CN105604283A - Production method for flexible tile module and prefabricated members - Google Patents
Production method for flexible tile module and prefabricated members Download PDFInfo
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- CN105604283A CN105604283A CN201610104313.0A CN201610104313A CN105604283A CN 105604283 A CN105604283 A CN 105604283A CN 201610104313 A CN201610104313 A CN 201610104313A CN 105604283 A CN105604283 A CN 105604283A
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- Prior art keywords
- ceramic tile
- soft ceramic
- production method
- concrete
- tile module
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0862—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of a number of elements which are identical or not, e.g. carried by a common web, support plate or grid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/30—Producing shaped prefabricated articles from the material by applying the material on to a core or other moulding surface to form a layer thereon
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/041—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres composed of a number of smaller elements, e.g. bricks, also combined with a slab of hardenable material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/288—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/46—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose specially adapted for making walls
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2002/005—Appearance of panels
- E04C2002/007—Panels with the appearance of a brick wall
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
- E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
Abstract
The invention provides a production method for a flexible tile module. The production method comprises the following steps that firstly, adhesive tape at least comprising an adhesive face is laid on a bench formwork, and one adhesive face of the adhesive tape faces upwards; secondly, parting strips are arranged on the adhesive face of the adhesive tape according to a preset shape and/or positions, and a plurality of empty boxes matched with flexible tiles in shape and size are formed among the parting strips; thirdly, the flexible tiles are placed into the empty boxes, wherein the back faces of the flexible tiles face upwards. In this way, when the production method for the flexible tile module is applied to a wall plate, due to the fact that the parting strips are arranged in gaps between the adjacent flexible tiles, the parting strips can prevent decorative faces of the flexible tiles from being contaminated by grout leaking in the wall concrete layer pouring process; in addition, in the storing, stacking, transporting, installing and using processes of the wall plate, the adhesive tape plays a role in protecting the decorative faces of the flexible tiles, and the decorative faces of the flexible tiles can be prevented from being scratched and damaged.
Description
Technical field
The present invention relates to construction engineering technical field, particularly the production of a kind of soft ceramic tile module and prefabricated componentMethod.
Background technology
Architectural, wall face uses ceramic tile to be used widely as ornament materials, the biography of paving ceramic tileSystem mode is to utilize bonding mortar to be pasted on external wall by artificial mode, and this method has multiple fraudsEnd, on the one hand, traditional ceramic tile is adhered to mortar and metope and mortar and two adhesive linkages of ceramic tile on exterior wall,Because traditional ceramic tile is heavier, whichever bonding plane is destroyed, and all can cause that ceramic tile comes off; Next, byBe bonding by manual type in ceramic tile, must cause paving error because workman's qualification is different, fallLow overall appearance degree.
Building industrialization can be down to the unfavorable factor in traditional architecture construction minimum, and tile laying is also like this.In building industrialization, traditional ceramic tile no longer uses above-mentioned technique, and adopts back-hand craft to carry out paving. InstituteMeaning back-hand craft, be will paving the reverse lay of ceramic tile in concrete mold, then directly water in the aboveBuild concrete, the moulding of vibrating. In this back-hand craft, the fixing and arrangement mode of ceramic tile is normally by layingTemplate in concrete mold determines, is disposable plastic template or elasticity and use at present modalAnti-supporting member, it has improved the paving efficiency of traditional ceramic tile.
Flexible ceramic tile is also soft ceramic tile, and what be different from traditional ceramic tile is exactly its quality, and flexible ceramic tile quality is softSoft, feel picture ox-hide, decorative pattern is outstanding, and third dimension is strong, and lightweight, very thin thickness adopts existing oneInferior property plastic formwork or the anti-supporting member of elasticity carry out back-hand craft paving, easily occur spillage.
Therefore, providing a kind of and can reduce the soft ceramic tile module of spillage phenomenon and the production method of prefabricated component, is thisThose skilled in the art are badly in need of the technical problem solving.
Summary of the invention
The technical problem to be solved in the present invention is: the production method of a kind of soft ceramic tile module and prefabricated component is provided,It can reduce spillage phenomenon.
Solution of the present invention is achieved in that a kind of production method of soft ceramic tile module, comprises followingStep:
Step 1: the adhesive plaster that at least comprises a glue face is layed on platform mould to a glue face of described adhesive plasterUpward;
Step 2: parting bead is arranged on the glue face of adhesive plaster, between described parting bead by preset shape and/or positionForm some spaces of mating with soft ceramic tile shape and size;
Step 3: the soft ceramic tile back side is positioned in described space upward.
Like this, adopt above-mentioned steps, soft ceramic tile can be laid in advance and adhered on adhesive plaster, meanwhile, because of adjacentBetween soft ceramic tile, be provided with parting bead, between parting bead, form some spaces of mating with soft ceramic tile shape and size,Soft ceramic tile is arranged in space, and parting bead fills up adjacent soft ceramic tile space, makes soft ceramic tile module and concrete knotClose the plane that interface formation is relatively complete, particularly by bonding the soft ceramic tile of monolithic integral face, the Ke Yi great of being linked to beAmplitude reduces the cost of labor of wall body surface decorative, and described soft ceramic tile module is being applied to prefabricated panelOn process in, parting bead can prevent that walls concrete parting bead from can prevent in walls concrete layer casting processOoze slurry and pollute soft ceramic tile decorative cover; Prefabricated panel is stacked, is transported and install and use in process, adhesive plaster in storageSoft ceramic tile decorative cover is played to protective effect, can prevent that it from scratching damage; Prefabricated panel is installed after application,After working procedure to be decorated completes, then adhesive plaster is removed, make surface of wall can keep totally, can not being executedWork is polluted soft ceramic tile surface, meanwhile, because the gap location between soft ceramic tile is provided with parting bead, makes wallboard applicationAfter to building, thereby can preventing rainwater, parting bead infiltrates the inner accumulation of salt in the surface soil and then the pollution soft ceramic tile of causing of wallboardOstentatious situation occurs, the decorative cover of soft ceramic tile has been played to good protective effect.
Another technical scheme of the present invention is on above-mentioned basis, and the thickness of described parting bead is that soft ceramic tile is thickThe 1-30% of degree, the width of parting bead is the 1-15% of soft ceramic tile width. Like this, when the thickness of parting bead is porcelain tendreWhen the 1-30% of brick thickness, parting bead embeds in the gap between soft ceramic tile, be attached on adhesive plaster, so,Soft ceramic tile and the walls concrete place of combining form groove, in soft ceramic tile module application on wallboard time, wallboardConcrete pours in this groove, can be by firmly build-in of soft ceramic tile, and its situation that is difficult for generation arch camber hollowing is gone outExisting.
Another technical scheme of the present invention is on above-mentioned basis, at least one side of described soft ceramic tileBe provided with groove. Like this, be provided with groove at least one side of soft ceramic tile, when described soft ceramic tile moduleAfter being applied on wallboard, walls concrete fills up groove, make soft ceramic tile module firmly build-in in surfaces of wall,Can effectively prevent that the soft ceramic tile hollowing phenomenon of bubbling from occurring, fully ensured the matter of wallboard in long-term use procedureAmount.
Another technical scheme of the present invention is that, on above-mentioned basis, the side of described parting bead is provided with projection,The shape of described projection and size are mated with groove. Like this, be provided with projection in the side of parting bead, described protrudingThe shape of piece and size are mated with groove, after the amalgamation of polylith soft ceramic tile, by the projection on parting bead and soft ceramic tileThe groove arranging in the module embedding of working in coordination is tight, makes wallboard in process of production, can further prevent coagulationSoil paste material oozes out by soft ceramic tile gap location, and spillage phenomenon and pollute soft ceramic tile surface occurs, and effectively ensuresSoft ceramic tile surface clean, meanwhile, after wallboard uses, in the process of exposing to the sun and rain, body of wall insideThe trickle TDS producing can not ooze out from gap location, and the situation that can effectively reduce metope whiting occurs.
Another technical scheme of the present invention is on above-mentioned basis, at least one side of described soft ceramic tileEdge is provided with fin. Like this, be provided with fin, described porcelain tendre at least one edge, side of soft ceramic tileAfter stock mould piece is applied on wallboard, described fin and R.C. wall board are chimeric mutually, make soft ceramic tile module firmlyBuild-in is in surfaces of wall, can effectively prevent that the soft ceramic tile hollowing phenomenon of bubbling in long-term use procedure from occurring, fillsDivide the quality that has ensured wallboard.
Another technical scheme of the present invention is that, on above-mentioned basis, the bottom surface of described soft ceramic tile at least arrangesThere are an anchoring pin or raised line. Like this, be at least provided with an anchoring pin or raised line in the bottom surface of soft ceramic tile,When described soft ceramic tile module application is to after on wallboard, anchoring pin or raised line anchor in R.C. wall board, make porcelain tendreStock mould piece firmly build-in, in surfaces of wall, can effectively prevent that soft ceramic tile from bubbling hollowing now in long-term use procedureResemble appearance, fully ensured the quality of wallboard.
Another technical scheme of the present invention is on above-mentioned basis, and the bottom surface of described soft ceramic tile is matsurfaceOr corrugated surface. Like this, in the time that the bottom surface of soft ceramic tile is matsurface or corrugated surface, when described soft ceramic tile module shouldAfter using on wallboard, matsurface or corrugated surface and R.C. wall board are combined closely, and make the firmly embedding of soft ceramic tile moduleBe fixed in surfaces of wall, can effectively prevent that the soft ceramic tile hollowing phenomenon of bubbling from occurring in long-term use procedure, fullyEnsure the quality of wallboard.
Another technical scheme of the present invention is that, on above-mentioned basis, described soft ceramic tile at least comprises two stratonsCeramic tile layer, described sub-ceramic tile layer at least comprises surface decoration layer and isolation insulation layer. Like this, when soft ceramic tile extremelyComprise less two straton ceramic tile layers, when described sub-ceramic tile layer at least comprises surface decoration layer and isolation insulation layer, instituteThe thermal and insulating performance of stating wallboard is greatly improved, and is particularly suitable for doing Side fascia and uses.
Another technical scheme of the present invention is on above-mentioned basis, and the material of described parting bead is foam, rubberGlue or plastics. Like this, the material variation of parting bead, is conducive to choose for the wall of different performance needsThe parting bead of different performance, can fully meet the needs that use, and meanwhile, adopts foam, rubber or plastics, allThere is certain elasticity, the width of parting bead can slightly can be wider than to the interval of two flexible ceramic tiles, therefore, everyBar can closely be stuck in the middle of two flexible ceramic tiles, further mortar leakage prevention when casting concrete.
Another technical scheme of the present invention is on above-mentioned basis, the surface of described soft ceramic tile and/or parting beadBe provided with antiseepage film. Like this, be provided with after antiseepage film on the surface of soft ceramic tile and/or parting bead, further improved wallThe water resistance of plate.
Another technical scheme of the present invention is that, on above-mentioned basis, the basic unit of described adhesive plaster comprises grid clothOr PET or PVC film. Like this, the basic unit of adhesive plaster comprises grid cloth or PET or PVC film, makes wallboardBe applied on building after subsequent handling all completes, adhesive plaster is removed and can be obtained clean wall face, haveEffect protection metope soft ceramic tile decorative cover be not subject to the pollution in work progress.
Another technical scheme of the present invention is on above-mentioned basis, and described adhesive plaster is cloth-one-side sheet or two-sidedAdhesive plaster, is provided with micro-suede layer on the glue face of described adhesive plaster, on described micro-suede layer, be provided with some microvillus. ThisSample, is provided with micro-suede layer on the glue face of described adhesive plaster, while being provided with some microvillus on described micro-suede layer, and glueGlue on cloth can be combined closely with micro-suede layer, to ensure that the bonding force between glue and adhesive plaster is greater than and soft ceramic tileBonding force between face, after wallboard application is all completed to subsequent handling on building, removes adhesive plasterCan obtain clean wall face, glue can not residue in soft ceramic tile surface, has effectively protected metope soft ceramic tileDecorative cover is not subject to the pollution in work progress.
Another technical scheme of the present invention is, on above-mentioned basis, to provide a kind of producer of prefabricated componentMethod, at least one side of described prefabricated component is provided with the porcelain tendre that adopts the production method of above-mentioned soft ceramic tile module to produceStock mould piece, wherein, after described step 3, further comprising the steps of:
Step 4: at the periphery of soft ceramic tile module, limit mould is set, some limits mould is arranged on to described porcelain tendre stock mouldThe periphery of piece, makes soft ceramic tile module form the sealed cavity of upper opening together with Bian Mo;
Step 5: toward casting concrete in soft ceramic tile module, form concrete layer;
Step 6: maintenance, removes limit mould, departs from platform film.
Like this, adopt above-mentioned steps, can obtain a kind of wallboard or prefabricated component of pre-buried soft ceramic tile decoration panel,This wallboard or preform surfaces be with the adhesive plaster that can remove, and compared with traditional prefabricated panel, no longer needsThe decoration process such as make tiling or whitewash, has saved a large amount of costs of labor, particularly by by monolithicThe bonding integral face that is linked to be of soft ceramic tile, can significantly reduce the cost of labor of wall body surface decorative, and, instituteState soft ceramic tile module in the process being applied on prefabricated panel or prefabricated component, parting bead can prevent that body of wall is mixedIn solidifying soil layer casting process, ooze slurry and pollute soft ceramic tile decorative cover; Prefabricated panel is storing stacking, transport and is installingIn use procedure, adhesive plaster has played protective effect to soft ceramic tile decorative cover, can prevent that it from scratching damage; PrefabricatedWallboard is installed after application, after lamp to be decorated working procedure to be decorated completes, then adhesive plaster is removed, and makes body of wallSurface can keep totally, can be by construction pollution soft ceramic tile surface, meanwhile, because of the gap location between soft ceramic tileBe provided with parting bead, make wallboard application to building after, parting bead can prevent rainwater infiltrate wallboard inside fromOccur and cause the accumulation of salt in the surface soil and then pollute the ostentatious situation of soft ceramic tile, played good to the decorative cover of soft ceramic tileGood protective effect.
Another technical scheme of the present invention is, on above-mentioned basis, after described step 6, also to compriseStep 7: remove adhesive plaster and parting bead, adhesive plaster is torn from prefabricated component, described parting bead tears together in company with adhesive plasterUnder. Like this, by removing adhesive plaster and parting bead, adhesive plaster is torn from prefabricated component, described parting bead is in company with adhesive plasterAfter tearing together, can obtain a kind of wallboard or prefabricated component of pre-buried soft ceramic tile decoration panel, this wallboard orPerson's prefabricated component compared with traditional prefabricated panel, decoration process, the joint such as no longer need to make tiling or whitewashApproximately a large amount of construction costs, particularly by by bonding the soft ceramic tile of the monolithic integral face that is linked to be, can be significantlyReduce the cost of labor of wall body surface decorative.
Another technical scheme of the present invention is on above-mentioned basis, and described step 5 also comprises, toward softCeramic tile module upper is built the concrete while, adopts the top layer of vibrating head vibrated concrete. Like this, pastSoft ceramic tile module upper is built the concrete while, while adopting the top layer of vibrating head vibrated concrete, and can be by mixedThe slurry vibratory compaction of solidifying soil and soft ceramic tile module junction, the porosity of reduction in can concrete, and then subtractThereby water short of rain infiltrates, wallboard is inner to be caused the accumulation of salt in the surface soil and then pollutes the ostentatious situation appearance of soft ceramic tile.
Another technical scheme of the present invention is on above-mentioned basis, and described concrete is very-high performance coagulationSoil. Ultra-high performance concrete, is called for short UHPC (Ultra-HighPerformanceConcrete), also referred to as workProperty powder concrete, adopt ultra-high performance concrete, described prefabricated component to there is the durability of superelevation and superelevationMechanical property, thus the performance of prefabricated component improved. In addition, because soft ceramic tile has water absorption rate higher,Ultra-high performance concrete density is high, can reduce the high accumulation of salt in the surface soil problem of bringing of soft ceramic tile water absorption rate.
Another technical scheme of the present invention is on above-mentioned basis, in described concrete, be added with one orThe pigment of two or more colors. Like this, in concrete, be added with the pigment of one or more colors,After parting bead tears, between soft ceramic tile, can present different colours and cut off, strengthen visual angle third dimension and stereovision.
Another technical scheme of the present invention is on above-mentioned basis, between soft ceramic tile module and concreteAlso be coated with interfacial agents. Like this, between soft ceramic tile module and concrete, be also coated with interfacial agents, Ke YizengAdd soft ceramic tile and concrete adhesion, and suppress the problem of the soft ceramic tile accumulation of salt in the surface soil.
Another technical scheme of the present invention is on above-mentioned basis, after described step 5, and step 6Before, also comprise the step that interpolation heat-insulation layer and secondary are built, above described concrete layer, lay insulationLayer, then on heat-insulation layer casting concrete, between the concrete layer of upper and lower part and heat-insulation layer, pass through connectorConnect. Like this, can form the prefabricated component of sandwich structure, improve insulation, the heat-proof quality of prefabricated component.
Brief description of the drawings
The accompanying drawing that forms a part of the present invention is used to provide a further understanding of the present invention, of the present invention showingMeaning property embodiment and explanation thereof are used for explaining the present invention, do not form inappropriate limitation of the present invention.
Fig. 1 is the soft ceramic tile that the production method of the related soft ceramic tile module of a kind of embodiment of this technology is producedThe structural representation of module;
Fig. 2 is the structural representation of a kind of embodiment of the soft ceramic tile in soft ceramic tile module shown in Fig. 1;
Fig. 3 is the schematic partial cross-sectional view of soft ceramic tile module shown in Fig. 1;
Fig. 4 is the structural representation of the another kind of embodiment of the soft ceramic tile in soft ceramic tile module shown in Fig. 1;
Fig. 5 is the cutaway view of another embodiment of the soft ceramic tile in soft ceramic tile module shown in Fig. 1;
Fig. 6 is the structural representation of a kind of embodiment of the adhesive plaster in soft ceramic tile module shown in Fig. 1;
Fig. 7 is the application drawing of soft ceramic tile module shown in Fig. 1.
In figure:
1 adhesive plaster 2 parting bead 3 soft ceramic tile 4 concrete layers
5 mould 11 microvillus 21 projection 31 grooves
32 anchoring pin 33 surface decoration layer 34 isolation insulation layer 35 fins
Detailed description of the invention
Describe the present invention below in conjunction with accompanying drawing, the description of this part is only exemplary and explanatory,Should there is not any restriction to protection scope of the present invention. In addition, those skilled in the art are according to hereinThe description of part, can carry out respective combination to the feature in embodiment in presents and in different embodiment.
The embodiment of the present invention is as follows, and a kind of production method of soft ceramic tile module, comprises the following steps:
Step 1: the adhesive plaster 1 that at least comprises a glue face is layed on platform mould 5 to one of described adhesive plaster 1Individual glue faces up;
Step 2: parting bead 2 is arranged on the glue face of adhesive plaster to described parting bead 2 by preset shape and/or positionBetween form the spaces that some and soft ceramic tile shape and size are mated;
Step 3: soft ceramic tile 3 back sides are positioned in described space upward.
As shown in Figures 1 to 6, the soft ceramic tile module for adopting the production method of described soft ceramic tile module to produce.Like this, adopt above-mentioned steps, soft ceramic tile 3 can be laid and adhered on adhesive plaster 1 in advance, meanwhile, because of adjacentBetween soft ceramic tile 3, be provided with parting bead 2, between parting bead 2, form some and soft ceramic tile 3 shapes and size is matedSpace, soft ceramic tile 3 is arranged in space, parting bead 2 fills up adjacent soft ceramic tile 3 space, makes soft ceramic tileModule forms relative complete plane with concrete combination interface, particularly by bonding the soft ceramic tile of monolithic 3 companyBecome integral face, can significantly reduce the cost of labor of wall body surface decorative, and, described soft ceramic tile moduleIn the process being applied on prefabricated panel, parting bead 2 can prevent from oozing slurry in walls concrete layer casting processPollute soft ceramic tile decorative cover; Prefabricated panel is stacked, is transported and install and use in process in storage, and adhesive plaster 1 is rightSoft ceramic tile decorative cover has played protective effect, can prevent that it from scratching damage; Prefabricated panel is installed after application, treatsAfter decoration construction operation completes, then adhesive plaster is removed, make surface of wall can keep totally, can not being constructedPollute soft ceramic tile 3 surfaces, meanwhile, because the gap location between soft ceramic tile 3 is provided with parting bead 2, make wallboardAfter being applied on building, thereby parting bead 2 can prevent that rainwater from infiltrating wallboard inside and causing the accumulation of salt in the surface soil and then pollutionThe ostentatious situation of soft ceramic tile 3 occurs, the decorative cover of soft ceramic tile 3 has been played to good protective effect.
On the basis of above-described embodiment, in another embodiment of the present invention, the thickness of described parting bead 2 can beThe 1-30% of soft ceramic tile 3 thickness, the width of parting bead 2 can be the 1-15% of soft ceramic tile 3 width. Like this,When the thickness of parting bead 2 is the 1-30% of soft ceramic tile 3 thickness, the width of parting bead 2 is the 1-15% of soft ceramic tile 3 widthTime, parting bead 2 embeds in the gap between soft ceramic tile 3, is attached on adhesive plaster 1, so, at soft ceramic tile 3Form groove 31 with the walls concrete place of combining, in soft ceramic tile module application on wallboard time, wallboard coagulationSoil pours in this groove 31, can be by firmly build-in of soft ceramic tile 3, and its situation that is difficult for generation arch camber hollowing is gone outExisting.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figures 1 to 5, described inAt least one side of soft ceramic tile 3 can be provided with groove 31. Like this, at least one side of soft ceramic tile 3Face is provided with groove 31, and when described soft ceramic tile module application is to after on wallboard, walls concrete fills up groove 31,Make soft ceramic tile module firmly build-in in surfaces of wall, can effectively prevent that soft ceramic tile 3 from rising in long-term use procedureBubble hollowing phenomenon occurs, has fully ensured the quality of wallboard.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figure 3, described parting bead 2Side be provided with projection 21, the shape of described projection 21 and size mate with groove 31. Like this, everyThe side of bar 2 is provided with projection 21, and the shape of described projection 21 and size are mated with groove 31, and polylith is softAfter ceramic tile 3 amalgamations, join mutually by the groove 31 arranging in the projection 21 on parting bead 2 and soft ceramic tile moduleClose embedding tight, make wallboard in process of production, can further prevent that concrete slurry from passing through soft ceramic tile 3 gapsPlace is oozed out, and spillage phenomenon and pollute soft ceramic tile 3 surfaces occurs, and has effectively ensured the clear of soft ceramic tile 3 surfacesClean, meanwhile, after wallboard uses, in the process of exposing to the sun and rain, the inner trickle TDS producing of body of wallCan not ooze out from gap location, the situation that can effectively reduce metope whiting occurs.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figure 4, described soft ceramic tileAt least one edge, side of 3 is provided with fin 35. Like this, at least one edge, side of soft ceramic tile 3Be provided with fin 35, described soft ceramic tile module application is to after on wallboard, described fin 35 and R.C. wall boardChimeric mutually, make soft ceramic tile module firmly build-in in surfaces of wall, can effectively prevent that soft ceramic tile 3 from making for a long timeWith the hollowing phenomenon appearance of bubbling in process, fully ensure the quality of wallboard.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figure 2, described soft ceramic tile3 bottom surface is at least provided with an anchoring pin 32 or raised line. Like this, at least arrange in the bottom surface of soft ceramic tile 3There are an anchoring pin 32 or raised line, when described soft ceramic tile module application is to after on wallboard, anchoring pin 32 or protrudingBar anchors in R.C. wall board, make soft ceramic tile module firmly build-in in surfaces of wall, can effectively prevent soft ceramic tileThe 3 hollowing phenomenons of bubbling in long-term use procedure occur, have fully ensured the quality of wallboard.
On the basis of above-described embodiment, in another embodiment of the present invention, the bottom surface of described soft ceramic tile 3 is thickExasperate or corrugated surface. Like this, in the time that the bottom surface of soft ceramic tile 3 is matsurface or corrugated surface, when described soft ceramic tileModule application is to after on wallboard, and matsurface or corrugated surface and R.C. wall board are combined closely, and make soft ceramic tile moduleFirmly build-in is in surfaces of wall, can effectively prevent that the soft ceramic tile 3 hollowing phenomenon of bubbling in long-term use procedure from going outNow, fully ensured the quality of wallboard.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figure 5, described soft ceramic tile3 at least comprise two straton ceramic tile layers, and described sub-ceramic tile layer at least comprises surface decoration layer 33 and isolation insulation layer34. Like this, when soft ceramic tile 3 at least comprises two straton ceramic tile layers, described sub-ceramic tile layer at least comprises surface dressWhen decorations layer 33 and isolation insulation layer 34, the thermal and insulating performance of described wallboard is greatly improved, specialBeing applicable to doing Side fascia uses.
On the basis of above-described embodiment, in another embodiment of the present invention, the material of described parting bead 2 be foam,Rubber or plastics. Like this, the material variation of parting bead 2, is conducive to come for the wall of different performance needsChoose the parting bead 2 of different performance, can fully meet the needs that use, meanwhile, adopt foam, rubber or mouldMaterial, all has certain elasticity, the width of parting bead 2 can slightly can be wider than to the interval of two flexible ceramic tiles,Therefore, parting bead 2 can closely be stuck in the middle of two flexible ceramic tiles, further mortar leakage prevention when casting concrete.
On the basis of above-described embodiment, in another embodiment of the present invention, described soft ceramic tile 3 and/or parting bead 2Surface be provided with antiseepage film. Like this, be provided with after antiseepage film on the surface of soft ceramic tile 3 and/or parting bead 2, enter oneStep has improved the water resistance of wallboard.
On the basis of above-described embodiment, in another embodiment of the present invention, the basic unit of described adhesive plaster can compriseGrid cloth or PET or PVC film. Like this, the basic unit of adhesive plaster can comprise grid cloth or PET or PVC film,After wallboard application is all completed to subsequent handling on building, by adhesive plaster remove can obtain cleaning outsideMetope, has effectively protected metope soft ceramic tile decorative cover not to be subject to the pollution in work progress. Wherein, grid clothOr PET or PVC film, be all current material, can directly purchase from the market. PET is for gathering benzene twoFormic acid second diester, has good physical and mechanical properties, creep resistance, fatigue durability, rub resistance, chiVery little stability is all fine. PVC film, Main Ingredients and Appearance is polyvinyl chloride, adds in addition other one-tenth to assign to strengthen itHeat resistance, toughness, ductility etc.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figure 6, described adhesive plaster 1Can be cloth-one-side sheet or cloth insertion sheet, on the glue face of described adhesive plaster, be provided with micro-suede layer, on described micro-suede layerBe provided with some microvillus 11. Like this, on the glue face of described adhesive plaster, be provided with micro-suede layer, on described micro-suede layerWhile being provided with some microvillus 11, the glue on adhesive plaster can be combined closely with micro-suede layer, to ensure glue and adhesive plasterBetween bonding force be greater than the bonding force between 3 of soft ceramic tiles, make wallboard application to follow-up on buildingAfter operation all completes, adhesive plaster is removed and can be obtained clean wall face, glue can not residue in soft ceramic tile 3Surface, has effectively protected metope soft ceramic tile decorative cover not to be subject to the pollution in work progress.
On the basis of above-described embodiment, in another embodiment of the present invention, provide a kind of production of prefabricated componentMethod, it is soft that the production method that is at least simultaneously provided with the above-mentioned soft ceramic tile module of employing of described prefabricated component is producedCeramic tile module, wherein, after described step 3, further comprising the steps of:
Step 4: at the periphery of soft ceramic tile module, limit mould is set, some limits mould is arranged on to described porcelain tendre stock mouldThe periphery of piece, makes soft ceramic tile module form the sealed cavity of upper opening together with Bian Mo;
Step 5: toward casting concrete in soft ceramic tile module, form concrete layer 4;
Step 6: maintenance, removes limit mould, departs from platform film.
Like this, adopt above-mentioned steps, can obtain a kind of prefabricated component of pre-buried soft ceramic tile decoration panel, as Fig. 7Shown in, being specially adapted to the making of prefabricated panel, this prefabricated panel surface has the adhesive plaster that can remove, withTraditional prefabricated panel is compared, and the decoration process such as no longer need to do tiling or whitewash has been saved a large amount of peopleWork cost, particularly, by by bonding the soft ceramic tile of monolithic 3 integral face that is linked to be, can significantly reduce body of wallThe cost of labor of incrustation, and, described soft ceramic tile module in the process being applied on prefabricated panel,Parting bead 2 can prevent that walls concrete parting bead 2 from can prevent from oozing and starching dirt in walls concrete layer 4 casting processDye soft ceramic tile decorative cover; Prefabricated panel is stacked, is transported and install and use in process in storage, and adhesive plaster is to porcelain tendreBrick decorative cover has played protective effect, can prevent that it from scratching damage; Prefabricated panel is installed after application, to be decoratedAfter lamp working procedure to be decorated completes, then adhesive plaster is removed, surface of wall can be kept totally, can be byConstruction pollution soft ceramic tile 3 surfaces, because the gap location between soft ceramic tile 3 is provided with parting bead 2, make meanwhileWallboard application to building after, thereby parting bead 2 can prevent rainwater infiltrate wallboard inner cause the accumulation of salt in the surface soil and thenPollute the ostentatious situation of soft ceramic tile 3 and occur, the decorative cover of soft ceramic tile 3 has been played to good protection and doneWith.
On the basis of above-described embodiment, in another embodiment of the present invention, after described step 6, also bagDraw together step 7: remove adhesive plaster 1 and parting bead 2, adhesive plaster 1 is torn from prefabricated component, described parting bead 2 is in company with glueCloth 1 is torn together. Like this, by removing adhesive plaster 1 and parting bead 2, adhesive plaster 1 is torn from prefabricated component,After described parting bead 2 is torn together in company with adhesive plaster, can obtain a kind of pre-buried soft ceramic tile decoration panel wallboard orPrefabricated component, this wallboard or prefabricated component compared with traditional prefabricated panel, no longer need to do tiling orThe decoration process such as whitewash, saved a large amount of construction costs, particularly by by bonding the soft ceramic tile of monolithic 3 companyBecome integral face, can significantly reduce the cost of labor of wall body surface decorative.
On the basis of above-described embodiment, in another embodiment of the present invention, described step 5 also comprises, pastSoft ceramic tile module upper is built the concrete while, adopts the top layer of vibrating head vibrated concrete. Like this, existBuild the concrete while toward soft ceramic tile module upper, while adopting the top layer of vibrating head vibrated concrete, can be byThe slurry vibratory compaction of concrete and soft ceramic tile module junction, the porosity of reduction in can concrete, and thenThereby reduce, rainwater infiltration wallboard is inner to be caused the accumulation of salt in the surface soil and then pollutes the ostentatious situation appearance of soft ceramic tile.
On the basis of above-described embodiment, in another embodiment of the present invention, described concrete is that very-high performance is mixedSolidifying soil. Ultra-high performance concrete, is called for short UHPC (Ultra-HighPerformanceConcrete), also referred to asRPC, adopts ultra-high performance concrete, and described prefabricated component has durability and the superelevation of superelevationMechanical property, thereby improved the performance of prefabricated component. In addition, because soft ceramic tile has the spy that water absorption rate is higherPoint, ultra-high performance concrete density is high, can reduce the high accumulation of salt in the surface soil problem of bringing of soft ceramic tile water absorption rate.
On the basis of above-described embodiment, in another embodiment of the present invention, in described concrete, be added with oneOr the pigment of two or more colors. Like this, in concrete, be added with the pigment of one or more colors,After parting bead 2 tears, between soft ceramic tile, can present different colours and cut off, strengthen visual angle third dimension and stereovision.
On the basis of above-described embodiment, in another embodiment of the present invention, soft ceramic tile module and concrete itBetween be also coated with interfacial agents. Like this, between soft ceramic tile module and concrete, be also coated with interfacial agents, canIncrease soft ceramic tile and concrete adhesion, and suppress the problem of the soft ceramic tile accumulation of salt in the surface soil.
On the basis of above-described embodiment, in another embodiment of the present invention, after described step 5, stepBefore 6, also comprise the step that interpolation heat-insulation layer and secondary are built, above described concrete layer 4, layHeat-insulation layer, then on heat-insulation layer casting concrete, between the concrete layer 4 of upper and lower part and heat-insulation layer, pass throughConnector connects. Like this, can form the prefabricated component of sandwich structure, improved the insulation of prefabricated component, everyHot property.
The above is only the preferred embodiment of the present invention, it should be pointed out that common for the artTechnical staff, under the premise without departing from the principles of the invention, can also make some improvements and modifications,These improvements and modifications also should be considered as protection scope of the present invention.
Claims (10)
1. a production method for soft ceramic tile module, is characterized in that: comprise the following steps:
Step 1: the adhesive plaster that at least comprises a glue face is layed on platform mould to a glue face of described adhesive plasterUpward;
Step 2: parting bead is arranged on the glue face of adhesive plaster, between described parting bead by preset shape and/or positionForm some spaces of mating with soft ceramic tile shape and size;
Step 3: the soft ceramic tile back side is positioned in described space upward.
2. the production method of soft ceramic tile module according to claim 1, is characterized in that, described parting beadThickness be the 1-30% of soft ceramic tile thickness, the width of parting bead is the 1-15% of soft ceramic tile width.
3. the production method of soft ceramic tile module according to claim 2, is characterized in that, described porcelain tendreAt least one side of brick is provided with groove.
4. the production method of soft ceramic tile module according to claim 3, is characterized in that, described parting beadSide be provided with projection, the shape of described projection and size mate with groove.
5. the production method of soft ceramic tile module according to claim 1, is characterized in that, described porcelain tendreAt least one edge, side of brick is provided with fin.
6. the production method of soft ceramic tile module according to claim 1, is characterized in that, described porcelain tendreThe bottom surface of brick is at least provided with an anchoring pin or raised line.
7. the production method of soft ceramic tile module according to claim 1, is characterized in that, described porcelain tendreThe bottom surface of brick is matsurface or corrugated surface.
8. the production method of soft ceramic tile module according to claim 1, is characterized in that, described porcelain tendreBrick at least comprises two straton ceramic tile layers, and described sub-ceramic tile layer at least comprises surface decoration layer and isolation insulation layer.
9. according to the production method of the soft ceramic tile module described in any one in claim 1 to 8, its feature existsIn, the material of described parting bead is PE foam, rubber or plastics; Or, described soft ceramic tile and/or parting beadSurface is provided with antiseepage film; Or the basic unit of described adhesive plaster comprises grid cloth; Or described adhesive plaster is one sideAdhesive plaster or cloth insertion sheet, be provided with micro-suede layer on the glue face of described adhesive plaster, be provided with some on described micro-suede layerMicrovillus.
10. a production method for prefabricated component, at least one side of described prefabricated component is provided with employing claimThe soft ceramic tile module that in 1 to 9, described in any one, the production method of soft ceramic tile module is produced, is characterized in that:After described step 3, further comprising the steps of:
Step 4: at the periphery of soft ceramic tile module, limit mould is set, some limits mould is arranged on to described porcelain tendre stock mouldThe periphery of piece, makes soft ceramic tile module form the sealed cavity of upper opening together with Bian Mo;
Step 5: toward casting concrete in soft ceramic tile module, form concrete layer;
Step 6: maintenance, removes limit mould, departs from platform film;
Or, after described step 6, also comprise step 7: remove adhesive plaster and parting bead, by adhesive plaster from advanceOn product, tear, described parting bead is torn together in company with adhesive plaster; Or described concrete is very-high performance coagulationSoil; Or, in described concrete, be added with the pigment of one or more colors; Or, at soft ceramic tileBetween module and concrete, be also coated with interfacial agents; Or, after described step 5, before step 6,Also comprise the step that interpolation heat-insulation layer and secondary are built, above described concrete layer, lay heat-insulation layer, thenCasting concrete on heat-insulation layer, is connected by connector between the concrete layer of upper and lower part and heat-insulation layer.
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| CN201610104313.0A CN105604283A (en) | 2016-02-25 | 2016-02-25 | Production method for flexible tile module and prefabricated members |
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Cited By (1)
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| CN106836821A (en) * | 2016-12-13 | 2017-06-13 | 哈尔滨工业大学深圳研究生院 | Autoclave aerated concrete building block adhesive tape masonry method |
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