CN205404440U - Online vision detection system of cross cutting product - Google Patents
Online vision detection system of cross cutting product Download PDFInfo
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- CN205404440U CN205404440U CN201620160689.9U CN201620160689U CN205404440U CN 205404440 U CN205404440 U CN 205404440U CN 201620160689 U CN201620160689 U CN 201620160689U CN 205404440 U CN205404440 U CN 205404440U
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Abstract
The utility model relates to an online vision detection system of cross cutting product, the image acquisition processing module of analysis is handled to the image that includes the product quality control test table that links up with the product transport line of cross cutting equipment, high speed camera, light source, adopts high speed camera. High speed camera disposes the telecentric mirror head, and image acquisition processing module includes: the storage has standard image data's memory cell, the data acquisition port who links to each other with high speed camera, gather image data with high speed camera and carry out contrastive analysis with standard image data to the data processing unit of cross cutting arbor compensation instruction is produced according to the contrastive analysis result, and be connected with the data processing unit and at least external instruction output port to cross cutting equipment. The utility model discloses a high speed camera and telecentric mirror head collocation are used, can improve image acquisition and measurement accuracy, can also realize the compensation to the die -cutting rule axle for cross cutting equipment with detecting result feedback, and the mark in addition to the cross cutting product by the identification means that deuterogamies, and the quality of being convenient for is followed the trail of and the management.
Description
Technical field
This utility model relates to die cutting technique field, particularly relates to a kind of online vision detection system of die cutting product.
Background technology
The cross cutting course of processing dynamically detects product quality frequently with online vision detection system automatization, with the method replacing manual static detection.It is to utilize optical imagery, high-speed industrial image shot by camera, computer acquisition image, and image is processed and analyzes, and measures related keyword size and outward appearance contrast judges that whether die cutting product is qualified.For obtaining clearly, image accurately, most of detection systems adopt and gather under resting state and process image.But saying for cross cutting particularly cycle type cross cutting, static detection is unsatisfactory for die-cutting process.
In addition, when detecting defective work, can not automatically adjust cross cutting processing, marked without to die cutting product, and be generally only and sent corresponding warning (such as alarm song or warning lamp) by on-line detecting system and remind operator to be taken away by defective work in time, if operator do not process in time, it is easy to cause that the detection of detection system is stagnated, yet easily occur that defective work and certified products are mixed in again one piece and situation about being difficult to differentiate between.This necessarily result in operator needs moment significant attention, and labor intensity is big.
Utility model content
The technical problems to be solved in the utility model is in that, it is provided that a kind of online vision detection system of die cutting product, can identify defective work reliable and stable, accurately, and can automatically revise cross cutting process operation.
This utility model to solve the technical problem that further and be in that, it is provided that a kind of online vision detection system of die cutting product, and die cutting product automatically can give mark according to testing result and distinguish certified products and defective work.
For solving above-mentioned technical problem, this utility model provides following technical scheme: a kind of online vision detection system of die cutting product, including the Product checking platform being connected mutually with the Transmission line of die-cutting device, it is respectively arranged on the high speed camera above and below Product checking platform and light source, is connected with described high speed camera and image that high speed camera is used carries out the image acquisition and processing module of Treatment Analysis, described high speed camera is configured with telecentric lens, and described image acquisition and processing module includes:
For storing the memory element of standard image data；
The data acquisition port being connected with high speed camera；
The standard image data of high speed camera acquisition of image data Yu storage is analyzed, and produces the data processing unit of cross cutting cutter shaft compensating instruction according to relative analysis result；And
It is connected with data processing unit and is at least external to the instruction output end mouth of die-cutting device.
Further, the online vision detection system of described die cutting product also includes being arranged at the top of Product checking platform or side and the identity device being connected with instruction output end mouth by displacement mechanism, and data processing unit sends identification instruction according to relative analysis result and controls described identity device to die cutting product in addition labelling.
Further, described identity device is ink jet numbering machine.
Further, described Product checking platform is to support die cutting product in both sides with conveyer belt or transfer roller and drive die cutting product to move and the built on stilts connecting gear in middle part.
Further, described high speed camera is suspended at above the detection station of Product checking platform by corresponding camera support.
Further, described light source is LED light source.
After adopting technique scheme, this utility model at least has the advantages that this utility model adopts high speed camera and telecentric lens collocation to use, and is conducive to image acquisition, improves certainty of measurement.And the described online vision detection system of die cutting product directly docks mutually with die-cutting device, can directly obtaining die cutting product and realize the detection of online real-time vision, detection die cutting product set is cut precision and testing result feeds back to die-cutting device realizes compensating to cross cutting cutter shaft and revise the die cutting product of following process.And, also dimension overproof, bad order etc. can be judged to that the die cutting product of defective work carries out coding mark, it is simple to quality is followed the trail of and management.
Accompanying drawing explanation
Fig. 1 is the scheme of installation of the online vision detection system of this utility model die cutting product.
Fig. 2 is the system principle of compositionality block diagram of the image acquisition and processing module of the online vision detection system of this utility model die cutting product.
Detailed description of the invention
It should be noted that when not conflicting, the embodiment in the application and the feature in embodiment can be combined with each other, and below in conjunction with the drawings and specific embodiments, the application are described in further detail.
As shown in Figures 1 and 2, this utility model provides a kind of online vision detection system of die cutting product, including Product checking platform 1, is respectively arranged on the high speed camera 2 above and below Product checking platform and light source 3, carries out the image acquisition and processing module 4 of Treatment Analysis for the image that high speed camera 2 is used and for the identity device 5 to defective work in addition labelling.
Described Product checking platform 1 is connected mutually with the Transmission line of die-cutting device 6, and the Transmission line that can automatically receive die-cutting device 6 transmits the die cutting product 7 come for on-line checking.Preferably, Product checking platform 1 can adopt and support die cutting product 7 in both sides with conveyer belt or transfer roller and drive die cutting product 7 to move and the built on stilts connecting gear in middle part, thus not affecting light source 3 to irradiate die cutting product 7 through the position that middle part is built on stilts.
Described high speed camera 2 is suspended at above the detection station of Product checking platform 1 particular by corresponding camera support (not shown go out), such that it is able to collection image that the die cutting product 7 on Product checking platform 1 is taken pictures.And be improve the precision of images gathered, this utility model has also arranged high-precision telecentric lens 22 for high speed camera 2.
Described light source 3 is arranged at the lower section of Product checking platform 1, and it coordinates high speed camera 2 to adopt image by irradiating die cutting product 7.Described light source 3 preferably employs LED light source, can meet the demand of the aspect such as brightness, energy-conservation, control mode better.
Described image acquisition and processing module 4 is connected with described high speed camera 2, its include again the memory element 40 for storing standard image data, the data acquisition port 42 being connected with high speed camera 2, for high speed camera 2 acquisition of image data being analyzed with the standard image data of storage and producing the data processing unit 44 of command adapted thereto and the instruction output end mouth 46 being connected with data processing unit 44 according to relative analysis result.When being embodied as, according to relative analysis result, when the image of die cutting product 7 that high speed camera 2 collects reaches, with the difference of standard picture, the limit value preset, data processing unit 44 will generate cross cutting cutter shaft compensating instruction, and feed back to die-cutting device 6 cross cutting cutter shaft is compensated adjustment, to eliminate the deviation of follow-up die cutting product.Additionally, data processing unit 44 also can produce identification instruction, thus controlling identity device 5 to mark the labelling of necessity on die cutting product 7 to efficiently differentiate certified products and defective work.
Described identity device 5 is arranged at above Product checking platform 1 by displacement mechanism or side, and be connected to the instruction output end mouth 46 of image acquisition and processing module, thus can move to the labelling that defective work or certified products are carried out above die cutting product 7 necessity according to the instruction of data processing unit 44 output.Ink jet numbering machine generally can being adopted as described identity device 5, and directly coding marks on die cutting product 7, generally only defective work need to be carried out coding marks, and the labelling of mark can be word " defective " or predetermined code.
The online vision detection system of this utility model die cutting product adopts high speed camera 2 and telecentric lens 22 collocation to use, and is conducive to image acquisition, improves certainty of measurement.And the described online vision detection system of die cutting product directly docks with die-cutting device 6 phase, can directly obtaining die cutting product 7 and realize the detection of online real-time vision, detection die cutting product set is cut precision and testing result feeds back to die-cutting device 6 realizes compensating to cross cutting cutter shaft and revise the die cutting product of following process.And, also dimension overproof, bad order etc. can be judged to that the die cutting product 7 of defective work carries out coding mark, it is simple to quality is followed the trail of and management.
While there has been shown and described that embodiment of the present utility model, for the ordinary skill in the art, it is understandable that, these embodiments can being carried out the change of multiple equivalence, amendment, replacement and modification when without departing from principle of the present utility model and spirit, scope of the present utility model is limited by claims and equivalency range thereof.
Claims (6)
1. the online vision detection system of die cutting product, including the Product checking platform being connected mutually with the Transmission line of die-cutting device, it is respectively arranged on the high speed camera above and below Product checking platform and light source, is connected with described high speed camera and image that high speed camera is used carries out the image acquisition and processing module of Treatment Analysis, it is characterized in that, described high speed camera is configured with telecentric lens, and described image acquisition and processing module includes:
For storing the memory element of standard image data；
The data acquisition port being connected with high speed camera；
The standard image data of high speed camera acquisition of image data Yu storage is analyzed, and produces the data processing unit of cross cutting cutter shaft compensating instruction according to relative analysis result；And
It is connected with data processing unit and is at least external to the instruction output end mouth of die-cutting device.
2. the online vision detection system of die cutting product as claimed in claim 1, it is characterized in that, the online vision detection system of described die cutting product also includes being arranged at the top of Product checking platform or side and the identity device being connected with instruction output end mouth by displacement mechanism, and data processing unit sends identification instruction according to relative analysis result and controls described identity device to die cutting product in addition labelling.
3. the online vision detection system of die cutting product as claimed in claim 2, it is characterised in that described identity device is ink jet numbering machine.
4. the online vision detection system of die cutting product as claimed in claim 1, it is characterised in that described Product checking platform is to support die cutting product in both sides with conveyer belt or transfer roller and drive die cutting product to move and the built on stilts connecting gear in middle part.
5. the online vision detection system of die cutting product as claimed in claim 1, it is characterised in that described high speed camera is suspended at above the detection station of Product checking platform by camera support.
6. the online vision detection system of die cutting product as claimed in claim 1, it is characterised in that described light source is LED light source.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620160689.9U CN205404440U (en) | 2016-03-01 | 2016-03-01 | Online vision detection system of cross cutting product |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620160689.9U CN205404440U (en) | 2016-03-01 | 2016-03-01 | Online vision detection system of cross cutting product |
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| CN205404440U true CN205404440U (en) | 2016-07-27 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106944364A (en) * | 2017-03-08 | 2017-07-14 | 苏州飞人自动化设备有限公司 | Automatic waste removing and mark supplementing method and device based on accurate cutting |
| CN109387519A (en) * | 2017-08-04 | 2019-02-26 | 深圳市圆融精密电子有限公司 | A kind of die cutting product visual inspection machine |
| CN109941004A (en) * | 2019-04-16 | 2019-06-28 | 珠海格力电器股份有限公司 | Multifunctional die cutting equipment |
| CN115139368A (en) * | 2022-07-07 | 2022-10-04 | 深圳市象形科技有限公司 | Laminating die-cutting equipment for flexible material and die-cutting method thereof |
| CN115592724A (en) * | 2022-10-31 | 2023-01-13 | 广州市普理司科技有限公司（Cn） | Intelligent intermittent die cutting control system |
| DE102022118558A1 (en) | 2022-07-25 | 2024-01-25 | Audi Aktiengesellschaft | Method and computer program for determining the properties of a structured surface of a component and methods for quality assurance when processing such a surface |
-
2016
- 2016-03-01 CN CN201620160689.9U patent/CN205404440U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106944364A (en) * | 2017-03-08 | 2017-07-14 | 苏州飞人自动化设备有限公司 | Automatic waste removing and mark supplementing method and device based on accurate cutting |
| CN109387519A (en) * | 2017-08-04 | 2019-02-26 | 深圳市圆融精密电子有限公司 | A kind of die cutting product visual inspection machine |
| CN109941004A (en) * | 2019-04-16 | 2019-06-28 | 珠海格力电器股份有限公司 | Multifunctional die cutting equipment |
| CN115139368A (en) * | 2022-07-07 | 2022-10-04 | 深圳市象形科技有限公司 | Laminating die-cutting equipment for flexible material and die-cutting method thereof |
| CN115139368B (en) * | 2022-07-07 | 2023-12-08 | 深圳市象形科技有限公司 | Laminating die-cutting equipment for flexible material and die-cutting method thereof |
| DE102022118558A1 (en) | 2022-07-25 | 2024-01-25 | Audi Aktiengesellschaft | Method and computer program for determining the properties of a structured surface of a component and methods for quality assurance when processing such a surface |
| CN115592724A (en) * | 2022-10-31 | 2023-01-13 | 广州市普理司科技有限公司（Cn） | Intelligent intermittent die cutting control system |
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