CN105643246A - Pressing method of full-automatic automotive instrument panel pointer cap - Google Patents
Pressing method of full-automatic automotive instrument panel pointer cap Download PDFInfo
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- CN105643246A CN105643246A CN201610145774.2A CN201610145774A CN105643246A CN 105643246 A CN105643246 A CN 105643246A CN 201610145774 A CN201610145774 A CN 201610145774A CN 105643246 A CN105643246 A CN 105643246A
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- cap head
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- 238000003825 pressing Methods 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 34
- 230000008569 process Effects 0.000 claims abstract description 16
- 230000002950 deficient Effects 0.000 claims description 20
- 230000007246 mechanism Effects 0.000 claims description 13
- 238000001514 detection method Methods 0.000 claims description 12
- 230000000007 visual effect Effects 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 8
- 241000252254 Catostomidae Species 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 6
- 230000033001 locomotion Effects 0.000 claims description 6
- 230000036544 posture Effects 0.000 claims description 6
- 238000012546 transfer Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000008901 benefit Effects 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 abstract 1
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/50—Other automobile vehicle parts, i.e. manufactured in assembly lines
Abstract
The invention discloses a pressing method of a full-automatic automotive instrument panel pointer cap. The pressing method comprises three steps of automatic feeding, automatic pressing and automatic sorting. The pressing method has the advantages that the feeding process and the discharging process are full-automatic, so that the production efficiency is improved; accurate positioning of the pointers placed horizontally can be ensured; a robot is shared by double stations; the cap is sucked by a robot instead of a person; qualified products and rejected products are placed differently and intelligently sorted by the robot.
Description
Technical field
The invention belongs to automobile instrument panel pointer cap head compacting field, be specifically related to a kind of full-automatic automobile instrument panel pointer cap head drawing method.
Background technology
Automobile instrument is used to the various performance state of display automobile, and the combination instrument of automobile routine includes mileometer, engine speed indicator, oil pressure gauge, water-thermometer, fuel gauge, storage battery scale. Traditional automobile combination meter mainly adopts pointer instrument to show various performance state, and pointer instrument critical piece is small type stepping motor and pointer. When producing, the pressing method of conventional instrument pointer mainly adopts particularly customized special press-loading device, manually controls pneumatic cylinder, drives that multiple press-loading head is disposable have been press-fited. The Chinese patent application that publication number is CN102756265A discloses one " automobile combination meter pointer automatic press mounting method ", and the dynamic current that instrument is energized by this present invention is monitored, and can shift to an earlier date and automatically eliminate waste product; Monitor in real time press-fiting pressure press-fiting process, it is to avoid press-fit hypotony and cause the pointer to come off and excessive and damage the situation of instrument because press-fiting pressure, greatly reduce percent defective. But above-mentioned pressing method has the drawback that: pointer cap head horizontal positioned is by manual operation, very easily tilt because cap head and motor shaft place out-of-level, easily damage pointer cap head or step motor shaft by pressure when compacting, directly contribute the defective of product or scrap; To manually there being absolute dependence in the process of the loading and unloading of instrumental panel, it does not have automatic loading/unloading function.
Summary of the invention
The purpose of the present invention solve above-mentioned technical problem, it is provided that a kind of simple operation, save manpower, can improve work efficiency and further reduction product percent defective full-automatic automobile instrument panel pointer cap head drawing method.
For realizing above-mentioned purpose, the technical scheme is that
A kind of full-automatic automobile instrument panel pointer cap head drawing method, the method includes:
(1) automatic charging: by instrument tooling platform, press-fit cylinder reset to put in place, instrumentation tooling platform is with or without instrumental panel, without then control instrument pointer cap head blanking 1, controller dial plate Belt Conveying instrumental panel is to specifying position, Robot X-axis is moved, select No. 1 sucker, then the instrumental panel on belt conveyor is drawn, instrument tooling platform is placed it in after drawing instrumental panel, after instrumental panel signal having been detected, No. 2 suckers of Robot Selection, draw gauge pointer cap head, according to the gauge pointer cap head installation site coordinate figure information that visual system feeds back, gauge pointer cap head is lain in a horizontal plane in instrumental panel and needs compacting pointer place, and under press 1mm, the cap head having then continued to other points is placed, last robot rollback completes the automatic charging of this station,
(2) automatic press mounting: instrument tooling platform advances, and press-fits cylinder and is moved to pointer pressing position by X, Y-axis servo control mechanism; Press-fit cylinder arrival and press-fit a little, press-fit and press under cylinder; Under press through journey judging, whether press-fit pressure reaches compacting scope, will whether qualifying signal sends to PLC; First press-fit and press and install into after, press-fit cylinder and upspring and moved by X, Y-axis servo control mechanism and press-fit point coordinates to the next one and suppress; Judge whether to also have and suppress a little? have, continued all compactings, it does not have then instrumental panel exits instrument tooling platform;
(3) automatic sorting: judge whether gauge pointer cap head suppresses qualified, if it is qualified all to suppress, send qualifying signal to PLC, then robot is rotated by the 6th axle and selects No. 1 big sucker, draws the qualified instrumental panel level of compacting and puts to belt conveyor, conveyer belt sends; If underproof product, robot is rotated by the 6th axle and selects No. 1 big sucker, then draws and suppresses underproof instrumental panel, puts to belt conveyor, conveyer belt send after rotating 60 degree; The finally qualified and substandard product by sorting system identification, utilizes the angles of photoelectric sensor detection product to determine whether certified products, and certified products are flat-hand position, conveyer belt be fed directly to qualified warehouse district; Defective work is 60 degree of angle postures, with cylinder, product is pushed into Nonconforming Parts Area storage area;
Above step Automatic Cycle, terminates until shutting down.
The method includes step in detail below:
S1. system electrification;
S2. select automatic mode, and press startup button;
S3. judge whether instrument tooling platform is returned to original position, if it does not, enter step S4, if it is, be directly entered step S5;
S4. by reset key, step S3 is repeated;
S5. start Belt Conveying motor, instrumental panel is sent into tooling platform prelocalization;
S6. starting gauge pointer cap head hopper, blanking is to gauge pointer cap head transfer dish;
S7.PLC controls servomotor by the coordinate before Robot X-axis motion search instrument tooling platform, stops to instrument tooling platform;
S8. robot is rotated by the 6th axle and selects No. 1 big sucker;
S9. robot draws the instrumental panel on belt conveyor, the frock position of automobile combination meter pointer automatic press mounting device is placed it in after drawing instrumental panel, and beam back PLC after having detected whether instrumental panel signal detection, and there is signal then to enter step S9, no signal then enters holding state;
S10., after instrumental panel signal having been detected, robot is rotated by the 6th axle and selects No. 2 small suckers;
S11. visual system is taken pictures current instrumental panel pointer installation site coordinate figure, sends to PLC and carries out coordinate parameters process, then coordinate signal is sent to robot;
S12. robot is moved horizontally to cap head station to be taken and draws pointer cap head, and according to coordinate, cap head lying in a horizontal plane in instrumental panel needs compacting instrumental panel pointer motor projecting shaft position, and under press 1mm;
S13. find next pointer coordinate position, repeat previous step; All place complete if all of point, then perform S15;
If S14. there being location point not place, then perform S13;
S15. judge whether instrument tooling platform has frock instrumental panel, and pointer cap head is placed on instrumental panel pointer motor projecting shaft position, be then enter step S16, otherwise enter holding state;
S16. instrument tooling platform advances to and press-fits station;
S17. judge whether to put in place;It is perform S18, otherwise enters holding state;
S18. press-fiting cylinder to be moved to pointer pressing position by X, Y-axis servo control mechanism, cylinder lower pressing cap body, whether detection pressure reaches compacting scope, by whether qualifying signal sends to PLC;
S19. first press-fit and press and install into after, press-fit cylinder and upspring;
S20. press-fit cylinder to be moved by X, Y-axis servo control mechanism and press-fit point coordinates to the next one and suppress;
S21. judge whether to also have to suppress a little? have, enter S20; Complete all compactings and then enter S22;
S22. instrumental panel exits to platform original position;
S23. judge whether that compacting is qualified? if all suppressing qualified transmission qualifying signal to PLC, performing step S24, if suppressing the defective signal of defective transmission to PLC, performing step S25;
S24. robot is rotated by the 6th axle and selects No. 1 big sucker, then draws the qualified instrumental panel level of compacting and puts to belt conveyor, conveyer belt sends;
S25. robot is rotated by the 6th axle and selects No. 1 big sucker, then draws and suppresses underproof instrumental panel, puts to belt conveyor, conveyer belt send after rotating 60 degree;
S26. qualified by sorting system identification and substandard product, utilizes the angles of photoelectric sensor detection product to determine whether certified products, and certified products perform S27, and defective work performs S28;
S27. flat-hand position certified products are fed directly to qualified warehouse district by conveyer belt;
Product is pushed into Nonconforming Parts Area storage area by S28.60 degree angle posture defective work cylinder;
S29. above step Automatic Cycle, terminates until shutting down.
The above visual system is the photographic head with RS-485 communication interface and MODBUS-485 communication protocol, 1,200,000 pixels, 1/2 inch of CMOS, with supporting visual light source controller with the use of.
The artificial six-shaft industrial robot of the above machine.
Compared with prior art, the invention have the benefit that
1. full-automatic loading and unloading process, improves production efficiency:
The present invention press-fits unmanned in process whole, is all press-fited process by PLC control station monitor in real time always, at times full-automatic loading and unloading process. Therefore, the present invention can avoid and press-fit the waiting time and too low cause inefficiency.
2. can ensure that the level that pointer is placed is accurately positioned:
Robot goes accurately to find the coordinate points press-fited by the motion of teaching preset point, therefore, the invention can ensure that being accurately positioned of pointer, thus the placement accuracy and speed of pointer can be improved, improves the qualification rate of product further. Additionally, the present invention is also by being preset with the pointer placement horizontal level that robot localization press-fits, and automatically pressing down, position and depression distance can be revised flexibly by robot teaching, adapt to different instrument dish and press-fit status requirement. The arbitrary continuation that can realize a multiple pointer of combination instrument is placed.
3. the public same robot of double
Owing to the robot of the present invention anglec of rotation can more than 270 degree, may be mounted on X-axis coordinate servo slide table motion, the accurate coordinates that this X-axis coordinate servo movement mechanism can be used for press-fiting station positions transfer, work when being easy to differ between one or even two gauge pointer stations, improve efficiency.
4. the work of robot absorption cap head instead of manually
The work of robot absorption cap head instead of manual operation and saves manpower, this technology can carry out coordinate data by vision camera and PLC and process and reality is suppressed coordinate again issue robot and carry out the accurate placement to cap head, and can guarantee that to transfer every time and can guarantee that dynamics and pressure in cap body process.
5. pair qualified carry out robot difference placement with substandard product, intelligent sorting:
Owing to the present invention is when instrument has been suppressed, whether namely judge to press-fit qualified at once, if qualified, then take out placement delivery platform with robot and send, if defective, then send alarm, robot takes defective instrument away, and with the placement of 60 degree of oblique angle, puts to belt conveyor, exported by conveyer belt, the photoelectric sensor identification substandard product of sorting system put to Nonconforming Parts Area storage area.Therefore, during blanking of the present invention can automatic sorting certified products and waste product, thus improving production efficiency.
6. the inventive method compacting quality is high, and efficiency is high, it is possible to pressing process is controlled in real time.
7. the inventive method is simple, simple operation.
In sum, instrument pressing process and loading and unloading process can be carried out complete monitoring by the present invention.
Accompanying drawing explanation
Fig. 1 is the flow chart of full-automation automobile instrument panel pointer cap head drawing method of the present invention.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is described in further detail, but embodiments of the present invention are not limited to the scope that embodiment represents.
Embodiment 1:
As it is shown in figure 1, a kind of full-automatic automobile instrument panel pointer cap head drawing method, the method includes:
(1) automatic charging: by instrument tooling platform, press-fit cylinder reset to put in place, instrumentation tooling platform is with or without instrumental panel, without then control instrument pointer cap head blanking 1, controller dial plate Belt Conveying instrumental panel is to specifying position, Robot X-axis is moved, select No. 1 sucker, then the instrumental panel on belt conveyor is drawn, instrument tooling platform is placed it in after drawing instrumental panel, after instrumental panel signal having been detected, No. 2 suckers of Robot Selection, draw gauge pointer cap head, according to the gauge pointer cap head installation site coordinate figure information that visual system feeds back, gauge pointer cap head is lain in a horizontal plane in instrumental panel and needs compacting pointer place, and under press 1mm, the cap head having then continued to other points is placed, last robot rollback completes the automatic charging of this station,
(2) automatic press mounting: instrument tooling platform advances, and press-fits cylinder and is moved to pointer pressing position by X, Y-axis servo control mechanism; Press-fit cylinder arrival and press-fit a little, press-fit and press under cylinder; Under press through journey judging, whether press-fit pressure reaches compacting scope, will whether qualifying signal sends to PLC; First press-fit and press and install into after, press-fit cylinder and upspring and moved by X, Y-axis servo control mechanism and press-fit point coordinates to the next one and suppress; Judge whether to also have and suppress a little? have, continued all compactings, it does not have then instrumental panel exits instrument tooling platform;
(3) automatic sorting: judge whether gauge pointer cap head suppresses qualified, if it is qualified all to suppress, send qualifying signal to PLC, then robot is rotated by the 6th axle and selects No. 1 big sucker, draws the qualified instrumental panel level of compacting and puts to belt conveyor, conveyer belt sends; If underproof product, robot is rotated by the 6th axle and selects No. 1 big sucker, then draws and suppresses underproof instrumental panel, puts to belt conveyor, conveyer belt send after rotating 60 degree; The finally qualified and substandard product by sorting system identification, utilizes the angles of photoelectric sensor detection product to determine whether certified products, and certified products are flat-hand position, conveyer belt be fed directly to qualified warehouse district; Defective work is 60 degree of angle postures, with cylinder, product is pushed into Nonconforming Parts Area storage area;
Above step Automatic Cycle, terminates until shutting down.
Concretely comprise the following steps:
S1. system electrification;
S2. select automatic mode, and press startup button;
S3. judge whether instrument tooling platform is returned to original position, if it does not, enter step S4, if it is, be directly entered step S5;
S4. by reset key, step S3 is repeated;
S5. start Belt Conveying motor, instrumental panel is sent into tooling platform prelocalization;
S6. starting gauge pointer cap head hopper, blanking is to gauge pointer cap head transfer dish;
S7.PLC controls servomotor by the coordinate before Robot X-axis motion search instrument tooling platform, stops to instrument tooling platform;
S8. robot is rotated by the 6th axle and selects No. 1 big sucker;
S9. robot draws the instrumental panel on belt conveyor, the frock position of automobile combination meter pointer automatic press mounting device is placed it in after drawing instrumental panel, and beam back PLC after having detected whether instrumental panel signal detection, and there is signal then to enter step S9, no signal then enters holding state;
S10., after instrumental panel signal having been detected, robot is rotated by the 6th axle and selects No. 2 small suckers;
S11. visual system is taken pictures current instrumental panel pointer installation site coordinate figure, sends to PLC and carries out coordinate parameters process, then coordinate signal is sent to robot;
S12. robot is moved horizontally to cap head station to be taken and draws pointer cap head, and according to coordinate, cap head lying in a horizontal plane in instrumental panel needs compacting instrumental panel pointer motor projecting shaft position, and under press 1mm;
S13. find next pointer coordinate position, repeat previous step; All place complete if all of point, then perform S15;
If S14. there being location point not place, then perform S13;
S15. judge whether instrument tooling platform has frock instrumental panel, and pointer cap head is placed on instrumental panel pointer motor projecting shaft position, be then enter step S16, otherwise enter holding state;
S16. instrument tooling platform advances to and press-fits station;
S17. judge whether to put in place; It is perform S18, otherwise enters holding state;
S18. press-fiting cylinder to be moved to pointer pressing position by X, Y-axis servo control mechanism, cylinder lower pressing cap body, whether detection pressure reaches compacting scope, by whether qualifying signal sends to PLC;
S19. first press-fit and press and install into after, press-fit cylinder and upspring;
S20. press-fit cylinder to be moved by X, Y-axis servo control mechanism and press-fit point coordinates to the next one and suppress;
S21. judge whether to also have to suppress a little? have, enter S20; Complete all compactings and then enter S22;
S22. instrumental panel exits to platform original position;
S23. judge whether that compacting is qualified? if all suppressing qualified transmission qualifying signal to PLC, performing step S24, if suppressing the defective signal of defective transmission to PLC, performing step S25;
S24. robot is rotated by the 6th axle and selects No. 1 big sucker, then draws the qualified instrumental panel level of compacting and puts to belt conveyor, conveyer belt sends;
S25. robot is rotated by the 6th axle and selects No. 1 big sucker, then draws and suppresses underproof instrumental panel, puts to belt conveyor, conveyer belt send after rotating 60 degree;
S26. qualified by sorting system identification and substandard product, utilizes the angles of photoelectric sensor detection product to determine whether certified products, and certified products perform S27, and defective work performs S28;
S27. flat-hand position certified products are fed directly to qualified warehouse district by conveyer belt;
Product is pushed into Nonconforming Parts Area storage area by S28.60 degree angle posture defective work cylinder;
S29. above step Automatic Cycle, terminates until shutting down.
Visual system is the photographic head with RS-485 communication interface and MODBUS-485 communication protocol, 1,200,000 pixels, 1/2 inch of CMOS, with supporting visual light source controller with the use of.
The artificial six-shaft industrial robot of machine.
Above-described embodiment, is only the specific case that the purpose of the present invention, technical scheme and beneficial effect are further described, and the present invention is not limited to this.All make within scope disclosed by the invention any amendment, equivalent replacement, improvement etc., be all contained within protection scope of the present invention.
Claims (4)
1. a full-automatic automobile instrument panel pointer cap head drawing method, it is characterised in that: the method includes:
(1) automatic charging: by instrument tooling platform, press-fit cylinder reset to put in place, instrumentation tooling platform is with or without instrumental panel, without then control instrument pointer cap head blanking 1, controller dial plate Belt Conveying instrumental panel is to specifying position, Robot X-axis is moved, select No. 1 sucker, then the instrumental panel on belt conveyor is drawn, instrument tooling platform is placed it in after drawing instrumental panel, after instrumental panel signal having been detected, No. 2 suckers of Robot Selection, draw gauge pointer cap head, according to the gauge pointer cap head installation site coordinate figure information that visual system feeds back, gauge pointer cap head is lain in a horizontal plane in instrumental panel and needs compacting pointer place, and under press 1mm, the cap head having then continued to other points is placed, last robot rollback completes the automatic charging of this station,
(2) automatic press mounting: instrument tooling platform advances, and press-fits cylinder and is moved to pointer pressing position by X, Y-axis servo control mechanism; Press-fit cylinder arrival and press-fit a little, press-fit and press under cylinder; Under press through journey judging, whether press-fit pressure reaches compacting scope, will whether qualifying signal sends to PLC; First press-fit and press and install into after, press-fit cylinder and upspring and moved by X, Y-axis servo control mechanism and press-fit point coordinates to the next one and suppress; Judge whether to also have and suppress a little? have, continued all compactings, it does not have then instrumental panel exits instrument tooling platform;
(3) automatic sorting: judge whether gauge pointer cap head suppresses qualified, if it is qualified all to suppress, send qualifying signal to PLC, then robot is rotated by the 6th axle and selects No. 1 big sucker, draws the qualified instrumental panel level of compacting and puts to belt conveyor, conveyer belt sends; If underproof product, robot is rotated by the 6th axle and selects No. 1 big sucker, then draws and suppresses underproof instrumental panel, puts to belt conveyor, conveyer belt send after rotating 60 degree; The finally qualified and substandard product by sorting system identification, utilizes the angles of photoelectric sensor detection product to determine whether certified products, and certified products are flat-hand position, conveyer belt be fed directly to qualified warehouse district; Defective work is 60 degree of angle postures, with cylinder, product is pushed into Nonconforming Parts Area storage area;
Above step Automatic Cycle, terminates until shutting down.
2. full-automatic automobile instrument panel pointer cap head drawing method according to claim 1, it is characterised in that the method includes step in detail below:
S1. system electrification;
S2. select automatic mode, and press startup button;
S3. judge whether instrument tooling platform is returned to original position, if it does not, enter step S4, if it is, be directly entered step S5;
S4. by reset key, step S3 is repeated;
S5. start Belt Conveying motor, instrumental panel is sent into tooling platform prelocalization;
S6. starting gauge pointer cap head hopper, blanking is to gauge pointer cap head transfer dish;
S7.PLC controls servomotor by the coordinate before Robot X-axis motion search instrument tooling platform, stops to instrument tooling platform;
S8. robot is rotated by the 6th axle and selects No. 1 big sucker;
S9. robot draws the instrumental panel on belt conveyor, the frock position of automobile combination meter pointer automatic press mounting device is placed it in after drawing instrumental panel, and beam back PLC after having detected whether instrumental panel signal detection, and there is signal then to enter step S9, no signal then enters holding state;
S10., after instrumental panel signal having been detected, robot is rotated by the 6th axle and selects No. 2 small suckers;
S11. visual system is taken pictures current instrumental panel pointer installation site coordinate figure, sends to PLC and carries out coordinate parameters process, then coordinate signal is sent to robot;
S12. robot is moved horizontally to cap head station to be taken and draws pointer cap head, and according to coordinate, cap head lying in a horizontal plane in instrumental panel needs compacting instrumental panel pointer motor projecting shaft position, and under press 1mm;
S13. find next pointer coordinate position, repeat previous step; All place complete if all of point, then perform S15;
If S14. there being location point not place, then perform S13;
S15. judge whether instrument tooling platform has frock instrumental panel, and pointer cap head is placed on instrumental panel pointer motor projecting shaft position, be then enter step S16, otherwise enter holding state;
S16. instrument tooling platform advances to and press-fits station;
S17. judge whether to put in place; It is perform S18, otherwise enters holding state;
S18. press-fiting cylinder to be moved to pointer pressing position by X, Y-axis servo control mechanism, cylinder lower pressing cap body, whether detection pressure reaches compacting scope, by whether qualifying signal sends to PLC;
S19. first press-fit and press and install into after, press-fit cylinder and upspring;
S20. press-fit cylinder to be moved by X, Y-axis servo control mechanism and press-fit point coordinates to the next one and suppress;
S21. judge whether to also have to suppress a little? have, enter S20; Complete all compactings and then enter S22;
S22. instrumental panel exits to platform original position;
S23. judge whether that compacting is qualified? if all suppressing qualified transmission qualifying signal to PLC, performing step S24, if suppressing the defective signal of defective transmission to PLC, performing step S25;
S24. robot is rotated by the 6th axle and selects No. 1 big sucker, then draws the qualified instrumental panel level of compacting and puts to belt conveyor, conveyer belt sends;
S25. robot is rotated by the 6th axle and selects No. 1 big sucker, then draws and suppresses underproof instrumental panel, puts to belt conveyor, conveyer belt send after rotating 60 degree;
S26. qualified by sorting system identification and substandard product, utilizes the angles of photoelectric sensor detection product to determine whether certified products, and certified products perform S27, and defective work performs S28;
S27. flat-hand position certified products are fed directly to qualified warehouse district by conveyer belt;
Product is pushed into Nonconforming Parts Area storage area by S28.60 degree angle posture defective work cylinder;
S29. above step Automatic Cycle, terminates until shutting down.
3. full-automatic automobile instrument panel pointer cap head drawing method according to claim 1 and 2, it is characterized in that: described visual system is the photographic head with RS-485 communication interface and MODBUS-485 communication protocol, 1200000 pixels, 1/2 inch of CMOS, with supporting visual light source controller with the use of.
4. full-automatic automobile instrument panel pointer cap head drawing method according to claim 1 and 2, it is characterised in that: the artificial six-shaft industrial robot of described machine.
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| CN201610145774.2A CN105643246B (en) | 2016-03-15 | 2016-03-15 | Full-automatic automobile instrument panel pointer cap head drawing method |
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| CN201610145774.2A CN105643246B (en) | 2016-03-15 | 2016-03-15 | Full-automatic automobile instrument panel pointer cap head drawing method |
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| CN203945096U (en) * | 2014-05-15 | 2014-11-19 | 广东拓奇电力技术发展有限公司 | Self-aligning split fluid pressure type bearing thruster |
| CN204771485U (en) * | 2015-06-23 | 2015-11-18 | 南车戚墅堰机车有限公司 | Single -end pulls cap machine |
| CN204975962U (en) * | 2015-06-30 | 2016-01-20 | 苏州昌飞自动化设备厂 | Automatic kludge of case |
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| CN105643246B (en) | 2017-12-19 |
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Application publication date: 20160608 Assignee: Liuzhou Keruite Intelligent Equipment Co.,Ltd. Assignor: LIUZHOU VOCATIONAL & TECHNICAL College Contract record no.: X2023980053397 Denomination of invention: Pressing method for pointer cap of fully automated automotive dashboard Granted publication date: 20171219 License type: Common License Record date: 20231225 |
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