CN105604285A - Production method for flexible tile module and prefabricated members - Google Patents
Production method for flexible tile module and prefabricated members Download PDFInfo
- Publication number
- CN105604285A CN105604285A CN201610104526.3A CN201610104526A CN105604285A CN 105604285 A CN105604285 A CN 105604285A CN 201610104526 A CN201610104526 A CN 201610104526A CN 105604285 A CN105604285 A CN 105604285A
- Authority
- CN
- China
- Prior art keywords
- ceramic tile
- soft ceramic
- production method
- tile module
- adhesive plaster
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0862—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of a number of elements which are identical or not, e.g. carried by a common web, support plate or grid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/30—Producing shaped prefabricated articles from the material by applying the material on to a core or other moulding surface to form a layer thereon
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/041—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres composed of a number of smaller elements, e.g. bricks, also combined with a slab of hardenable material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/288—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/46—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose specially adapted for making walls
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2002/005—Appearance of panels
- E04C2002/007—Panels with the appearance of a brick wall
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
- E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Finishing Walls (AREA)
Abstract
The invention provides a production method for a flexible tile module. The production method comprises the following steps that firstly, adhesive tape at least comprising an adhesive face is laid on a bench formwork, and one adhesive face of the adhesive tape faces upwards; secondly, flexible tiles are placed onto the adhesive face of the adhesive tape according to a preset shape and/or positions, wherein the back faces of the flexible tiles face upwards; thirdly, joint mixture is injected into gaps between the adjacent flexible tiles. In this way, when the production method for the flexible tile module is applied to a wall plate, due to the fact that the joint mixture is injected into the gaps between the adjacent flexible tiles, the joint mixture can prevent decorative faces of the flexible tiles from being contaminated by grout leaking in the wall concrete layer pouring process; in addition, in the storing, stacking, transporting, installing and using processes of the wall plate, the adhesive tape plays a role in protecting the decorative faces of the flexible tiles, and the decorative faces of the flexible tiles can be prevented from being scratched and damaged.
Description
Technical field
The present invention relates to construction engineering technical field, particularly the production of a kind of soft ceramic tile module and prefabricated componentMethod.
Background technology
Architectural, wall face uses ceramic tile to be used widely as ornament materials, the biography of paving ceramic tileSystem mode is to utilize bonding mortar to be pasted on external wall by artificial mode, and this method has multiple fraudsEnd, on the one hand, traditional ceramic tile is adhered to mortar and metope and mortar and two adhesive linkages of ceramic tile on exterior wall,Because traditional ceramic tile is heavier, whichever bonding plane is destroyed, and all can cause that ceramic tile comes off; Next, byBe bonding by manual type in ceramic tile, must cause paving error because workman's qualification is different, fallLow overall appearance degree.
Building industrialization can be down to the unfavorable factor in traditional architecture construction minimum, and tile laying is also like this.In building industrialization, traditional ceramic tile no longer uses above-mentioned technique, and adopts back-hand craft to carry out paving. InstituteMeaning back-hand craft, be will paving the reverse lay of ceramic tile in concrete mold, then directly water in the aboveBuild concrete, the moulding of vibrating. In this back-hand craft, the fixing and arrangement mode of ceramic tile is normally by layingTemplate in concrete mold determines, is disposable plastic template or elasticity and use at present modalAnti-supporting member, it has improved the paving efficiency of traditional ceramic tile.
Flexible ceramic tile is also soft ceramic tile, and what be different from traditional ceramic tile is exactly its quality, and flexible ceramic tile quality is softSoft, feel picture ox-hide, decorative pattern is outstanding, and third dimension is strong, and lightweight, very thin thickness adopts existing oneInferior property plastic formwork or the anti-supporting member of elasticity carry out back-hand craft paving, easily occur spillage.
Therefore, providing a kind of and can reduce the soft ceramic tile module of spillage phenomenon and the production method of prefabricated component, is thisThose skilled in the art are badly in need of the technical problem solving.
Summary of the invention
The technical problem to be solved in the present invention is: the production method of a kind of soft ceramic tile module and prefabricated component is provided,It can reduce spillage phenomenon.
Solution of the present invention is achieved in that a kind of production method of soft ceramic tile module, comprises followingStep:
Step 1: the adhesive plaster that at least comprises a glue face is layed on platform mould to a glue face of described adhesive plasterUpward;
Step 2: the soft ceramic tile back side is positioned over upward on the glue face of adhesive plaster by preset shape and/or position;
Step 3: the gap location at adjacent soft ceramic tile sets gap filler.
Like this, adopt above-mentioned steps, soft ceramic tile can be laid in advance and adhered on adhesive plaster, meanwhile, because of adjacentBetween soft ceramic tile, be provided with gap filler, gap filler fills up adjacent soft ceramic tile space, makes soft ceramic tile module with mixedSolidifying native combination interface forms relatively complete plane, particularly by bonding the soft ceramic tile of the monolithic integral face that is linked to be,Can significantly reduce the cost of labor of wall body surface decorative, and described soft ceramic tile module is being applied in advanceIn process on wallboard processed, gap filler can prevent that in walls concrete layer casting process, oozing slurry pollutes soft ceramic tileDecorative cover; In addition, prefabricated panel is stacked, is transported and install and use in process in storage, and adhesive plaster is to soft ceramic tileDecorative cover has played protective effect, can prevent that it from scratching damage; Prefabricated panel is installed after application, to be decorated executingAfter work operation completes, then adhesive plaster is removed, surface of wall can be kept totally, can be not soft by construction pollutionCeramic tile surface, meanwhile, because the gap location between soft ceramic tile is provided with gap filler, makes wallboard application to buildingAfter on thing, thereby gap filler can prevent that rainwater from infiltrating the inner accumulation of salt in the surface soil and then the pollution soft ceramic tile of causing of wallboard and decoratingThe situation on surface occurs, the decorative cover of soft ceramic tile has been played to good protective effect.
Another technical scheme of the present invention is on above-mentioned basis, and the thickness of described gap filler is soft ceramic tileThe 1-90% of thickness, the width of gap filler is the 1-15% of soft ceramic tile width. Like this, when the thickness of gap fillerDuring for the 1-30% of soft ceramic tile thickness, gap filler embeds in the gap between soft ceramic tile, be attached on adhesive plaster,So, form groove at soft ceramic tile and the walls concrete place of combining, in soft ceramic tile module application to wallboardTime, R.C. wall board pours in this groove, can be by firmly build-in of soft ceramic tile, and make it be difficult for producing arch camber hollowingSituation occur.
Another technical scheme of the present invention is on above-mentioned basis, at least one side of described soft ceramic tileBe provided with groove. Like this, be provided with groove at least one side of soft ceramic tile, when described soft ceramic tile moduleAfter being applied on wallboard, walls concrete fills up groove, make soft ceramic tile module firmly build-in in surfaces of wall,Can effectively prevent that the soft ceramic tile hollowing phenomenon of bubbling from occurring, fully ensured the matter of wallboard in long-term use procedureAmount.
Another technical scheme of the present invention is that, on above-mentioned basis, the side of described gap filler is provided with protrudingPiece, the shape of described projection and size are mated with groove. Like this, be provided with projection in the side of gap filler,The shape of described projection and size are mated with groove, after the amalgamation of polylith soft ceramic tile, by the projection on gap fillerTight with the groove arranging in the soft ceramic tile module embedding of working in coordination, make wallboard in process of production, can be furtherPrevent that concrete slurry from oozing out by soft ceramic tile gap location, spillage phenomenon and pollute soft ceramic tile surface occurs, haveEnsure to effect the clean of soft ceramic tile surface, meanwhile, after wallboard uses, in the process of exposing to the sun and rain,The inner trickle TDS producing of body of wall can not ooze out from gap location, and the situation that can effectively reduce metope whiting goes outExisting.
Another technical scheme of the present invention is on above-mentioned basis, the described soft ceramic tile back side and/or side sprayScribble interfacial agents. Like this, can increase soft ceramic tile and concrete adhesion, and suppress the soft ceramic tile accumulation of salt in the surface soilProblem.
Another technical scheme of the present invention is on above-mentioned basis, at least one side of described soft ceramic tileEdge is provided with fin. Like this, be provided with fin, described porcelain tendre at least one edge, side of soft ceramic tileAfter stock mould piece is applied on wallboard, described fin and R.C. wall board are chimeric mutually, make soft ceramic tile module firmlyBuild-in is in surfaces of wall, can effectively prevent that the soft ceramic tile hollowing phenomenon of bubbling in long-term use procedure from occurring, fillsDivide the quality that has ensured wallboard.
Another technical scheme of the present invention is that, on above-mentioned basis, the bottom surface of described soft ceramic tile at least arrangesThere are an anchoring pin or raised line. Like this, be at least provided with an anchoring pin or raised line in the bottom surface of soft ceramic tile,When described soft ceramic tile module application is to after on wallboard, anchoring pin or raised line anchor in R.C. wall board, make porcelain tendreStock mould piece firmly build-in, in surfaces of wall, can effectively prevent that soft ceramic tile from bubbling hollowing now in long-term use procedureResemble appearance, fully ensured the quality of wallboard.
Another technical scheme of the present invention is on above-mentioned basis, and the bottom surface of described soft ceramic tile is matsurfaceOr corrugated surface. Like this, in the time that the bottom surface of soft ceramic tile is matsurface or corrugated surface, when described soft ceramic tile module shouldAfter using on wallboard, matsurface or corrugated surface and R.C. wall board are combined closely, and make the firmly embedding of soft ceramic tile moduleBe fixed in surfaces of wall, can effectively prevent that the soft ceramic tile hollowing phenomenon of bubbling from occurring in long-term use procedure, fullyEnsure the quality of wallboard.
Another technical scheme of the present invention is that, on above-mentioned basis, described soft ceramic tile at least comprises two stratonsCeramic tile layer, described sub-ceramic tile layer at least comprises surface decoration layer and isolation insulation layer. Like this, when soft ceramic tile extremelyComprise less two straton ceramic tile layers, when described sub-ceramic tile layer at least comprises surface decoration layer and isolation insulation layer, instituteThe thermal and insulating performance of stating wallboard is greatly improved, and is particularly suitable for doing Side fascia and uses.
Another technical scheme of the present invention is on above-mentioned basis, and the material of described gap filler is PU bubbleCotton, polyvinyl chloride or EVA resin. Like this, the material variation of gap filler, is conducive to for different performanceThe wall needing is chosen the gap filler of different performance, can fully meet the needs that use. Meanwhile, adopt PUFoam, polyvinyl chloride or EVA resin, all have certain elasticity, can be slightly wide by the width of gap fillerIn the interval of two flexible ceramic tiles, therefore, gap filler can closely be stuck in the middle of two flexible ceramic tiles, builds mixedFurther mortar leakage prevention when solidifying soil.
Another technical scheme of the present invention is that, on above-mentioned basis, the surface of described soft ceramic tile is provided with antiseepageFilm. Like this, be provided with after antiseepage film on the surface of soft ceramic tile, further improved the water resistance of wallboard.
Another technical scheme of the present invention is that, on above-mentioned basis, the basic unit of described adhesive plaster comprises grid clothOr PET or PVC film. Like this, the basic unit of adhesive plaster comprises grid cloth or PET or PVC film, makes wallboardBe applied on building after subsequent handling all completes, adhesive plaster is removed and can be obtained clean wall face, haveEffect protection metope soft ceramic tile decorative cover be not subject to the pollution in work progress.
Another technical scheme of the present invention is on above-mentioned basis, and described adhesive plaster is cloth-one-side sheet, described inOn the glue face of adhesive plaster, be provided with micro-suede layer, on described micro-suede layer, be provided with some microvillus; Or, described glueCloth is cloth insertion sheet, two glue face adhesion strength differences of described cloth insertion sheet, at least one of described adhesive plasterOn glue face, be provided with micro-suede layer, on described micro-suede layer, be provided with some microvillus. Like this, the glue of described adhesive plasterOn face, be provided with micro-suede layer, while being provided with some microvillus on described micro-suede layer, the glue on adhesive plaster can be with micro-Suede layer is combined closely, to ensure that the bonding force between glue and adhesive plaster is greater than the bonding force between soft ceramic tile face,After wallboard application is all completed to subsequent handling on building, by adhesive plaster remove can obtain cleaning outsideMetope, glue can not residue in soft ceramic tile surface, has effectively protected metope soft ceramic tile decorative cover not constructedPollution in journey. In addition, can also as required, the viscosity of two glue faces of cloth insertion sheet be arranged to difference,Glue face low viscosity can be sticked on formwork erection, the one side that viscosity is high is pasted soft ceramic tile, can facilitate like thisGround is taken off ceramic tile panel layer from formwork erection, while preventing soft ceramic tile moulding/demoulding, cloth insertion sheet is de-from soft ceramic tileFrom.
Another technical scheme of the present invention is, on above-mentioned basis, to provide a kind of producer of prefabricated componentMethod, at least one side of described prefabricated component is provided with the porcelain tendre that adopts the production method of above-mentioned soft ceramic tile module to produceStock mould piece, wherein, after described step 3, further comprising the steps of:
Step 4: at the periphery of soft ceramic tile module, limit mould is set, some limits mould is arranged on to described porcelain tendre stock mouldThe periphery of piece, makes soft ceramic tile module form the sealed cavity of upper opening together with Bian Mo;
Step 5: toward casting concrete in soft ceramic tile module, form concrete layer;
Step 6: maintenance, removes limit mould, departs from platform film.
Like this, adopt above-mentioned steps, can obtain a kind of wallboard or prefabricated component of pre-buried soft ceramic tile decoration panel,This wallboard or preform surfaces be with the adhesive plaster that can remove, and compared with traditional prefabricated panel, no longer needsThe decoration process such as make tiling or whitewash, has saved a large amount of costs of labor, particularly by by monolithicThe bonding integral face that is linked to be of soft ceramic tile, can significantly reduce the cost of labor of wall body surface decorative, and, instituteState soft ceramic tile module in the process being applied on prefabricated panel or prefabricated component, gap filler can prevent body of wallIn concrete layer casting process, ooze slurry and pollute soft ceramic tile decorative cover; Prefabricated panel is storing stacking, transport and peaceIn dress use procedure, adhesive plaster has played protective effect to soft ceramic tile decorative cover, can prevent that it from scratching damage; In advanceWallboard processed is installed after application, after lamp to be decorated working procedure to be decorated completes, then adhesive plaster is removed, and makes wallSurface can keep totally, can be by construction pollution soft ceramic tile surface, meanwhile, because of the gap between soft ceramic tilePlace be provided with gap filler, make wallboard application to building after, gap filler can prevent rainwater infiltrate wallboardThereby the inner accumulation of salt in the surface soil and then the ostentatious situation of pollution soft ceramic tile of causing occurs, the decorative cover of soft ceramic tile is risenArrive good protective effect.
Another technical scheme of the present invention is, on above-mentioned basis, after described step 6, also to compriseStep 7: remove adhesive plaster, adhesive plaster is torn from prefabricated component. Like this, by remove adhesive plaster, by adhesive plaster fromOn prefabricated component, tear, can obtain a kind of wallboard or prefabricated component of pre-buried soft ceramic tile decoration panel, this wallboardOr prefabricated component is compared with traditional prefabricated panel, the decoration process such as no longer need to make tiling or whitewash,Save a large amount of construction costs, particularly by by bonding the soft ceramic tile of the monolithic integral face that is linked to be, can be significantlyDegree reduces the cost of labor of wall body surface decorative.
Another technical scheme of the present invention is on above-mentioned basis, and described step 5 also comprises, toward softCeramic tile module upper is built the concrete while, adopts the top layer of vibrating head vibrated concrete. Like this, pastSoft ceramic tile module upper is built the concrete while, while adopting the top layer of vibrating head vibrated concrete, and can be by mixedThe slurry vibratory compaction of solidifying soil and soft ceramic tile module junction, the porosity of reduction in can concrete, and then subtractThereby water short of rain infiltrates, wallboard is inner to be caused the accumulation of salt in the surface soil and then pollutes the ostentatious situation appearance of soft ceramic tile.
Another technical scheme of the present invention is on above-mentioned basis, and described concrete is very-high performance coagulationSoil. Ultra-high performance concrete, is called for short UHPC (Ultra-HighPerformanceConcrete), also referred to as workProperty powder concrete, adopt ultra-high performance concrete, described prefabricated component to there is the durability of superelevation and superelevationMechanical property, thus the performance of prefabricated component improved. In addition, because soft ceramic tile has water absorption rate higher,Ultra-high performance concrete density is high, can reduce the high accumulation of salt in the surface soil problem of bringing of soft ceramic tile water absorption rate.
Another technical scheme of the present invention is on above-mentioned basis, in described concrete, be added with one orThe pigment of two or more colors. Like this, in concrete, be added with the pigment of one or more colors,After adhesive plaster tears, between soft ceramic tile, can present different colours and cut off, strengthen visual angle third dimension and stereovision.
Another technical scheme of the present invention is on above-mentioned basis, between soft ceramic tile module and concreteAlso be coated with interfacial agents. Like this, between soft ceramic tile module and concrete, be also coated with interfacial agents, Ke YizengAdd soft ceramic tile and concrete adhesion, and suppress the problem of the soft ceramic tile accumulation of salt in the surface soil.
Another technical scheme of the present invention is on above-mentioned basis, after described step 5, and step 6Before, also comprise the step that interpolation heat-insulation layer and secondary are built, above described concrete layer, lay insulationLayer, then on heat-insulation layer casting concrete, between the concrete layer of upper and lower part and heat-insulation layer, pass through connectorConnect. Like this, can form the prefabricated component of sandwich structure, improve insulation, the heat-proof quality of prefabricated component.
Brief description of the drawings
The accompanying drawing that forms a part of the present invention is used to provide a further understanding of the present invention, of the present invention showingMeaning property embodiment and explanation thereof are used for explaining the present invention, do not form inappropriate limitation of the present invention.
Fig. 1 is the soft ceramic tile that the production method of the related soft ceramic tile module of a kind of embodiment of this technology is producedThe structural representation of module;
Fig. 2 is the structural representation of a kind of embodiment of the soft ceramic tile in soft ceramic tile module shown in Fig. 1;
Fig. 3 is the schematic partial cross-sectional view of soft ceramic tile module shown in Fig. 1;
Fig. 4 is the structural representation of the another kind of embodiment of the soft ceramic tile in soft ceramic tile module shown in Fig. 1;
Fig. 5 is the cutaway view of another embodiment of the soft ceramic tile in soft ceramic tile module shown in Fig. 1;
Fig. 6 is the structural representation of a kind of embodiment of the adhesive plaster in soft ceramic tile module shown in Fig. 1;
Fig. 7 is the application drawing of soft ceramic tile module shown in Fig. 1.
In figure:
1 adhesive plaster 2 gap filler 3 soft ceramic tile 4 concrete layers
5 mould 11 microvillus 21 projection 31 grooves
32 anchoring pin 33 surface decoration layer 34 isolation insulation layer 35 fins
Detailed description of the invention
Describe the present invention below in conjunction with accompanying drawing, the description of this part is only exemplary and explanatory,Should there is not any restriction to protection scope of the present invention. In addition, those skilled in the art are according to hereinThe description of part, can carry out respective combination to the feature in embodiment in presents and in different embodiment.
The embodiment of the present invention is as follows, and a kind of production method of soft ceramic tile module, comprises the following steps:
Step 1: the adhesive plaster 1 that at least comprises a glue face is layed on platform mould 5 to one of described adhesive plaster 1Individual glue faces up;
Step 2: soft ceramic tile 3 back sides are positioned over upward on the glue face of adhesive plaster 1 by preset shape and/or position;
Step 3: set gap filler 2 at the gap location of adjacent soft ceramic tile.
As shown in Figures 1 to 6, the soft ceramic tile module for adopting the production method of described soft ceramic tile module to produce.Like this, adopt above-mentioned steps, soft ceramic tile 3 can be laid and adhered on adhesive plaster 1 in advance, meanwhile, because of adjacentBetween soft ceramic tile 3, be provided with gap filler 2, gap filler 2 fills up adjacent soft ceramic tile 3 space, makes soft ceramic tileModule forms relative complete plane with concrete combination interface, is particularly linked to be bonding the soft ceramic tile of monolithicIntegral face, can significantly reduce the cost of labor of wall body surface decorative, and described soft ceramic tile module existsBe applied in the process on prefabricated panel, gap filler can prevent from oozing and starching dirt in walls concrete layer casting processDye soft ceramic tile decorative cover; In addition, prefabricated panel is stacked, is transported and install and use in process, adhesive plaster in storageSoft ceramic tile decorative cover is played to protective effect, can prevent that it from scratching damage; Prefabricated panel is installed after application,After working procedure to be decorated completes, then adhesive plaster is removed, make surface of wall can keep totally, can not being executedWork is polluted soft ceramic tile surface, meanwhile, because the gap location between soft ceramic tile is provided with gap filler, wallboard is answeredAfter using on building, thereby gap filler can prevent that rainwater from infiltrating wallboard inside and causing the accumulation of salt in the surface soil and then pollute softThe ostentatious situation of ceramic tile occurs, the decorative cover of soft ceramic tile has been played to good protective effect.
On the basis of above-described embodiment, in another embodiment of the present invention, the thickness of described gap filler 2 is passableFor the 1-90% of soft ceramic tile 3 thickness, the width of gap filler 2 can be the 1-15% of soft ceramic tile 3 width. ThisSample, when the thickness of gap filler 2 is the 1-30% of soft ceramic tile 3 thickness, the width of gap filler 2 is soft ceramic tile 3When the 1-15% of width, gap filler 2 embeds in the gap between soft ceramic tile 3, be attached on adhesive plaster 1, asThis, form groove 31 at soft ceramic tile 3 with the walls concrete place of combining, and arrives wallboard in soft ceramic tile module applicationWhen upper, R.C. wall board pours in this groove 31, can be by firmly build-in of soft ceramic tile 3, and make it be difficult for producingThe situation of arch hollowing occurs.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figures 1 to 5, described inAt least one side of soft ceramic tile 3 can be provided with groove 31. Like this, at least one side of soft ceramic tile 3Face is provided with groove 31, and when described soft ceramic tile module application is to after on wallboard, walls concrete fills up groove 31,Make soft ceramic tile module firmly build-in in surfaces of wall, can effectively prevent that soft ceramic tile 3 from rising in long-term use procedureBubble hollowing phenomenon occurs, has fully ensured the quality of wallboard.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figure 3, described gap filler2 side is provided with projection 21, and the shape of described projection 21 and size are mated with groove 31. Like this, existThe side of gap filler 2 is provided with projection 21, and the shape of described projection 21 and size are mated with groove 31, manyAfter 3 amalgamations of piece soft ceramic tile, by the groove 31 arranging in the projection 21 on gap filler 2 and soft ceramic tile moduleThe embedding of working in coordination is tight, makes wallboard in process of production, can further prevent that concrete slurry from passing through soft ceramic tile3 gap locations ooze out, and spillage phenomenon and pollute soft ceramic tile 3 surfaces occurs, and have effectively ensured that soft ceramic tile 3 showsCleaning of face, meanwhile, after wallboard uses, in the process of exposing to the sun and rain, inner produce trickle of body of wallTDS can not ooze out from gap location, and the situation that can effectively reduce metope whiting occurs.
On the basis of above-described embodiment, in another embodiment of the present invention, the back side of described soft ceramic tile 3 and/Or side is coated with interfacial agents. Like this, can increase porcelain tendre and concrete adhesion, and suppress porcelain tendreThe problem of the accumulation of salt in the surface soil.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figure 4, described soft ceramic tileAt least one edge, side of 3 is provided with fin 35. Like this, at least one edge, side of soft ceramic tile 3Be provided with fin 35, described soft ceramic tile module application is to after on wallboard, described fin 35 and R.C. wall boardChimeric mutually, make soft ceramic tile module firmly build-in in surfaces of wall, can effectively prevent that soft ceramic tile 3 from making for a long timeWith the hollowing phenomenon appearance of bubbling in process, fully ensure the quality of wallboard.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figure 2, described soft ceramic tile3 bottom surface is at least provided with an anchoring pin 32 or raised line. Like this, at least arrange in the bottom surface of soft ceramic tile 3There are an anchoring pin 32 or raised line, when described soft ceramic tile module application is to after on wallboard, anchoring pin 32 or protrudingBar anchors in R.C. wall board, make soft ceramic tile module firmly build-in in surfaces of wall, can effectively prevent soft ceramic tileThe 3 hollowing phenomenons of bubbling in long-term use procedure occur, have fully ensured the quality of wallboard.
On the basis of above-described embodiment, in another embodiment of the present invention, the bottom surface of described soft ceramic tile 3 is thickExasperate or corrugated surface. Like this, in the time that the bottom surface of soft ceramic tile 3 is matsurface or corrugated surface, when described soft ceramic tileModule application is to after on wallboard, and matsurface or corrugated surface and R.C. wall board are combined closely, and make soft ceramic tile moduleFirmly build-in is in surfaces of wall, can effectively prevent that the soft ceramic tile 3 hollowing phenomenon of bubbling in long-term use procedure from going outNow, fully ensured the quality of wallboard.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figure 5, described soft ceramic tile3 at least comprise two straton ceramic tile layers, and described sub-ceramic tile layer at least comprises surface decoration layer 33 and isolation insulation layer34. Like this, when soft ceramic tile 3 at least comprises two straton ceramic tile layers, described sub-ceramic tile layer at least comprises surface dressWhen decorations layer 33 and isolation insulation layer 34, the thermal and insulating performance of described wallboard is greatly improved, specialBeing applicable to doing Side fascia uses.
On the basis of above-described embodiment, in another embodiment of the present invention, the material of described gap filler 2 is PUFoam, polyvinyl chloride or EVA resin. Like this, the material variation of gap filler, is conducive to for the same sex notThe wall that can need is chosen the gap filler of different performance, can fully meet the needs that use. Meanwhile, adoptPU foam, polyvinyl chloride or EVA resin, all have certain elasticity, can by the width of gap fillerSlightly be wider than the interval of two flexible ceramic tiles, therefore, gap filler can closely be stuck in the middle of two flexible ceramic tiles, watersFurther mortar leakage prevention while building concrete. Wherein, PU foam, polyvinyl chloride or EVA resin are existingThere is material, can on market, directly purchase and obtain. EVA plastics, have good flexibility, as rubberElasticity, anti-aging and resistance to ozone intensity is good, nontoxicity.
On the basis of above-described embodiment, in another embodiment of the present invention, described soft ceramic tile 3 and/or gap filler2 surface is provided with antiseepage film. Like this, be provided with after antiseepage film on the surface of soft ceramic tile 3 and/or gap filler 2,Further improve the water resistance of wallboard.
On the basis of above-described embodiment, in another embodiment of the present invention, the basic unit of described adhesive plaster can compriseGrid cloth or PET or PVC film. Like this, the basic unit of adhesive plaster can comprise grid cloth or PET or PVC film,After wallboard application is all completed to subsequent handling on building, by adhesive plaster remove can obtain cleaning outsideMetope, has effectively protected metope soft ceramic tile decorative cover not to be subject to the pollution in work progress. Wherein, grid clothOr PET or PVC film, be all current material, can directly purchase from the market. PET is for gathering benzene twoFormic acid second diester, has good physical and mechanical properties, creep resistance, fatigue durability, rub resistance, chiVery little stability is all fine. PVC film, Main Ingredients and Appearance is polyvinyl chloride, adds in addition other one-tenth to assign to strengthen itHeat resistance, toughness, ductility etc.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figure 6, described adhesive plaster 1Can be cloth-one-side sheet or cloth insertion sheet, on the glue face of described adhesive plaster, be provided with micro-suede layer, on described micro-suede layerBe provided with some microvillus 11. Like this, on the glue face of described adhesive plaster, be provided with micro-suede layer, on described micro-suede layerWhile being provided with some microvillus 11, the glue on adhesive plaster can be combined closely with micro-suede layer, to ensure glue and adhesive plasterBetween bonding force be greater than the bonding force between 3 of soft ceramic tiles, make wallboard application to follow-up on buildingAfter operation all completes, adhesive plaster is removed and can be obtained clean wall face, glue can not residue in soft ceramic tile 3Surface, has effectively protected metope soft ceramic tile decorative cover not to be subject to the pollution in work progress. And, described glueCloth is cloth insertion sheet, two glue face adhesion strength differences of described cloth insertion sheet, at least one of described adhesive plasterOn glue face, be provided with micro-suede layer, on described micro-suede layer, be provided with some microvillus. Like this, by cloth insertion sheet twoThe viscosity of individual glue face is arranged to difference, glue face low viscosity can be sticked on formwork erection to the one side that viscosity is highPaste soft ceramic tile, can easily ceramic tile panel layer be taken off from formwork erection like this, prevent soft ceramic tile moulding/demouldingTime, cloth insertion sheet departs from from soft ceramic tile.
On the basis of above-described embodiment, in another embodiment of the present invention, provide a kind of production of prefabricated componentMethod, it is soft that the production method that is at least simultaneously provided with the above-mentioned soft ceramic tile module of employing of described prefabricated component is producedCeramic tile module, wherein, after described step 3, further comprising the steps of:
Step 4: at the periphery of soft ceramic tile module, limit mould is set, some limits mould is arranged on to described porcelain tendre stock mouldThe periphery of piece, makes soft ceramic tile module form the sealed cavity of upper opening together with Bian Mo;
Step 5: toward casting concrete in soft ceramic tile module, form concrete layer 4;
Step 6: maintenance, removes limit mould, departs from platform film.
Like this, adopt above-mentioned steps, can obtain a kind of prefabricated component of pre-buried soft ceramic tile decoration panel, as Fig. 7Shown in, being specially adapted to the making of prefabricated panel, this prefabricated panel surface has the adhesive plaster that can remove, withTraditional prefabricated panel is compared, and the decoration process such as no longer need to do tiling or whitewash has been saved a large amount of peopleWork cost, particularly, by by bonding the soft ceramic tile of monolithic 3 integral face that is linked to be, can significantly reduce body of wallThe cost of labor of incrustation, and, described soft ceramic tile module in the process being applied on prefabricated panel,Gap filler 2 can prevent that in walls concrete layer 4 casting process, oozing slurry pollutes soft ceramic tile decorative cover; Dry wallPlate is stacked, is transported and install and use in process in storage, and adhesive plaster has played protective effect to soft ceramic tile decorative cover,Can prevent that it from scratching damage; Prefabricated panel is installed after application, after lamp to be decorated working procedure to be decorated completes,Again adhesive plaster is removed, surface of wall can be kept totally, can be by construction pollution soft ceramic tile 3 surfaces, togetherTime, because the gap location between soft ceramic tile 3 is provided with gap filler 2, make wallboard application to building after,Gap filler 2 can prevent that thereby rainwater from infiltrating wallboard inside and causing the accumulation of salt in the surface soil and then pollute soft ceramic tile 3 ostentatiousSituation occurs, the decorative cover of soft ceramic tile 3 has been played to good protective effect.
On the basis of above-described embodiment, in another embodiment of the present invention, after described step 6, also bagDraw together step 7: remove adhesive plaster 1 and gap filler 2, adhesive plaster 1 is torn from prefabricated component, described gap filler 2Tear together in company with adhesive plaster 1. Like this, by removing adhesive plaster 1 and gap filler 2, by adhesive plaster 1 from prefabricated componentOn tear, after described gap filler 2 is torn together in company with adhesive plaster, can obtain a kind of pre-buried soft ceramic tile decoration panelWallboard or prefabricated component, this wallboard or prefabricated component, compared with traditional prefabricated panel, no longer need to doTiling or the decoration process such as whitewash, has saved a large amount of construction costs, particularly by by the porcelain tendre of monolithicThe bonding integral face that is linked to be of brick 3, can significantly reduce the cost of labor of wall body surface decorative.
On the basis of above-described embodiment, in another embodiment of the present invention, described step 5 also comprises, pastSoft ceramic tile module upper is built the concrete while, adopts the top layer of vibrating head vibrated concrete. Like this, existBuild the concrete while toward soft ceramic tile module upper, while adopting the top layer of vibrating head vibrated concrete, can be byThe slurry vibratory compaction of concrete and soft ceramic tile module junction, the porosity of reduction in can concrete, and thenThereby reduce, rainwater infiltration wallboard is inner to be caused the accumulation of salt in the surface soil and then pollutes the ostentatious situation appearance of soft ceramic tile.
On the basis of above-described embodiment, in another embodiment of the present invention, described concrete is that very-high performance is mixedSolidifying soil. Ultra-high performance concrete, is called for short UHPC (Ultra-HighPerformanceConcrete), also referred to asRPC, adopts ultra-high performance concrete, and described prefabricated component has durability and the superelevation of superelevationMechanical property, thereby improved the performance of prefabricated component. In addition, because soft ceramic tile has the spy that water absorption rate is higherPoint, ultra-high performance concrete density is high, can reduce the high accumulation of salt in the surface soil problem of bringing of soft ceramic tile water absorption rate.
On the basis of above-described embodiment, in another embodiment of the present invention, in described concrete, be added with oneOr the pigment of two or more colors. Like this, in concrete, be added with the pigment of one or more colors,After adhesive plaster is torn, between soft ceramic tile, can present different colours and cut off, strengthen visual angle third dimension and stereovision.
On the basis of above-described embodiment, in another embodiment of the present invention, soft ceramic tile module and concrete itBetween be also coated with interfacial agents. Like this, between soft ceramic tile module and concrete, be also coated with interfacial agents, canIncrease soft ceramic tile and concrete adhesion, and suppress the problem of the soft ceramic tile accumulation of salt in the surface soil.
On the basis of above-described embodiment, in another embodiment of the present invention, after described step 5, stepBefore 6, also comprise the step that interpolation heat-insulation layer and secondary are built, above described concrete layer 4, layHeat-insulation layer, then on heat-insulation layer casting concrete, between the concrete layer 4 of upper and lower part and heat-insulation layer, pass throughConnector connects. Like this, can form the prefabricated component of sandwich structure, improved the insulation of prefabricated component, everyHot property.
The above is only the preferred embodiment of the present invention, it should be pointed out that common for the artTechnical staff, under the premise without departing from the principles of the invention, can also make some improvements and modifications,These improvements and modifications also should be considered as protection scope of the present invention.
Claims (10)
1. a production method for soft ceramic tile module, is characterized in that: comprise the following steps:
Step 1: the adhesive plaster that at least comprises a glue face is layed on platform mould to a glue face of described adhesive plasterUpward;
Step 2: the soft ceramic tile back side is positioned over upward on the glue face of adhesive plaster by preset shape and/or position;
Step 3: the gap location at adjacent soft ceramic tile sets gap filler.
2. the production method of soft ceramic tile module according to claim 1, is characterized in that, described joint fillingThe thickness of agent is the 1-90% of soft ceramic tile thickness, and the width of gap filler is the 1-15% of soft ceramic tile width.
3. the production method of soft ceramic tile module according to claim 2, is characterized in that, described porcelain tendreAt least one side of brick is provided with groove.
4. the production method of soft ceramic tile module according to claim 3, is characterized in that, described porcelain tendreThe brick back side and/or side are coated with interfacial agents.
5. the production method of soft ceramic tile module according to claim 1, is characterized in that, described porcelain tendreAt least one edge, side of brick is provided with fin.
6. the production method of soft ceramic tile module according to claim 1, is characterized in that, described porcelain tendreThe bottom surface of brick is at least provided with an anchoring pin or raised line.
7. the production method of soft ceramic tile module according to claim 1, is characterized in that, described porcelain tendreThe bottom surface of brick is matsurface or corrugated surface.
8. the production method of soft ceramic tile module according to claim 1, is characterized in that, described porcelain tendreBrick at least comprises two straton ceramic tile layers, and described sub-ceramic tile layer at least comprises surface decoration layer and isolation insulation layer.
9. according to the production method of the soft ceramic tile module described in any one in claim 1 to 8, its feature existsIn, the material of described gap filler is PU foam, polyvinyl chloride or EVA resin; Or, described soft ceramic tileSurface be provided with antiseepage film; Or the basic unit of described adhesive plaster comprises grid cloth; Or described adhesive plaster is singleFace adhesive plaster, is provided with micro-suede layer on the glue face of described adhesive plaster, on described micro-suede layer, be provided with some microvillus;Or described adhesive plaster is cloth insertion sheet, two glue face adhesion strength differences of described cloth insertion sheet, described glueOn at least one glue face of cloth, be provided with micro-suede layer, on described micro-suede layer, be provided with some microvillus.
10. a production method for prefabricated component, at least one side of described prefabricated component is provided with employing claimThe soft ceramic tile module that in 1 to 9, described in any one, the production method of soft ceramic tile module is produced, is characterized in that:After described step 3, further comprising the steps of:
Step 4: at the periphery of soft ceramic tile module, limit mould is set, some limits mould is arranged on to described porcelain tendre stock mouldThe periphery of piece, makes soft ceramic tile module form the sealed cavity of upper opening together with Bian Mo;
Step 5: toward casting concrete in soft ceramic tile module, form concrete layer;
Step 6: maintenance, removes limit mould, departs from platform film;
Or, after described step 6, also comprise step 7: remove adhesive plaster, by adhesive plaster from prefabricated componentTear; Or described concrete is ultra-high performance concrete; Or, in described concrete, be added with oneOr the pigment of two or more colors; Or, between soft ceramic tile module and concrete, be also coated with interfacial agents;Or, after described step 5, before step 6, also comprise the step that interpolation heat-insulation layer and secondary are built,Above described concrete layer, lay heat-insulation layer, then on heat-insulation layer casting concrete, upper and lower part mixedBetween solidifying soil layer and heat-insulation layer, be connected by connector.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610104526.3A CN105604285A (en) | 2016-02-25 | 2016-02-25 | Production method for flexible tile module and prefabricated members |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610104526.3A CN105604285A (en) | 2016-02-25 | 2016-02-25 | Production method for flexible tile module and prefabricated members |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105604285A true CN105604285A (en) | 2016-05-25 |
Family
ID=55984583
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610104526.3A Pending CN105604285A (en) | 2016-02-25 | 2016-02-25 | Production method for flexible tile module and prefabricated members |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105604285A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201050122Y (en) * | 2007-06-25 | 2008-04-23 | 上海住总工程材料有限公司 | Prefabricated wall panel shaped by veneer reverse forging |
| CN202689405U (en) * | 2011-09-23 | 2013-01-23 | 赵坚强 | Foaming ceramic composite board with anti-falling structural design and decoration and heat preservation and environment improvement functions |
| CN103496036A (en) * | 2013-10-11 | 2014-01-08 | 长沙远大住宅工业有限公司 | Plastic mold for fixing tiles on surface of precast concrete unit |
| CN204126128U (en) * | 2014-10-16 | 2015-01-28 | 罗巨国 | A kind of hard and soft imitating ceramic composite board structure for roofing or ground |
| CN104947934A (en) * | 2014-03-25 | 2015-09-30 | 廖牡一 | Floor layer manufacturing method |
| CN105089258A (en) * | 2015-06-30 | 2015-11-25 | 中民筑友有限公司 | Ceramic tile reverse tamping bonding formwork and ceramic tile reverse tamping bonding method |
| CN204899170U (en) * | 2015-07-28 | 2015-12-23 | 罗守训 | Ceramic tile template |
-
2016
- 2016-02-25 CN CN201610104526.3A patent/CN105604285A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201050122Y (en) * | 2007-06-25 | 2008-04-23 | 上海住总工程材料有限公司 | Prefabricated wall panel shaped by veneer reverse forging |
| CN202689405U (en) * | 2011-09-23 | 2013-01-23 | 赵坚强 | Foaming ceramic composite board with anti-falling structural design and decoration and heat preservation and environment improvement functions |
| CN103496036A (en) * | 2013-10-11 | 2014-01-08 | 长沙远大住宅工业有限公司 | Plastic mold for fixing tiles on surface of precast concrete unit |
| CN104947934A (en) * | 2014-03-25 | 2015-09-30 | 廖牡一 | Floor layer manufacturing method |
| CN204126128U (en) * | 2014-10-16 | 2015-01-28 | 罗巨国 | A kind of hard and soft imitating ceramic composite board structure for roofing or ground |
| CN105089258A (en) * | 2015-06-30 | 2015-11-25 | 中民筑友有限公司 | Ceramic tile reverse tamping bonding formwork and ceramic tile reverse tamping bonding method |
| CN204899170U (en) * | 2015-07-28 | 2015-12-23 | 罗守训 | Ceramic tile template |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN1309920C (en) | Laying system for a floor built from panels and supporting frame therefor | |
| CN105604284A (en) | Production method for flexible tile module and prefabricated members | |
| CN103790334B (en) | Combined splicing floor tile and laying technology of combined splicing floor tile | |
| CN105437354B (en) | The method of binding face tile when a kind of prefabricated concrete floor and wallboard | |
| CN208023883U (en) | Ground hybrid system | |
| CN203729547U (en) | Composite splicing floor tile | |
| CN102535807B (en) | Modular wall tile pre-bonding structure and construction method thereof | |
| CN101892729A (en) | Finished heat-insulating decorative plate with invisible latch and installation method thereof | |
| CN105421679A (en) | Dividing joint structure of fine aggregate concrete roof surface layers and construction method of dividing joint structure | |
| CN205444844U (en) | Soft tiles module | |
| CN105604283A (en) | Production method for flexible tile module and prefabricated members | |
| CN2923888Y (en) | Positive corner closing-in strip | |
| CN105604285A (en) | Production method for flexible tile module and prefabricated members | |
| CN205444676U (en) | Wallboard | |
| CN105604280A (en) | Production method for flexible tile module and prefabricated members | |
| CN205712898U (en) | A kind of soft ceramic tile module | |
| CN205444777U (en) | Wallboard | |
| CN205444674U (en) | Wallboard | |
| CN205444660U (en) | Wallboard | |
| CN205712729U (en) | A kind of wallboard | |
| CN105604282A (en) | Production method for flexible tile module and prefabricated members | |
| CN206091169U (en) | Soft tiles module | |
| CN205444845U (en) | Soft tiles module | |
| CN205444675U (en) | Wallboard | |
| CN205444751U (en) | Soft tiles module |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160525 |
|
| RJ01 | Rejection of invention patent application after publication |