A kind of automatic pasting facing device for Wood-plastic floor production and method thereof
Technical field
The present invention relates to a kind of automatic production machine, more particularly, it relates to a kind of automatic pasting facing device for Wood-plastic floor production and method thereof.
Background technology
Owing to Wood-plastic floor is a kind of novel floor, associated production manufactures equipment and is also constantly improving in process, and current Wood-plastic floor manufacturing industry still adopts substantial amounts of manpower to carry out the operation of simple similar carrying and piling in some operations. Such as in gluing veneer operation, both at home and abroad all without the manless production device that automaticity is higher.
Summary of the invention
1. invention to solve the technical problem that
It is an object of the invention to overcome above-mentioned deficiency, provide a kind of automatic pasting facing device for Wood-plastic floor production and method thereof, adopt technical scheme, easy to operate, fully automatic working, without any a dead lift, gluing, veneer, it is possible to veneer and piling accurately, production efficiency is high, time saving and energy saving.
2. technical scheme
For reaching above-mentioned purpose, technical scheme provided by the invention is:
A kind of automatic pasting facing device produced for Wood-plastic floor of the present invention, including base plate feeding device, glue spreader, panel feeding device, facing device, dehydrator and palletizing apparatus, described base plate feeding device includes base plate feeding lifting platform, base plate feeding manipulator, base plate rod transporter, is provided with base plate feeding manipulator between described base plate feeding lifting platform and base plate rod transporter; The just import to glue spreader of the terminal of described base plate rod transporter, the outlet of glue spreader is just to facing device; Described panel feeding device includes panel feeding lifting platform, panel feeding manipulator and panel rod transporter orthogonal with base plate rod transporter transporting direction, is provided with panel feeding manipulator between described panel feeding lifting platform and panel rod transporter;
Described facing device includes veneer rod transporter, auxiliary locator, is provided with veneer mechanical hand between described veneer rod transporter and panel rod transporter; Described veneer rod transporter be connected with liftable auxiliary locator, described auxiliary locator includes telescopic cylinder one and the positioning baffle being connected with the expansion link end of telescopic cylinder one, and described positioning baffle is between two conveying carrier rollers; The just import to dehydrator of the terminal of described veneer rod transporter, the outlet of dehydrator is just to palletizing apparatus;
Described palletizing apparatus include with dehydrator outlet just to veneer after rod transporter, piling assistance for lifting platform and supporting mechanism, after described veneer, between rod transporter and piling assistance for lifting platform, palletizing mechanical arm is set; After described veneer, rod transporter is arranged below liftable supporting mechanism; Described supporting mechanism includes support, holds up cylinder and two supporting plates, described support includes cross bar and is fixedly arranged on the vertical rod at cross bar two ends, described picking-up vertical cylinder direction is fixedly arranged on cross bar, and the expansion link end holding up cylinder is fixed with joist, and the two ends of joist are slidably matched with vertical rod respectively; Two described supporting plates lay respectively at after veneer in rod transporter between two conveying carrier rollers, and each supporting plate all with veneer after in rod transporter conveying carrier roller be parallel to each other; The lower end of two described supporting plates is installed on above-mentioned joist after being connected.
Further, described base plate feeding manipulator, panel feeding manipulator and veneer mechanical hand all include supporting framework, without thick stick cylinder, installing plate, lift cylinder, sucker installing rack and sucker grabbing device, the described framework that supports includes crossbeam and is fixedly arranged on the supporting leg at crossbeam two ends, the described horizontal direction of cylinder without thick stick is fixedly arranged on the end face of crossbeam, the cylinder slide block of cylinder without thick stick is connected with installing plate, and installing plate is slidably connected with crossbeam by being fixedly arranged on the horizontally-guided slide rail of crossbeam side; Described lift cylinder vertical direction is fixedly arranged on installing plate, the expansion link end of lift cylinder is connected with sucker grabbing device by sucker installing rack, described sucker installing rack includes column and the beam arm being connected with lift cylinder, described column is slidably connected with the vertically-guided slide rail being fixedly arranged on installing plate, and column end is connected with beam arm; The lower section of described beam arm is installed with two trailing arm beams, and each trailing arm beam is equipped with two sucker grabbing devices; Described sucker grabbing device includes vertical direction and is fixedly arranged on the linear bearing of trailing arm beam sides, is plugged with optical axis in described linear bearing, and the lower end of optical axis is provided with vacuum cup, is connected with pressing plate after the sheathed spring in upper end of optical axis.
Further, described palletizing mechanical arm include support framework, without thick stick cylinder, installing plate, lift cylinder, installing rack and stacking mechanism, the described described framework that supports includes crossbeam and is fixedly arranged on the supporting leg at crossbeam two ends, the described horizontal direction of cylinder without thick stick is fixedly arranged on the end face of crossbeam, the cylinder slide block of cylinder without thick stick is connected with installing plate, and installing plate is slidably connected with crossbeam by being fixedly arranged on the horizontally-guided slide rail of crossbeam side; Described lift cylinder vertical direction is fixedly arranged on installing plate, and the expansion link end of lift cylinder is connected with stacking mechanism by installing rack; Described installing rack includes column and the beam arm being connected with lift cylinder, and described column is slidably connected with the vertically-guided slide rail being fixedly arranged on installing plate, and column end is connected with beam arm; Described beam arm be arranged below stacking mechanism, stacking mechanism includes the telescopic cylinder that two opposing directions are arranged and the two groups of crawl fingers being oppositely arranged, the telescopic cylinder that two opposing directions are arranged is fixedly arranged on the lower surface of beam arm, the expansion link end of each telescopic cylinder is all fixed with slide block, and each slide block is slidably connected with beam arm each through the slide rail being fixedly arranged on beam arm lower surface; All being installed with trailing arm beam below two described slide blocks, two groups capture finger and are respectively arranged on two trailing arm beams.
A kind of automatic pasting coating process produced for Wood-plastic floor of the present invention, the steps include:
1) to the operating procedure of base plate it is: 1. base plate is placed in base plate feeding lifting platform, 2. base plate feeding manipulator captures base plate and delivers to base plate rod transporter, 3. base plate is delivered to glue spreader and is carried out gluing by base plate rod transporter, 4. base plate gluing enters on veneer rod transporter after completing, 5. control veneer positioner to control to make positioning baffle increase, base plate after gluing is sent to till positioning baffle place by veneer positioner, waits for veneer work;
2) operating procedure of counter plate is: 1. panel is placed in panel feeding lifting platform, 2. panel feeding manipulator captures panel and delivers to panel rod transporter, 3. when panel rod transporter delivery panel is to panel rod transporter terminal, the baffle plate being arranged at place limits position, to wait that veneer mechanical hand captures;
3) operating procedure of veneer is: when 1. panel arrives veneer terminal of manipulator restriction position, whether the Sensor monitoring base plate in facing device waits at auxiliary locator place; 2. the Sensor monitoring in facing device is to base plate at veneer positioner place, then control veneer mechanical hand by directly over panel movable base plate, and put down panel so that panel and base plate laminating, and veneer has worked;
4) to the floor drying operation after laminating it is: 1. controlling auxiliary locator and decline, dehydrator is delivered to by veneer rod transporter in the floor after laminating, completes to dry;
5) to the operating procedure of blanking it is: rod transporter after the floor entrance veneer 1. dried, after veneer, rod transporter transmits floor until limiting position in order to limiting floor baffle plate above supporting mechanism on rod transporter after being arranged at veneer, 2. the Sensor monitoring in palletizing apparatus arrive veneer to floor after after rod transporter upper limit allocation, control supporting mechanism work to be held up on floor, 3. control the manual work of palletizing mechanical, floor is delivered on piling assistance for lifting platform.
Further, described step 1) in 2. after repeatedly capturing base plate control base plate feeding lifting platform rising certain space.
Further, described step 2) in 2. when control panel feeding lifting platform rising certain space after repeatedly capturing panel.
Further, described step 5) in piling assistance for lifting platform is risen to certain altitude when 3. blanking just starts and waits blanking, when controlling piling assistance for lifting platform decline certain space after blanking lumpily plate.
3. beneficial effect
Adopt technical scheme provided by the invention, compared with existing known technology, have the advantages that
(1) a kind of automatic pasting facing device produced for Wood-plastic floor of the present invention, it is made up of base plate feeding device, glue spreader, panel feeding device, facing device, dehydrator and palletizing apparatus, whole-course automation works, automatic loading/unloading, automatic glue application, automatic contacting face, production efficiency is high, time saving and energy saving;
(2) a kind of automatic pasting facing device produced for Wood-plastic floor of the present invention, its base plate feeding lifting platform matches with base plate feeding manipulator, piling assistance for lifting platform and palletizing mechanical arm matches, panel feeding manipulator and panel feeding lifting platform match, according to circumstances regulate lifting platform upper-lower position, to be shortened by the grasping movement process of mechanical hand or to put down process thus shortening the feeding time;
(3) a kind of automatic pasting coating process produced for Wood-plastic floor of the present invention, it is easy to operate, it is possible to veneer and piling accurately, and production efficiency is high, time saving and energy saving.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of automatic pasting facing device produced for Wood-plastic floor of the present invention;
Fig. 2 is the structural representation of palletizing mechanical arm in the present invention;
Fig. 3 is the structural representation of stacking mechanism in the present invention;
Fig. 4 is the structural scheme of mechanism of sucker grabbing device in the present invention;
Fig. 5 is the structural scheme of mechanism of supporting mechanism in the present invention.
Label declaration in schematic diagram: 1, base plate feeding lifting platform; 2, base plate rod transporter; 3, base plate feeding manipulator; 4, glue spreader; 5, veneer rod transporter; 6, veneer mechanical hand; 7, auxiliary locator; 8, panel rod transporter; 9, panel feeding manipulator; 10, panel feeding lifting platform; 11, dehydrator; 12, rod transporter after veneer; 13, supporting mechanism; 131, support; 132, cylinder is held up; 133, supporting plate; 134, joist; 14, palletizing mechanical arm; 15, piling assistance for lifting platform; 161, crossbeam; 162, supporting leg; 163, without thick stick cylinder; 164, installing plate; 165, horizontally-guided slide rail; 166, vertically-guided slide rail; 167, lift cylinder; 171, column; 172, beam arm; 173, trailing arm beam; 181, linear bearing; 182, optical axis; 183, vacuum cup; 184, spring; 185, pressing plate; 191, telescopic cylinder; 192, slide rail; 193, capture hands to refer to; 194, slide block.
Detailed description of the invention
For further appreciating that present disclosure, the present invention is described in detail in conjunction with the accompanying drawings and embodiments.
Embodiment
In conjunction with Fig. 1, a kind of automatic pasting facing device produced for Wood-plastic floor of the present embodiment, including base plate feeding device, glue spreader 4, panel feeding device, facing device, dehydrator 11 and palletizing apparatus, whole-course automation works, automatic loading/unloading, automatic glue application, automatic contacting face, production efficiency is high, time saving and energy saving;
Base plate feeding device includes base plate feeding lifting platform 1, base plate feeding manipulator 3, base plate rod transporter 2, is provided with base plate feeding manipulator 3 between base plate feeding lifting platform 1 and base plate rod transporter 2; The just import to glue spreader 4 of the terminal of base plate rod transporter 2, the outlet of glue spreader 4 is just to facing device; Panel feeding device includes panel feeding lifting platform 10, panel feeding manipulator 9 and panel rod transporter 8 orthogonal with base plate rod transporter 2 transporting direction, is provided with panel feeding manipulator 9 between panel feeding lifting platform 10 and panel rod transporter 8; Facing device includes veneer rod transporter 5, auxiliary locator 7, is provided with veneer mechanical hand 6 between veneer rod transporter 5 and panel rod transporter 8; Veneer rod transporter 5 be connected with liftable auxiliary locator 7, auxiliary locator 7 includes telescopic cylinder one and the positioning baffle being connected with the expansion link end of telescopic cylinder one, and positioning baffle is between two conveying carrier rollers; The just import to dehydrator 11 of the terminal of veneer rod transporter 5, the outlet of dehydrator 11 is just to palletizing apparatus;
Palletizing apparatus include with dehydrator 11 export just to veneer after rod transporter 12, piling assistance for lifting platform 15 and supporting mechanism 13, after veneer, between rod transporter 12 and piling assistance for lifting platform 15, palletizing mechanical arm 14 is set; After veneer, rod transporter 12 is arranged below liftable supporting mechanism 13; Supporting mechanism 13 (shown in Figure 5) includes support 131, holds up cylinder 132 and two supporting plates 133, support 131 includes cross bar and is fixedly arranged on the vertical rod at cross bar two ends, hold up cylinder 132 vertical direction and be fixedly arranged on cross bar, the expansion link end holding up cylinder 132 is fixed with joist 134, and the two ends of joist 134 are slidably matched with vertical rod respectively; Two supporting plates 133 lay respectively at after veneer in rod transporter 12 between two conveying carrier rollers, and each supporting plate 133 all with veneer after in rod transporter 12 conveying carrier roller be parallel to each other; The lower end of two supporting plates 133 is installed on above-mentioned joist 134 after being connected;
In the present embodiment base plate feeding manipulator 3, panel feeding manipulator 9 and veneer mechanical hand 6 all include support framework, without thick stick cylinder 163, installing plate 164, lift cylinder 167, sucker installing rack and sucker grabbing device, support framework include crossbeam 161 and be fixedly arranged on the supporting leg 162 at crossbeam 161 two ends, cylinder without thick stick 163 horizontal direction is fixedly arranged on the end face of crossbeam 161, the cylinder slide block of cylinder without thick stick 163 is connected with installing plate 164, and installing plate 164 is slidably connected with crossbeam 161 by being fixedly arranged on the horizontally-guided slide rail 165 of crossbeam 161 side; Lift cylinder 167 vertical direction is fixedly arranged on installing plate 164, the expansion link end of lift cylinder 167 is connected with sucker grabbing device by sucker installing rack, sucker installing rack includes column 171 and the beam arm 172 being connected with lift cylinder 167, column 171 is slidably connected with the vertically-guided slide rail 166 being fixedly arranged on installing plate 164, and column 171 end is connected with beam arm 172; The lower section of beam arm 172 is installed with two trailing arm beams 173, and each trailing arm beam 173 is equipped with two sucker grabbing devices; Sucker grabbing device (shown in Figure 4) includes vertical direction and is fixedly arranged on the linear bearing 181 of trailing arm beam 173 side, optical axis 182 it is plugged with in linear bearing 181, the lower end of optical axis 182 is provided with vacuum cup 183, is connected with pressing plate 185 after the sheathed spring 184 in upper end of optical axis 182.
Palletizing mechanical arm 14 (shown in Figure 2) include support framework, without thick stick cylinder 163, installing plate 164, lift cylinder 167, installing rack and stacking mechanism, the described framework that supports includes crossbeam 161 and is fixedly arranged on the supporting leg 162 at crossbeam 161 two ends, cylinder without thick stick 163 horizontal direction is fixedly arranged on the end face of crossbeam 161, the cylinder slide block of cylinder without thick stick 163 is connected with installing plate 164, and installing plate 164 is slidably connected with crossbeam 161 by being fixedly arranged on the horizontally-guided slide rail 165 of crossbeam 161 side; Lift cylinder 167 vertical direction is fixedly arranged on installing plate 164, and the expansion link end of lift cylinder 167 is connected with stacking mechanism by installing rack; Installing rack includes column 171 and the beam arm 172 being connected with lift cylinder 167, and column 171 is slidably connected with the vertically-guided slide rail 166 being fixedly arranged on installing plate 164, and column 171 end is connected with beam arm 172; Beam arm 172 be arranged below stacking mechanism, stacking mechanism (shown in Figure 3) includes the telescopic cylinder 191 that two opposing directions are arranged and the two groups of crawl fingers 193 being oppositely arranged, the telescopic cylinder 191 that two opposing directions are arranged is fixedly arranged on the lower surface of beam arm 172, the expansion link end of each telescopic cylinder 191 is all fixed with slide block 194, and each slide block 194 is slidably connected with beam arm 172 each through the slide rail 192 being fixedly arranged on beam arm 172 lower surface; All being installed with trailing arm beam 173 below two slide blocks 194, two groups capture finger 193 and are respectively arranged on two trailing arm beams 173.
A kind of automatic pasting coating process produced for Wood-plastic floor of the present embodiment, the steps include:
1) to the operating procedure of base plate it is: 1. base plate is placed in base plate feeding lifting platform 1, 2. base plate feeding manipulator 3 captures base plate and delivers to base plate rod transporter 2, after repeatedly capturing base plate, control base plate feeding lifting platform 1 rise certain space, to be shortened by the grasping movement process of base plate feeding manipulator 3 thus shortening feeding time 3. base plate rod transporter 2 and base plate is delivered to glue spreader 4 carrying out gluing, 4. base plate gluing enters on veneer rod transporter 5 after completing, 5. control veneer positioner 7 to control to make positioning baffle increase, base plate after gluing is sent to by veneer positioner 7 till positioning baffle place, wait for veneer work,
2) operating procedure of counter plate is: 1. panel is placed in panel feeding lifting platform 10,2. panel feeding manipulator 9 captures panel and delivers to panel rod transporter 8, after repeatedly capturing panel, control panel feeding lifting platform 10 rises certain space, to be shortened by the grasping movement process of panel feeding manipulator 9 thus when shortening feeding time 3. panel rod transporter 8 delivery panel to panel rod transporter 8 terminal, the baffle plate being arranged at place limits position, to wait that veneer mechanical hand 6 captures;
3) operating procedure of veneer is: when 1. panel arrives veneer mechanical hand 6 terminal restriction position, whether the Sensor monitoring base plate in facing device waits at auxiliary locator 7 place; 2. the Sensor monitoring in facing device is to base plate at veneer positioner 7 place, then control veneer mechanical hand 6 by directly over panel movable base plate, and put down panel so that panel and base plate laminating, and veneer has worked;
4) to the floor drying operation after laminating it is: 1. controlling auxiliary locator 7 and decline, dehydrator 11 is delivered to by veneer rod transporter 5 in the floor after laminating, completes to dry;
5) to the operating procedure of blanking it is: rod transporter 12 after the floor entrance veneer 1. dried, after veneer, rod transporter 12 transmits floor until limiting position in order to limiting floor baffle plate above supporting mechanism 13 on rod transporter 12 after being arranged at veneer, 2. the Sensor monitoring in palletizing apparatus arrive veneer to floor after after rod transporter 12 upper limit allocation, control supporting mechanism 13 and work floor picking-up, 3. control palletizing mechanical arm 14 to work, floor is delivered on piling assistance for lifting platform 15, when blanking just starts, piling assistance for lifting platform 15 is risen to certain altitude and waits blanking, decline certain space when controlling piling assistance for lifting platform 15 after blanking lumpily plate, action process is put down thus shortening the feeding time with what be shortened by palletizing mechanical arm 14.
A kind of automatic pasting facing device for Wood-plastic floor production of the present invention and method thereof, easy to operate, fully automatic working, it is not necessary to any a dead lift, gluing, veneer, it is possible to veneer and piling accurately, production efficiency is high, time saving and energy saving.
Schematically the present invention and embodiment thereof being described above, this description does not have restricted, and shown in accompanying drawing is also one of embodiments of the present invention, and actual structure is not limited thereto. So, if those of ordinary skill in the art is enlightened by it, when without departing from the invention objective, design the frame mode similar to this technical scheme and embodiment without creationary, protection scope of the present invention all should be belonged to.