CN105648605A - Novel double-colour high-elastic fancy yarn and production method thereof - Google Patents
Novel double-colour high-elastic fancy yarn and production method thereof Download PDFInfo
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- CN105648605A CN105648605A CN201610169923.9A CN201610169923A CN105648605A CN 105648605 A CN105648605 A CN 105648605A CN 201610169923 A CN201610169923 A CN 201610169923A CN 105648605 A CN105648605 A CN 105648605A
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/32—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
- D02G3/328—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic containing elastane
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/36—Cored or coated yarns or threads
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Abstract
Description
技术领域technical field
本发明涉及到新型纺织领域,具体涉及到一种新型双色高弹花式纱及其生产方法。The invention relates to the field of novel textiles, in particular to a novel two-color high-elastic fancy yarn and a production method thereof.
背景技术Background technique
近年来,花式纱线行业取得了一系列的新技术成果,并且在发展中被不断的改进、提高,使产品向原料多元化、结构复合型、品种多样化方向发展,这些成果得益于新原料、新工艺、新设备和新控制方法的采用,给花式纱线的品种开发带来生机勃勃,原料的合理利用给花式纱线的产品带来本质的变化。而且花式纱线产品的开发使得纱线具有色彩性,结构性,即富有层次变化,又富有立体感,被广泛用于服装面料、装饰面料,深受消费者的喜爱,又具有较高的附加值,经济效益非常可观,为纺织行业注入新的活力。In recent years, the fancy yarn industry has achieved a series of new technological achievements, and has been continuously improved and enhanced in the development, making the products develop in the direction of diversified raw materials, compound structures, and diversified varieties. These achievements benefit from The adoption of new raw materials, new processes, new equipment and new control methods has brought vitality to the development of fancy yarn varieties, and the rational use of raw materials has brought essential changes to fancy yarn products. Moreover, the development of fancy yarn products makes the yarn have color and structure, that is, full of layer changes, and full of three-dimensional effect. It is widely used in clothing fabrics and decorative fabrics, and is deeply loved by consumers. The added value and economic benefits are very considerable, injecting new vitality into the textile industry.
色纺花式纱线及其织物比较流行,在棉纺设备上生产花式纱线是当今纺织新产品开发领域的热点之一。色纺花式纱采用“先染色、后纺纱”的新工艺,颠覆了传统纺纱的工艺流程,使生产过程更加环保与节能,可以获得独特的混色效果与产品风格。色纺花式纱构成的织物具有三维立体混色的风格,色彩自然而又含蓄,朦胧感强,能满足现代消费者个性化需求,并具有较高的附加值。Color-spun fancy yarns and their fabrics are more popular, and the production of fancy yarns on cotton spinning equipment is one of the hot spots in the development of new textile products today. Color spinning fancy yarn adopts the new technology of "dyeing first, then spinning", which subverts the traditional spinning process, makes the production process more environmentally friendly and energy-saving, and can obtain unique color mixing effects and product styles. The fabric composed of colored spinning fancy yarn has a three-dimensional mixed color style, with natural and subtle colors, and a strong hazy feeling, which can meet the individual needs of modern consumers and has high added value.
包芯纱一般以强力和弹力都较好的合成纤维长丝为芯丝,外包棉、毛、粘胶纤维等短纤维一起加捻而纺制成的纱,兼有长丝芯纱和外包短纤维的优良性能.其中,以氨纶、锦纶等为芯丝的弹力包芯纱,其芯纱具有较高的强力和弹性,外包纤维采用棉、毛、麻、丝使得织物具有良好的透气性和染色效果,天然纤维织物的风格,穿着舒适.广泛用于织造单向、双向弹力织物,如高级牛仔布、弹力运动织物,产品深受消费者的喜爱。The core-spun yarn is generally made of synthetic fiber filaments with good strength and elasticity as the core yarn, and the outsourcing cotton, wool, viscose fiber and other short fibers are twisted and spun together. Excellent properties of fiber. Among them, the elastic core-spun yarn with spandex and nylon as the core yarn has high strength and elasticity, and the outer fiber uses cotton, wool, hemp and silk to make the fabric have good air permeability and Dyeing effect, the style of natural fiber fabrics, comfortable to wear. It is widely used in weaving one-way and two-way elastic fabrics, such as high-grade denim and elastic sports fabrics. The products are deeply loved by consumers.
针对此,本发明在对sirofil-spun、嵌入式纺纱原理以及包芯纱原理的基础上,探寻了新的纺纱方式,开创出新型sirofil-spun新技术,并基于此技术开发出新型双色高弹花式纱线。新型sirofil-spun是一种多功能纺纱技术,是在sirofil-spun的基础上进行改进的,对QFA1528型细纱机进行装置的改装,安装包芯纱装置、长丝张力盘、双槽导丝轮,进行纺制。其独特的纺纱系统设计在纺某些可纺性差的纤维原料以及多种花色品种纱线有着独特的优势,采用一根有色长丝或有色细纱经过长丝张力盘绕过双槽导丝轮的左槽,一根经过包芯纱装置牵伸的弹性氨纶长丝绕过双槽导丝轮的右槽,然后同时喂入前罗拉;棉粗纱从后罗拉喂入,调节双槽导丝轮使双槽导丝轮右槽的位置与后罗拉喂入的粗纱在一条中心线上,从而使后罗拉喂入的粗纱先与右槽中的氨纶长丝形成包芯加捻机理,再与左侧有色长丝或有色细纱形成sirofil-spun机理,进行包缠加捻成纱,纺出既有花色,又有弹性的细纱,最终得到具有高附加值新型双色高弹花式纱线。In view of this, on the basis of the principle of sirofil-spun, embedded spinning and core-spun yarn, the present invention explores a new spinning method, creates a new technology of sirofil-spun, and develops a new type of two-color yarn based on this technology. High stretch fancy yarn. The new sirofil-spun is a multifunctional spinning technology, which is improved on the basis of sirofil-spun. The QFA1528 spinning frame is refitted, and the core yarn device, filament tension disc, and double groove guide wire are installed. wheel for spinning. Its unique spinning system design has unique advantages in spinning some fiber materials with poor spinnability and yarns of various designs and colors. It uses a colored filament or colored spun yarn to go through the double-groove godet wheel through the filament tension coil. On the left slot, an elastic spandex filament drawn by the core-spun yarn device bypasses the right slot of the double-slot guide wheel, and then feeds to the front roller at the same time; the cotton roving is fed from the rear roller, and the double-slot guide wheel is adjusted so that The position of the right groove of the double groove guide wheel is on the same center line as the roving fed by the rear roller, so that the roving fed by the rear roller first forms a core-spun twisting mechanism with the spandex filament in the right groove, and then with the left The colored filament or colored spun yarn forms a sirofil-spun mechanism, which is wrapped and twisted into a yarn, and a spun yarn with both design and color and elasticity is spun, and finally a new two-color high-elastic fancy yarn with high added value is obtained.
发明内容Contents of the invention
本发明的目的是给出一种新型双色高弹花式纱及其生产方法。The purpose of the invention is to provide a novel two-color high-elastic fancy yarn and a production method thereof.
为了达到上述目的,本发明采用的技术方案如下:一种新型双色高弹花式纱,由一根有色长丝或有色细纱、一根弹性氨纶长丝和一根短纤粗纱共同纺制而成,所述一根有色长丝或有色细纱经过长丝张力盘绕过双槽导丝轮的左槽,所述一根弹性氨纶长丝经过包芯纱装置牵伸后绕过双槽导丝轮的右槽,然后同时喂入前罗拉,所述短纤粗纱从后罗拉喂入,调节双槽导丝轮使双槽导丝轮右槽的位置与后罗拉喂入的短纤粗纱在一条中心线上,从而使后罗拉喂入的短纤粗纱先与右槽中的氨纶长丝形成包芯加捻,再与左侧有色长丝或有色细纱形成赛洛菲尔包缠加捻成纱,得到所需的双色高弹花式纱;所述包芯纱装置包括积极传动送丝辊和牵伸齿轮,安装在摇架上方、粗纱须条架下方,作用是使氨纶弹性长丝积极喂入;所述长丝张力盘固定在包芯纱装置上方、粗纱须条架下方,作用是控制长丝张力;所述双槽导丝轮安装在细纱摇架上,作用是使两根长丝平行的喂入前罗拉;所述张力盘的张力控制在8cN~13cN,所述包芯纱装置中氨纶长丝的牵伸倍数为3.251,张力控制在5cN,所述双槽导丝轮装置中双槽间距控制在10mm,所述短纤粗纱为精梳棉粗纱,所述有色长丝为有颜色的锦纶长丝,所述氨纶长丝为40D。In order to achieve the above-mentioned purpose, the technical scheme adopted in the present invention is as follows: a novel two-color high-elastic fancy yarn is spun together from a colored filament or colored spun yarn, an elastic spandex filament and a staple roving , the one colored filament or colored spun yarn goes around the left groove of the double groove godet wheel through the filament tension coil, and the one elastic spandex filament goes around the double groove godet wheel after being drafted by the core yarn device The right groove, and then feed the front roller at the same time, the spun roving is fed from the rear roller, adjust the double-groove guide wheel so that the position of the right groove of the double-groove godet and the spun roving fed by the rear roller are on the same centerline so that the spun-fiber roving fed by the rear roller first forms core-spun twisting with the spandex filament in the right trough, and then forms serofil wrapping and twisting with the colored filament or colored spun yarn on the left to form a yarn. The required two-color high-elastic fancy yarn; the core-spun yarn device includes a positive transmission wire feed roller and a drafting gear, which are installed above the cradle and below the roving bar rack, and the function is to actively feed the spandex elastic filament; The filament tension disk is fixed on the top of the core-spun yarn device and below the roving beard frame, and its function is to control the tension of the filament; the double-groove guide wheel is installed on the spun yarn cradle, and its function is to make the two filaments parallel Feed the front roller; the tension of the tension disc is controlled at 8cN~13cN, the draft ratio of the spandex filament in the core yarn device is 3.251, the tension is controlled at 5cN, the double groove in the double groove godet wheel device The spacing is controlled at 10mm, the staple fiber roving is combed cotton roving, the colored filament is colored nylon filament, and the spandex filament is 40D.
为实现上述双色高弹花式纱,采用如下的生产方法:In order to realize the above-mentioned two-color high-elastic fancy yarn, the following production method is adopted:
第一步,将纯彩棉纤维经过清梳联、并条、粗纱后得到纯彩棉粗纱,再将40%的纯彩棉粗纱经过第一细纱后得到纯彩棉细纱;The first step is to obtain pure colored cotton rovings after the pure colored cotton fibers are combed, drawn, and roved, and then 40% of the pure colored cotton rovings are passed through the first spun yarn to obtain pure colored cotton spun yarns;
第二步,将有色长丝或纯彩棉细纱、弹性氨纶长丝和纯彩棉粗纱经第二细纱得到所需的双色高弹花式纱,所述第二细纱在经过装置改装QFA1528型细纱机上进行,装置改造包括安装包芯纱装置、长丝张力盘、双槽导丝轮,以便长丝或细纱顺利的喂入,并进行双槽导丝轮定位;所述第二细纱中将剩余60%的纯彩棉粗纱由细纱机后喇叭口喂入后罗拉,再将有色长丝经过长丝张力盘绕过双槽导丝轮的左槽,同时将经过包芯纱装置牵伸的氨纶长丝绕过双槽导丝轮的右槽,而后两者同时喂入前罗拉钳口,最后与牵伸后的彩棉粗纱加捻成纱;或者将剩余60%的纯彩棉粗纱由细纱机后喇叭口喂入后罗拉,再将纯彩棉细纱经过长丝张力盘绕过双槽导丝轮的左槽,同时将经过包芯纱装置牵伸的氨纶长丝绕过双槽导丝轮的右槽,而后两者同时喂入前罗拉钳口,最后与牵伸后的彩棉粗纱加捻成纱。In the second step, the colored filament or pure colored cotton spun yarn, elastic spandex filament and pure colored cotton roving are passed through the second spun yarn to obtain the required two-color high-elastic fancy yarn, and the second spun yarn is converted into QFA1528 type spun yarn after being modified by the device. Carried out on the machine, the device modification includes installing a core yarn device, a filament tension disc, and a double-slot guide wheel, so that the filament or spun yarn can be fed smoothly, and the double-slot guide wheel is positioned; in the second spun yarn, the remaining 60% pure colored cotton roving is fed to the rear roller by the rear bell mouth of the spinning frame, and then the colored filament is wound around the left groove of the double groove godet wheel through the filament tension coil, and the spandex length drafted by the core yarn device is drawn The silk goes around the right groove of the double-groove godet wheel, and the latter two are fed into the nip of the front roller at the same time, and finally twisted with the drawn colored cotton roving into yarn; or the remaining 60% pure colored cotton roving is sent to The rear bell is fed to the rear roller, and then the pure colored cotton spun yarn is passed through the filament tension coil and passed around the left groove of the double-groove wire guide wheel, and at the same time, the spandex filament drafted by the core yarn device is passed around the double-groove wire guide wheel. The right trough, and the latter two feed into the nip of the front roller at the same time, and finally twist with the colored cotton roving after drafting to form yarn.
采用上述生产工艺,将一根有色长丝和一根氨纶长丝或一根有色细纱和一根氨纶长丝,基于新型的sirofil-spun纺纱方式,经过长丝张力盘、双槽导丝轮喂入,与牵伸后的粗纱进行加捻成纱,纺制成具有双色效果,高弹特性的新型花式纱线,提高产品的附加值。Using the above production process, one colored filament and one spandex filament or one colored spun yarn and one spandex filament are passed through the filament tension disc and double groove guide wheel based on the new sirofil-spun spinning method Feed, twist with the drafted roving into yarn, and spin into a new type of fancy yarn with double-color effect and high elasticity to increase the added value of the product.
本发明工艺进一步完善的技术方案如下:The technical scheme that technique of the present invention is further improved is as follows:
优选地,第一步中,所述清梳联中,采用FA006型往复式自动抓棉机、TF型重物分离器、FA103型双轴流开棉机、FA0228型多仓混棉机、FA109型清棉机、FA151型强力除微尘机、FA177A型清梳联喂棉箱、FA221B型梳棉机,为使纤维得到良好的开松、混合,且减少对纤维的损伤,工艺配置应遵循“精细抓棉、多仓混棉、柔和开松”的原则;抓棉机抓棉打手速度1000-1200r/min,抓棉臂每次间歇下降量1.1-1.4mm;重物分离器剥棉打手速度110-120r/min;双轴流开棉机第一打手速度400-420r/min,第二打手速度420-440r/min;多仓混棉机打手速度550-580r/min;清棉机第一辊筒速度680-720r/min,第二辊筒速度1120-1180r/min,第三辊筒速度1850-2000r/min,喂棉箱打手速度550-560r/min;梳棉时棉生条定量25-30g/5m,锡林转速300-340r/min,刺辊转速1000-1050r/min,道夫速度30-50r/min,盖板线速度80-100mm/min。Preferably, in the first step, in the blowing-carding unit, FA006 reciprocating automatic plucking machine, TF heavy object separator, FA103 double-axial flow opener, FA0228 multi-compartment cotton blender, FA109 Type cotton cleaning machine, FA151 strong dust removal machine, FA177A type blowing carding combined feeding box, FA221B type carding machine, in order to make the fibers get a good opening and mixing, and reduce the damage to the fibers, the process configuration should follow The principle of "fine catching, multi-compartment blending, soft opening"; the speed of the catching machine is 1000-1200r/min, and the intermittent drop of the catching arm is 1.1-1.4mm; The speed is 110-120r/min; the speed of the first beater of the double-axial flow opener is 400-420r/min, and the speed of the second beater is 420-440r/min; The speed of the first roller is 680-720r/min, the speed of the second roller is 1120-1180r/min, the speed of the third roller is 1850-2000r/min, the speed of the beater of the feeding box is 550-560r/min; 25-30g/5m, cylinder speed 300-340r/min, licker-in speed 1000-1050r/min, doffer speed 30-50r/min, cover linear speed 80-100mm/min.
优选地,第一步中,所述并条中,为避免烂卷,将棉生条进行两次并条;头并采用FA311F并条机,二并采用RSB-D22并条机;为提高条子的匀整度,二并时采用自调匀整装置,采用6根条子混合,总牵伸倍数在6-9倍,熟条设计定量18-22g/5m。Preferably, in the first step, in the drawing, in order to avoid rotten rolls, the raw cotton sliver is drawn twice; the first adopts the FA311F draw frame, and the second adopts the RSB-D22 draw frame; in order to improve the sliver The leveling degree is high, and the autolevelling device is used in the second paralleling, and 6 slivers are used for mixing, the total drafting ratio is 6-9 times, and the design weight of the cooked sliver is 18-22g/5m.
优选地,第一步中,所述粗纱中,后区牵伸倍数1.1-1.5倍,总牵伸倍数6.0-8.4倍,粗纱定量3.5-5.0g/10m,前、中前罗拉,中前、中后罗拉,中后、后罗拉之间的隔距分别为11mm、27mm和36mm,前罗拉、中前罗拉、中后罗拉和后罗拉的直径分别为28mm、28mm、25mm和28mm。Preferably, in the first step, in the roving, the rear draft ratio is 1.1-1.5 times, the total draft ratio is 6.0-8.4 times, the roving basis weight is 3.5-5.0g/10m, the front and middle front rollers, the middle front, The middle and rear rollers, the intervals between the middle and rear rollers and the rear rollers are 11mm, 27mm and 36mm respectively, and the diameters of the front rollers, middle front rollers, middle and rear rollers and rear rollers are 28mm, 28mm, 25mm and 28mm respectively.
优选地,第一步中,所述第一细纱中,在加装有全聚纺系统的QFA1528细纱机上纺制,纱线线密度9.3-15.0tex,细纱捻系数360-400,后罗拉、中罗拉和前罗拉直径分别25mm、25mm和50mm,前、中罗拉和中、后罗拉之间的隔距分别为12.5mm和20mm,锭速8000-10000r/min。Preferably, in the first step, the first spun yarn is spun on a QFA1528 spinning machine equipped with a full polyspinning system, the yarn linear density is 9.3-15.0tex, the spun yarn twist coefficient is 360-400, the back roller, the middle The diameters of the rollers and the front rollers are 25mm, 25mm and 50mm respectively, the distances between the front and middle rollers and the middle and rear rollers are 12.5mm and 20mm respectively, and the spindle speed is 8000-10000r/min.
优选地,第二步中,调节张力盘使长丝或细纱的张力控制在8cN~13cN,调节包芯纱齿轮使氨纶长丝的牵伸倍数为3.251,为了使一根有色长丝和一根氨纶长丝或一根有色细纱和一根氨纶长丝以一定间距平行的喂入,需要加装双槽导丝轮装置,这样可以避免两根长丝在喂入的过程中相互缠绕,并一定的间距平行的喂入,双槽间距控制在10mm,调节双槽导丝轮的位置使之右槽中心线与喂入的粗纱在一条线上。Preferably, in the second step, the tension disc is adjusted so that the tension of the filament or spun yarn is controlled at 8cN to 13cN, and the gear of the core-spun yarn is adjusted so that the draft ratio of the spandex filament is 3.251. In order to make one colored filament and one Spandex filament or a colored spun yarn and a spandex filament are fed in parallel at a certain distance. It is necessary to install a double-groove guide wheel device, which can prevent the two filaments from being entangled with each other during the feeding process. The distance between the two grooves is fed in parallel, the distance between the double grooves is controlled at 10mm, and the position of the double groove godet is adjusted so that the center line of the right groove is on the same line as the fed roving.
优选地,第二步中,所述有色长丝为75D有色锦纶长丝,经过长丝张力盘,绕过双槽导丝轮,所述氨纶长丝为40D氨纶弹性长丝,经过包芯纱装置,绕过双槽导丝轮,与牵伸后的短纤维须条结合;Preferably, in the second step, the colored filament is 75D colored nylon filament, passes through the filament tension disc, and bypasses the double-groove guide wheel, and the spandex filament is 40D spandex elastic filament, passes through the core-spun yarn The device bypasses the double-groove guide wheel and combines with the drafted short fiber strands;
优选地,第二步中,所述纯彩棉细纱经过长丝张力盘,绕过双槽导丝轮,与牵伸后的短纤维须条结合。Preferably, in the second step, the pure colored cotton spun yarn passes through the filament tension disc, bypasses the double-groove godet wheel, and combines with the drawn short fiber strands.
本发明的优点和有益效果在于:Advantage and beneficial effect of the present invention are:
(1)基于传统的sirofil-spun纺纱方法,开创了一种新型的纺纱方法,弥补了传统sirofil-spun的不足,传统的sirofil-spun中是一根长丝与一根短纤维须条加捻成纱的,缺乏新颖性,本发明的纺纱方式是将sirofil-spun与包芯纱纺纱方式的结合,开辟了一种新型的复合纺纱方式,纺纱原理为一根有色长丝或一根有色细纱经过绕过长丝张力盘与一根弹性长丝,同时经过双槽导丝轮,喂入前罗拉,从后罗拉喂入的粗纱先于氨纶长丝进行包芯加捻,再与左侧有色长丝形成sirofil-spun,进行结合加捻成纱,最终形成高附加值的双色高弹花式纱。(1) Based on the traditional sirofil-spun spinning method, a new spinning method has been created to make up for the shortcomings of the traditional sirofil-spun. The traditional sirofil-spun consists of a long filament and a short fiber strand Twisting into yarn lacks novelty. The spinning method of the present invention is a combination of sirofil-spun and core-spun yarn spinning, which opens up a new type of composite spinning method. The spinning principle is a colored long Silk or a colored spun yarn passes through the filament tension disc and an elastic filament, and passes through the double-groove guide wheel at the same time, and is fed to the front roller. The roving fed from the rear roller is core-spun and twisted before the spandex filament , and then form sirofil-spun with the colored filament on the left side, then combine and twist into yarn, and finally form a high value-added two-color high-elastic fancy yarn.
(2)采用有两种不同颜色的原料,使之纺出的纱具有双色立体效果,更能提高产品的附加值,具有较好的经济效益。(2) Raw materials with two different colors are used, so that the spun yarn has a two-color three-dimensional effect, which can increase the added value of the product and has better economic benefits.
(3)采用氨纶弹性长丝,使之纺出具有高弹效果的花式纱,花式新颖独特,具有良好的市场前景。(3) Spandex elastic filaments are used to spin fancy yarns with high elastic effects, which are novel and unique and have good market prospects.
(4)基于本发明所给出的纺纱方法,采用不同的原料,不同的工艺,开发出具有高附加值的产品,满足市场的需求。(4) Based on the spinning method provided by the present invention, different raw materials and different processes are used to develop products with high added value to meet the needs of the market.
附图说明Description of drawings
附图1是本发明中的细纱装置整体结构示意图;Accompanying drawing 1 is the schematic diagram of the overall structure of the spinning device in the present invention;
附图2是本发明的成纱过程示意图。Accompanying drawing 2 is the schematic diagram of the yarn forming process of the present invention.
具体的实施方式:Specific implementation methods:
下面结合实施例对本发明作进一步详细面熟。但是本发明不限于所给出的例子。Below in conjunction with embodiment the present invention is done in further detail. However, the invention is not limited to the examples given.
实施例Example
如图1所示,新型双色高弹花式纱,其中一个有色长丝筒5以一定间距通过长丝张力盘4,与一根经过包芯纱装置7牵伸的氨纶长丝6,绕过安装在手动摇架2上的双槽导丝轮3,喂入前罗拉5后与从后罗拉喂入的短纤粗纱8汇聚,在前罗拉下的加捻作用下形成双色高弹花式细纱1。具体的成纱加捻方式如图2所示,其中一根有色长丝10绕过双槽导丝轮3的左槽,一根经过包芯纱装置牵伸的弹性氨纶长丝6绕过双槽导丝轮3的右槽,然后同时喂入前罗拉5,棉粗纱2从后罗拉喂入,调节双槽导丝轮4使双槽导丝轮4的右槽位置与后罗拉喂入的粗纱2在一条中心线上,从而使后罗拉喂入的短纤粗纱8先与右槽中的氨纶长丝6形成包芯加捻机理,再与左侧有色长丝10形成赛洛菲尔包缠加捻成纱,最终纺制成具有效果独特的双色高弹花式细纱1。As shown in Figure 1, in the novel two-color high-elastic fancy yarn, one of the colored filament tubes 5 passes through the filament tension disc 4 at a certain distance, and a spandex filament 6 drafted by the core yarn device 7 passes through the The double-groove guide wheel 3 installed on the manual cradle 2 is fed to the front roller 5 and converges with the short-fiber roving 8 fed from the rear roller to form a two-color high-elastic fancy spun yarn under the twisting action of the front roller 1. The specific yarn twisting method is shown in Figure 2, wherein a colored filament 10 bypasses the left groove of the double groove godet wheel 3, and an elastic spandex filament 6 drawn by the core yarn device bypasses the double groove. The right groove of the grooved godet 3 is then fed to the front roller 5 at the same time, and the cotton roving 2 is fed from the rear roller, and the double grooved godet 4 is adjusted so that the right groove of the double grooved godet 4 is at the same The roving 2 is on a center line, so that the spun roving 8 fed by the rear roller first forms a core-spun twisting mechanism with the spandex filament 6 in the right groove, and then forms a serofil package with the colored filament 10 on the left Twisted and twisted into yarn, and finally spun into a two-color high-elastic fancy spun yarn with unique effects1.
制造工艺如下:The manufacturing process is as follows:
第一步,将纯彩棉纤维经过清梳联、并条、粗纱后得到纯彩棉粗纱,再将40%的纯彩棉粗纱经过第一细纱后得到纯彩棉细纱;The first step is to obtain pure colored cotton rovings after the pure colored cotton fibers are combed, drawn, and roved, and then 40% of the pure colored cotton rovings are passed through the first spun yarn to obtain pure colored cotton spun yarns;
第二步,将有色长丝或纯彩棉细纱、弹性氨纶长丝和纯彩棉粗纱经第二细纱得到所需的双色高弹花式纱,第二细纱在经过装置改装QFA1528型细纱机上进行,装置改造包括安装包芯纱装置、长丝张力盘、双槽导丝轮,以便长丝或细纱顺利的喂入,并进行双槽导丝轮定位;第二细纱中将剩余60%的纯彩棉粗纱由细纱机后喇叭口喂入后罗拉,再将有色长丝经过长丝张力盘绕过双槽导丝轮的左槽,同时将经过包芯纱装置牵伸的氨纶长丝绕过双槽导丝轮的右槽,而后两者同时喂入前罗拉钳口,最后与牵伸后的彩棉粗纱加捻成纱;或者将剩余60%的纯彩棉粗纱由细纱机后喇叭口喂入后罗拉,再将纯彩棉细纱经过长丝张力盘绕过双槽导丝轮的左槽,同时将经过包芯纱装置牵伸的氨纶长丝绕过双槽导丝轮的右槽,而后两者同时喂入前罗拉钳口,最后与牵伸后的彩棉粗纱加捻成纱。In the second step, the colored filament or pure colored cotton spun yarn, elastic spandex filament and pure colored cotton roving are passed through the second spun yarn to obtain the required two-color high-elastic fancy yarn, and the second spun yarn is carried out on the modified QFA1528 spinning frame , the device modification includes the installation of core-spun yarn devices, filament tension discs, and double-groove godet wheels, so that filaments or spun yarns can be fed smoothly, and double-groove godet wheels are positioned; the remaining 60% of pure yarn will be used in the second spun yarn The colored cotton roving is fed into the rear roller by the rear bell mouth of the spinning frame, and then the colored filament is wound around the left groove of the double groove guide wheel through the filament tension coil, and the spandex filament drafted by the core yarn device is passed around the double groove The right groove of the groove guide wheel, and the latter two are fed into the nip of the front roller at the same time, and finally twisted with the drawn colored cotton roving into yarn; or the remaining 60% pure colored cotton roving is fed by the rear bell of the spinning frame into the rear roller, and then the pure colored cotton spun yarn is wound around the left groove of the double-groove wire guide wheel through the filament tension coil, and at the same time, the spandex filament drafted by the core-spun yarn device is wound around the right groove of the double-groove wire guide wheel, and then Both are fed into the nip of the front roller at the same time, and finally twisted with the drawn colored cotton roving to form yarn.
各步骤的具体参数配置如下:The specific parameters of each step are configured as follows:
第一步中,清梳联中,采用FA006型往复式自动抓棉机、TF型重物分离器、FA103型双轴流开棉机、FA0228型多仓混棉机、FA109型清棉机、FA151型强力除微尘机、FA177A型清梳联喂棉箱、FA221B型梳棉机,为使纤维得到良好的开松、混合,且减少对纤维的损伤,工艺配置应遵循“精细抓棉、多仓混棉、柔和开松”的原则;抓棉机抓棉打手速度1100r/min,抓棉臂每次间歇下降量1.2mm;重物分离器剥棉打手速度115r/min;双轴流开棉机第一打手速度405r/min,第二打手速度424r/min;多仓混棉机打手速度560r/min;清棉机第一辊筒速度695r/min,第二辊筒速度1132r/min,第三辊筒速度1950r/min,喂棉箱打手速度555r/min;梳棉时棉生条定量25g/5m,锡林转速320r/min,刺辊转速1010r/min,道夫速度35r/min,盖板线速度89mm/min;并条中,为避免烂卷,将棉生条进行两次并条,头并采用FA311F并条机,二并采用RSB-D22并条机,为提高条子的匀整度,二并时采用自调匀整装置,采用6根条子混合,总牵伸倍数在6.8倍,熟条设计定量19g/5m;粗纱中,后区牵伸倍数1.25倍,总牵伸倍数7.5倍,粗纱定量4.0g/10m,前、中前罗拉,中前、中后罗拉,中后、后罗拉之间的隔距分别为11mm、27mm和36mm,前罗拉、中前罗拉、中后罗拉和后罗拉的直径分别为28mm、28mm、25mm和28mm;第一细纱中,在加装有全聚纺系统的QFA1528细纱机上纺制,纱线线密度9.7tex,细纱捻系数385,后罗拉、中罗拉和前罗拉直径分别25mm、25mm和50mm,前、中罗拉和中、后罗拉之间的隔距分别为12.5mm和20mm,锭速9000r/min。In the first step, in the blowing and carding unit, FA006 reciprocating automatic plucking machine, TF heavy object separator, FA103 double-axis flow cotton opener, FA0228 multi-compartment cotton blending machine, FA109 cotton cleaning machine, FA151 type powerful dust remover, FA177A type blowing and carding combined feeding box, FA221B type carding machine, in order to make the fibers get a good opening and mixing, and reduce the damage to the fibers, the process configuration should follow the "fine grasping cotton, The principle of "multi-compartment blending, soft opening"; the speed of the cotton catching machine is 1100r/min, and the intermittent drop of the cotton arm is 1.2mm; the speed of the cotton stripper of the heavy object separator is 115r/min; The first beater speed of the cotton machine is 405r/min, the second beater speed is 424r/min; the beater speed of the multi-bin cotton blending machine is 560r/min; the first roller speed of the cleaning machine is 695r/min, and the second roller speed is 1132r/min. The speed of the third roller is 1950r/min, the beater speed of the feeding box is 555r/min; The board line speed is 89mm/min; in the drawing frame, in order to avoid rotten coils, the raw cotton sliver is drawn twice, the first draw frame is FA311F draw frame, and the second draw frame is RSB-D22 draw frame, in order to improve the evenness of the sliver , the second paralleling adopts an autoleveling device, uses 6 slivers to mix, the total draft ratio is 6.8 times, and the design weight of the cooked sliver is 19g/5m; in the roving, the draft ratio in the rear area is 1.25 times, and the total draft ratio is 7.5 times. The weight of the roving is 4.0g/10m, the front and middle front rollers, the middle front and middle rear rollers, the distances between the middle rear and rear rollers are 11mm, 27mm and 36mm respectively, the front rollers, the middle front rollers, the middle rear rollers and the rear The diameters of the rollers are 28mm, 28mm, 25mm and 28mm respectively; the first spun yarn is spun on a QFA1528 spinning machine equipped with a full poly spinning system, the yarn linear density is 9.7tex, the twist coefficient of the spun yarn is 385, the back roller and the middle roller The diameters of the front and front rollers are 25mm, 25mm and 50mm respectively, the distances between the front and middle rollers and the middle and rear rollers are 12.5mm and 20mm respectively, and the spindle speed is 9000r/min.
第二步中,在QFA1528型细纱机进行装置的改装,即进行安装包芯纱装置、长丝张力盘、和双槽导丝轮;调节张力盘使长丝或细纱的张力控制在9.5cN,调节包芯纱齿轮使氨纶长丝的牵伸倍数为3.251,为了使一根有色长丝和一根氨纶长丝或一根有色细纱和一根氨纶长丝以一定间距平行的喂入,需要加装双槽导丝轮装置,这样可以避免两根长丝在喂入的过程中相互缠绕,并一定的间距平行的喂入,双槽间距控制在10mm,调节双槽导丝轮的位置使之右槽中心线与喂入的粗纱在一条线上;有色长丝为75D有色锦纶长丝,经过长丝张力盘,绕过双槽导丝轮,氨纶长丝为40D氨纶弹性长丝,经过包芯纱装置,绕过双槽导丝轮,与牵伸后的短纤维须条结合;纯彩棉细纱经过长丝张力盘,绕过双槽导丝轮,与牵伸后的短纤维须条结合。In the second step, refit the device on the QFA1528 spinning frame, that is, install the core yarn device, the filament tension disc, and the double-groove guide wheel; adjust the tension disc to control the tension of the filament or spun yarn at 9.5cN, Adjust the gear of the core-spun yarn so that the draft ratio of the spandex filament is 3.251. In order to feed a colored filament and a spandex filament or a colored spun yarn and a spandex filament in parallel at a certain distance, it is necessary to add Install a double-groove guide wheel device, which can avoid the two filaments being entangled with each other during the feeding process, and feed them in parallel at a certain distance. The distance between the double grooves is controlled at 10mm. Adjust the position of the double-groove wire guide wheels so The center line of the right groove is on the same line as the fed roving; the colored filament is 75D colored nylon filament, passes through the filament tension disc, bypasses the double groove guide wheel, and the spandex filament is 40D spandex elastic filament, passes through the wrapping The core yarn device bypasses the double-groove godet wheel and combines with the drawn short fiber sliver; the pure colored cotton spun yarn passes through the filament tension disc, bypasses the double-slot godet wheel, and combines with the drawn short fiber sliver combined.
经检测,根据上述方法生产的新型双色高弹花式纱的各项指标如下:After testing, the indicators of the new two-color high-elastic fancy yarn produced according to the above method are as follows:
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