope fixer, winch, rope rower, etc. are omitted, and the structure is simple, the size is compact, the weight is light, and the purchase And the use cost is low, the maintenance is simple, and there are few vulnerable spare parts. 2) The lifting and lowering functions are completed by directly moving up and down on the rack through the gear, and the transmission efficiency is high. 3) Through the rigid transmission of the rack and pinion, not only the lifting and lowering operations can be completed, but also the pressurization operation can be performed.

附图说明 Description of drawings

图1是本实用新型提升装置侧视结构示意图;Fig. 1 is a side view structural schematic diagram of the lifting device of the present invention;

图2是本实用新型提升装置主视结构示意图;Fig. 2 is a schematic structural diagram of the front view of the lifting device of the present invention;

图3是本实用新型提升装置俯视结构示意图。Fig. 3 is a structural schematic diagram of a top view of the lifting device of the present invention.

图中,1.齿轮,2.调整垫片,3.螺栓A,4.提升架体,5.减速箱,6.电机,7.刹车装置,8.左导向滑轮,9.螺栓B,10.液压系统,11.右导向滑轮,12.齿条,13.滑轨,14.顶驱装置。In the figure, 1. gear, 2. adjusting gasket, 3. bolt A, 4. lifting frame body, 5. reduction box, 6. motor, 7. brake device, 8. left guide pulley, 9. bolt B, 10 .Hydraulic system, 11. Right guide pulley, 12. Rack, 13. Slide rail, 14. Top drive device.

具体实施方式 Detailed ways

下面结合附图和具体实施方式对本实用新型进行详细说明。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

如图1、图2、图3,本实用新型的结构是,在提升架体4上对称成对的安装有2套、4套或6套提升单元,每套提升单元包括在电机6的输出端连接有减速箱5,每个减速箱5通过螺栓A3与提升架体4固定连接,在每个减速箱5输出轴端安装有齿轮1,在电机6尾端连接有刹车装置7;在钻机架中轴线上安装有齿条12,所有齿轮1成对的与齿条12啮合连接;在钻机架两侧内沿设置有滑轨13,在提升架体4的左侧上下通过螺栓9各安装一套左导向滑轮8、提升架体4的右侧上下通过螺栓9各安装一套右导向滑轮11,所有左导向滑轮8和右导向滑轮11能够沿两侧的滑轨13上下滑动,所有滑轮座与提升架体4之间设有调整垫片2;在提升架体4顶部安装有液压系统10,液压系统10与所有的刹车装置7连接;提升架体4下端与顶驱装置14连接。As shown in Fig. 1, Fig. 2 and Fig. 3, the structure of the present utility model is that 2 sets, 4 sets or 6 sets of lifting units are installed in symmetrical pairs on the lifting frame body 4, and each set of lifting units is included in the output of the motor 6. The end is connected with a reduction box 5, and each reduction box 5 is fixedly connected with the lifting frame body 4 through a bolt A3, and a gear 1 is installed at the output shaft end of each reduction box 5, and a brake device 7 is connected at the tail end of the motor 6; A rack 12 is installed on the central axis of the frame, and all gears 1 are meshed with the rack 12 in pairs; slide rails 13 are arranged on the inner edges of both sides of the drilling rig frame, and are installed on the left side of the lifting frame body 4 through bolts 9 up and down. A set of left guide pulleys 8, the right side of the lifting frame body 4 are respectively installed with a set of right guide pulleys 11 by bolts 9, all left guide pulleys 8 and right guide pulleys 11 can slide up and down along the slide rails 13 on both sides, all pulleys An adjusting gasket 2 is arranged between the seat and the lifting frame body 4; a hydraulic system 10 is installed on the top of the lifting frame body 4, and the hydraulic system 10 is connected with all braking devices 7; the lower end of the lifting frame body 4 is connected with the top drive device 14.

本实用新型装置,起下钻时通过电机6(或液压马达)和减速箱5带动齿轮1与固定在钻机井架上的齿条12啮合旋转运动,从而带动顶驱装置14及其钻具上提和下放,左导向滑轮8和右导向滑轮11分别沿固定在钻机井架上的滑轨13运动并为提升装置提供导向,通过调整垫片2保证提升过程上下垂直运动,使钻具不偏离井口。刹车时液压系统10控制刹车装置7动作刹住电机6、减速箱5及齿轮1,保证提升装置悬停在齿条12上。The device of the utility model drives the gear 1 and the rack 12 fixed on the derrick of the drilling rig to rotate through the motor 6 (or hydraulic motor) and the reduction box 5 when the drill is tripped, thereby driving the top drive device 14 and its lifting tool. and lowering, the left guide pulley 8 and the right guide pulley 11 respectively move along the slide rail 13 fixed on the derrick of the drilling rig and provide guidance for the lifting device, and ensure the vertical movement up and down during the lifting process by adjusting the gasket 2, so that the drilling tool does not deviate from the wellhead. During braking, the hydraulic system 10 controls the braking device 7 to brake the motor 6, the reduction box 5 and the gear 1 to ensure that the lifting device hovers on the rack 12.

常规钻机提升系统通过钢丝绳进行提升作业,钢丝绳的缠绕效率低,而本实用新型齿轮齿条钻机通过齿轮直接在齿条上上下运动完成提升功能,传动效率高。另外,由于钢丝绳为柔性,无法完成加压功能,而本实用新型新型提升装置通过齿轮齿条刚性传动,不但可完成提升和下放作业,也可进行加压作业。Conventional drilling rig lifting systems use steel wire ropes for lifting operations, and the winding efficiency of steel wire ropes is low. However, the rack and pinion drilling rig of the utility model completes the lifting function by directly moving up and down on the rack through the gears, and the transmission efficiency is high. In addition, because the wire rope is flexible, it cannot complete the pressurization function, but the lifting device of the utility model is rigidly driven by the rack and pinion, so that it can not only complete the lifting and lowering operations, but also perform the pressurization operation.

本实用新型与现有常规钻机提升系统相比,省去天车、游车、大钩、钢丝绳、死绳固定器、绞车、排绳器等,结构简单、尺寸紧凑、重量轻、采购和使用成本低、维护保养简单、易损备件少、传动效率高。Compared with the existing conventional drilling rig lifting system, the utility model saves the crown block, traveling block, hook, wire rope, dead rope fixer, winch, rope rower, etc., and has simple structure, compact size, light weight, and is easy to purchase and use. Low cost, simple maintenance, few vulnerable spare parts, high transmission efficiency.

Claims (3)

1.一种齿轮齿条式提升装置,其特点在于:在提升架体(4)上对称安装有成对的提升单元,每个提升单元包括在电机(6)的输出端连接有减速箱(5),在每个减速箱(5)输出轴端安装有齿轮(1),在电机(6)尾端连接有刹车装置(7);在钻机架中轴线上安装有齿条(12),所有齿轮(1)与齿条(12)啮合连接;在钻机架两侧内沿设置有滑轨(13),在提升架体(4)的左侧上下、右侧上下各安装一套导向滑轮;在提升架体(4)顶部安装有液压系统(10),液压系统(10)与所有的刹车装置(7)连接。1. A rack-and-pinion lifting device is characterized in that paired lifting units are symmetrically installed on the lifting frame body (4), and each lifting unit includes a reduction box ( 5), a gear (1) is installed at the output shaft end of each reduction box (5), and a brake device (7) is connected to the tail end of the motor (6); a rack (12) is installed on the central axis of the drilling rig, All the gears (1) are meshed with the racks (12); slide rails (13) are arranged on the inner edges of both sides of the drilling machine frame, and a set of guide pulleys are respectively installed on the left side up and down and the right side up and down the lifting frame body (4) ; A hydraulic system (10) is installed on the top of the lifting frame body (4), and the hydraulic system (10) is connected with all braking devices (7). 2.根据权利要求1所述的齿轮齿条式提升装置,其特点在于:所述的提升单元安装有2套、4套或6套。2. The rack-and-pinion lifting device according to claim 1, characterized in that: said lifting units are installed with 2 sets, 4 sets or 6 sets. 3.根据权利要求1所述的齿轮齿条式提升装置,其特点在于:所述的所有滑轮座与提升架体(4)之间设有调整垫片(2)。3. The rack-and-pinion lifting device according to claim 1, characterized in that: adjusting shims (2) are provided between all the pulley seats and the lifting frame (4).
CN 201120503689 2011-12-06 2011-12-06 Rack and pinion lifting device Expired - Fee Related CN202390155U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201120503689 CN202390155U (en) 2011-12-06 2011-12-06 Rack and pinion lifting device

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Application Number Priority Date Filing Date Title
CN 201120503689 CN202390155U (en) 2011-12-06 2011-12-06 Rack and pinion lifting device

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CN202390155U true CN202390155U (en) 2012-08-22

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103663243A (en) * 2013-12-24 2014-03-26 徐存然 Rack jack
CN112343527A (en) * 2020-11-05 2021-02-09 中石化四机石油机械有限公司 Gear rack drilling machine lifting box without generating extra bending moment and operation control method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103663243A (en) * 2013-12-24 2014-03-26 徐存然 Rack jack
CN112343527A (en) * 2020-11-05 2021-02-09 中石化四机石油机械有限公司 Gear rack drilling machine lifting box without generating extra bending moment and operation control method
CN112343527B (en) * 2020-11-05 2022-06-17 中石化四机石油机械有限公司 Lifting box of gear rack drilling machine and operation control method

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120822

Termination date: 20141206

EXPY Termination of patent right or utility model