CN105602457B - A kind of method that gelatin is prepared by raw material of poultry skin and preparation method thereof - Google Patents

A kind of method that gelatin is prepared by raw material of poultry skin and preparation method thereof Download PDF

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CN105602457B
CN105602457B CN201610071118.2A CN201610071118A CN105602457B CN 105602457 B CN105602457 B CN 105602457B CN 201610071118 A CN201610071118 A CN 201610071118A CN 105602457 B CN105602457 B CN 105602457B
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gelatin
poultry skin
raw material
prepared
skin
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CN105602457A (en
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不公告发明人
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Guangzhou Niubinle Nutrition Technology Co ltd
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Foshan Jucheng Biochemical Technology Research and Development Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09HPREPARATION OF GLUE OR GELATINE
    • C09H1/00Pretreatment of collagen-containing raw materials for the manufacture of glue
    • C09H1/04Pretreatment of collagen-containing raw materials for the manufacture of glue of hides, hoofs, or leather scrap
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09HPREPARATION OF GLUE OR GELATINE
    • C09H3/00Isolation of glue or gelatine from raw materials, e.g. by extracting, by heating
    • C09H3/02Purification of solutions of gelatine
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09HPREPARATION OF GLUE OR GELATINE
    • C09H9/00Drying of glue or gelatine

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Peptides Or Proteins (AREA)
  • Cosmetics (AREA)
  • Materials For Medical Uses (AREA)
  • Meat, Egg Or Seafood Products (AREA)

Abstract

The invention discloses a kind of method that gelatin is prepared by raw material of poultry skin, using discarded useless poultry skin as raw material, a pickling, an alkali cleaning are carried out respectively using ultrasonic acid washing method, ultrasonic pickling is to neutrality again, heating, which is boiled, obtains gelatin solution after certain time, centrifuge and dry obtained product gelatin.Preparation method of the present invention is simple and easy to apply, effectively loose fiber it can simultaneously can be decolourized by carrying out ultrasonic pickling respectively twice, without carrying out decolorization process again, compared with traditional manufacturing of gelatin method, the inventive method is with short production cycle, consume energy less, yield is high, has a good application prospect.

Description

A kind of method that gelatin is prepared by raw material of poultry skin and preparation method thereof
Technical field
The present invention relates to processing of farm products field, more particularly to a kind of method that gelatin is prepared by raw material of poultry skin.
Background technology
Gelatin is the catabolite of collagen, is one of native biopolymer material, is widely used in food, doctor Edible, pharmagel yield is up to 320,000 tons on the fields such as medicine, daily use chemicals, photography, international markets in 2012.Traditional manufacturing of gelatin master To be produced by raw material of the osteoderm of the livestocks such as ox, pig, in recent years due to the shadow by zoonosis such as rabid ox disease and aftosas Sound, many country's limitations or the manufacturing of gelatin for forbidding ox, pig to originate, import are used;On the other hand, due to religious belief, one A little kosher and Islam area do not receive pig source gelatin product.In recent years, it is bright using aquatic products processing accessory substance as development of raw materials Glue is as traditional pig, the substitute of ox source gelatin, but the gel characteristic of aquatic products gelatin is poor compared with mammal gelatin, limits significantly Its application.Therefore, pig, ox source gelatin, water are replaced by development of raw materials high-quality gelatin product of novel mammalian source Produce gelatin turns into the development trend of gelatin industry.
The collagen tissue that the physicochemical properties of gelatin are not only originated with different animals is closely related, is also produced by gelatin The influence of technique.It is different by preparation method, gelatin can be divided into alkaline-process gelatin and enzyme process gelatin, acid process gelatin.Alkaline-process gelatin leads to Be often after material is handled through liming hot water multiple tracks infusion collagen tissue and to obtain gelatin molten, then by the gelatin solution it is concentrated, Dry, crushing obtains gelatin finished product;This method has the characteristics of gelatin quality is high, but there is liming cycle length (often up to 3-4 Individual month), endure the defects such as glue time length, energy consumption height.Enzyme process gelatin be in the presence of protease hydrolytic collagen tissue and obtain, have The characteristics of production cycle is shorter, pollution is small;But because enzyme is easily influenceed by pH, Degree of Enzymatic Hydrolysis is difficult to control, this method is suitable only for Produce the products such as the higher small molecule collagen peptide of palliating degradation degree.Acid technological process be at lower ph infusion collagen tissue and obtain, have Have the advantages that with short production cycle, equipment is simple, supplies consumption rate is low, product transparency is high.It is disclosed using acid in the prior art The technology acidification time that method extracts gelatin is generally 3-5 days or so, and its cycle is still longer.
At present, in the market occurs in that more gelatin technology of preparing, and it is bright that such as CN104472849A discloses a kind of edible ox-hide The preparation method of glue, it includes step:1) by the cattle hide gelatin liquid boiled be diluted to mass concentration be 4-6% cattle hide gelatin it is dilute Liquid, filtering;2) filtrate is passed through into ion exchange resin;3) it will transmit through liquid and be concentrated into mass concentration through evaporator evaporation for 30- 35% concentrate;4) by step 3) after gained nanofiltration concentrate sterilizing, quick-frozen into ice-like, it is 0.2-1.5mm's to dig into thickness Roll film;5) drying steps 4 under the conditions of 50-60 DEG C of temperature) gained roll film, moisture is down to mass concentration for 10-12%;6) powder Broken, mixing, sieving, packaging.A kind of preparation method of tilapia skin gelatin as disclosed in CN103059745A, it is Rofe first Fish-skin goes the removal of impurity by soda acid immersion, and then fish-skin water swelling controls the acid-base value and Extracting temperature of extraction system, The extraction for eventually passing certain time obtains gelatin, and the slurry (gelatin not being dried) of acquisition is imported containing liter film The edible film of roll is obtained in the reel of drying system.The above-mentioned method for preparing gelatin in the prior art all exists bright The defect that glue decolorizing effect is not good, preparation process is cumbersome, power consumption is high, yield poorly.
Therefore, how to study a kind of preparation method it is simple and easy to apply, can effectively loose fiber and without carry out again decolorization process, With short production cycle, power consumption less, the high method that gelatin is prepared by raw material of poultry skin of yield be that current technology urgently to be resolved hurrily is asked Topic.
The content of the invention
A kind of preparation method of present invention offer is simple and easy to apply, effectively simultaneously need not can again carry out decolorization process, life by loose fiber The production cycle is short, consume energy less, the high method that gelatin is prepared by raw material of poultry skin of yield, can apply to processing of farm products and leads Domain, has a good application prospect, and can turn waste into wealth.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention is as follows:One kind is prepared by raw material of poultry skin The method of gelatin, is comprised the following steps that:
1) poultry skin is pre-processed:Poultry skin is cleaned up, saline sook, washing after depilation, stripping and slicing;
2) once ultrasound acidifying:The use of acetone is solvent, does not cross the poultry skin pre-processed, addition concentration is 10-30% Phosphoric acid, regulation pH be 3-4, sonic oscillation frequency be 15.0kHz-30.0kHz;
3) alkali cleaning:Use organic base or inorganic base regulating step 2) obtained solution, it is 10-12 to make its pH;
4) twice ultrasonic is acidified:By step 3) solution decompression concentration after cleaned with water, additions weight be 2-4 times of poultry skin Alcohols solvent, add concentration be 10-30% hydrochloric acid, regulation pH be 6-7, sonic oscillation frequency be 10.0kHz- 20.0kHz;
5) heat:By step 4) to be rinsed 1-3 time with water after the concentration of obtained solution decompression, addition weight is poultry skin 0.01-0.05 times of benzoyl hydroperoxide and weight is the deionized water of 3-5 times of poultry skin, is heated 2-10 hours at 40-80 DEG C Obtain gelatin solution;
6) post-process:Product gelatin is obtained after centrifugation, dry, sterilizing.
Further, the step 1) in salt solution be sodium chloride solution that mass fraction is 8-10%, soak time is 2- 5h。
Further, the step 1) in poultry skin stripping and slicing be 3-5mm square fritter.
Further, the step 2) in phosphoric acid concentration be 12%-25%, sonic oscillation frequency be 18.0kHz- 25.0kHz。
Further, the step 3) in organic base can be pyridine, triethylamine.
Further, the step 3) in inorganic base can be NaOH, KOH.
Further, the step 4) in alcohols solvent be ethanol, propyl alcohol or ethylene glycol.
Further, the step 5) in water used be deionized water, benzoyl hydroperoxide consumption is poultry skin weight 0.02-0.04 times.
Further, the step 5) in benzoyl hydroperoxide consumption be 0.025-0.035 times of poultry skin weight.
Further, the step 6) in post-processing approach be specially:By step 5) obtained gelatin solution is in 5000- Centrifuged 10-20 minutes under the conditions of 7000rpm, take centrifuged supernatant, dried at 30-50 DEG C to moisture and be less than 3%, by temperature Spend moment be raised to 110-130 DEG C maintain 1-5 seconds after be down to room temperature, obtain product gelatin.
Beneficial effects of the present invention:
Preparation method of the present invention is simple and easy to apply, effectively loose fiber can simultaneously can be taken off by carrying out ultrasonic pickling respectively twice Color, without carrying out decolorization process again, compared with traditional manufacturing of gelatin method, the inventive method is with short production cycle, consume energy less, yield Height, has a good application prospect.The present invention is by the ultrasonic effective loose fiber of pickling twice and can improve caustic scrubbing step removing Grease and foreign protein efficiency are remained, gelatin yield, purity is improved, greatly shortens process time, achieve unexpected Technique effect, have no in the prior art solve above-mentioned technical problem technical inspiration.
Embodiment
With reference to embodiment, the invention will be further described.Embodiment is intended to carry out citing description to the present invention, and It is non-to limit the invention in any form.
Embodiment 1:
A kind of method that gelatin is prepared by raw material of poultry skin, is comprised the following steps that:
1) poultry skin is pre-processed:Cock skin is cleaned up, loses hair or feathers, cut the saline sook of mass fraction 8% after 3 × 3mm fritters 2h, washing;
2) once ultrasound acidifying:The use of acetone is solvent, does not cross the cock skin pre-processed, add the phosphorus that concentration is 10% Acid, regulation pH is 3-4, and sonic oscillation frequency is 20kHz, and the concussion time is 2h;
3) alkali cleaning:Triethylamine is used to add step 2) in obtained solution, it is 10 to make its pH, and soak time is 5h;
4) twice ultrasonic is acidified:By step 3) solution decompression concentration after cleaned with water, add weight be 2 times of cock skin second Alcohol, adds the hydrochloric acid that concentration is 20%, and regulation pH is 6-7, and sonic oscillation frequency is 15kHz, and the concussion time is 2h;
5) heat:By step 4) rinsed 1 time with water after the concentration of obtained solution decompression, it is 0.01 times of cock skin to add weight Benzoyl hydroperoxide and the deionized water that weight is 3 times of cock skin, heat 5 hours to obtain gelatin solution at 60 DEG C;
6) post-process:By step 5) obtained gelatin solution centrifuges 10 minutes under the conditions of 5000rpm, takes centrifugation supernatant Liquid, at 30 DEG C dry to moisture be less than 3%, by temperature moment be raised to 110 DEG C maintain 1 second after be down to room temperature, produced Product gelatin.
Embodiment 2:
A kind of method that gelatin is prepared by raw material of poultry skin, is comprised the following steps that:
1) poultry skin is pre-processed:Duck skin is cleaned up, loses hair or feathers, cut the saline sook of mass fraction 9% after 4 × 4mm fritters 4h, washing;
2) once ultrasound acidifying:The use of acetone is solvent, does not cross the duck skin pre-processed, add the phosphorus that concentration is 20% Acid, regulation pH is 3-4, and sonic oscillation frequency is 25kH, and the concussion time is 3h;
3) alkali cleaning:Pyridine is used to add step 2) in obtained solution, it is 11 to make its pH, and soak time is 5h;
4) twice ultrasonic is acidified:By step 3) solution decompression concentration after cleaned with water, add weight be 2 times of duck skin third Alcohol, adds the hydrochloric acid that concentration is 20%, and regulation pH is 6-7, and sonic oscillation frequency is 15kHz, and the concussion time is 3h;
5) heat:By step 4) rinsed 3 times with water after the concentration of obtained solution decompression, it is 0.05 times of duck skin to add weight Benzoyl hydroperoxide and the deionized water that weight is 5 times of duck skin, heat 10 hours to obtain gelatin solution at 40 DEG C;
6) post-process:By step 5) obtained gelatin solution centrifuges 15 minutes under the conditions of 6000rpm, takes centrifugation supernatant Liquid, at 40 DEG C dry to moisture be less than 3%, by temperature moment be raised to 120 DEG C maintain 3 seconds after be down to room temperature, produced Product gelatin.
Embodiment 3:
A kind of method that gelatin is prepared by raw material of poultry skin, is comprised the following steps that:
1) poultry skin is pre-processed:Cock skin is cleaned up, loses hair or feathers, cut the saline sook of mass fraction 10% after 5 × 5mm fritters 5h, washing;
2) once ultrasound acidifying:The use of acetone is solvent, does not cross the cock skin pre-processed, add the phosphorus that concentration is 30% Acid, regulation pH is 3-4, and sonic oscillation frequency is 20kHz, and the concussion time is 5h;
3) alkali cleaning:KOH is used to add step 2) in obtained solution, it is 12 to make its pH, and soak time is 5h;
4) twice ultrasonic is acidified:By step 3) solution decompression concentration after cleaned with water, add weight be 2 times of cock skin second Glycol, adds the hydrochloric acid that concentration is 20%, and regulation pH is 6-7, and sonic oscillation frequency is 15kHz, and the concussion time is 5h;
5) heat:By step 4) rinsed 3 times with water after the concentration of obtained solution decompression, it is 0.05 times of cock skin to add weight Benzoyl hydroperoxide and the deionized water that weight is 5 times of cock skin, heat 3 hours to obtain gelatin solution at 60 DEG C;
6) post-process:By step 5) obtained gelatin solution centrifuges 20 minutes under the conditions of 7000rpm, takes centrifugation supernatant Liquid, at 50 DEG C dry to moisture be less than 3%, by temperature moment be raised to 130 DEG C maintain 5 seconds after be down to room temperature, produced Product gelatin.
Reference examples:
The method for not preparing poultry skin gelatin using twice ultrasonic acid wash:
1) poultry skin is pre-processed:Cock skin is cleaned up, loses hair or feathers, cut the saline sook of mass fraction 10% after 5 × 5mm fritters 5h, washing;
2) once it is acidified:The use of acetone is solvent, does not cross the cock skin pre-processed, add the phosphoric acid that concentration is 30%, adjust Section pH is 3-4, and acidificatoin time is 5h;
3) alkali cleaning:KOH is used to add step 2) in obtained solution, it is 12 to make its pH, and soak time is 5h;
4) after-souring:By step 3) solution decompression concentration after cleaned with water, add weight be 2 times of cock skin second two Alcohol, adds the hydrochloric acid that concentration is 20%, and regulation pH is 6-7, and acidificatoin time is 5h;
5) heat:By step 4) rinsed 3 times with water after the concentration of obtained solution decompression, add weight going for 5 times of cock skin Ionized water, heats 3 hours to obtain gelatin solution at 60 DEG C;
6) post-process:By step 5) obtained gelatin solution centrifuges 20 minutes under the conditions of 7000rpm, takes centrifugation supernatant Liquid, at 50 DEG C dry to moisture be less than 3%, by temperature moment be raised to 130 DEG C maintain 5 seconds after be down to room temperature, produced Product gelatin.
Embodiment 4:
The product gelatin fish comparative examples that the embodiment 1-3 method that gelatin is prepared by raw material of poultry skin is prepared Obtained ProductName see the table below its various aspects of performance that compares:
The result of the test of table 1
As can be seen here, as technical scheme has obtained a kind of high collagen content, gel strength height, transmittance High, coloury pigskin gelatin, it has a good application prospect.
Above-described embodiment is simply to illustrate that the technical concepts and features of the present invention, the purpose is to be to allow in the art Those of ordinary skill can understand present disclosure and implement according to this, and it is not intended to limit the scope of the present invention.It is all It is the equivalent change or modification according to made by the essence of present invention, should all covers within the scope of the present invention.

Claims (10)

1. a kind of method that gelatin is prepared by raw material of poultry skin, it is characterised in that comprise the following steps that:
1) poultry skin is pre-processed:Poultry skin is cleaned up, saline sook, washing after depilation, stripping and slicing;
2) once ultrasound acidifying:The use of acetone is solvent, does not cross the poultry skin pre-processed, add the phosphorus that concentration is 10-30% Acid, regulation pH is 3-4, and sonic oscillation frequency is 15.0kHz-30.0kHz;
3) alkali cleaning:Use organic base or inorganic base regulating step 2) obtained solution, it is 10-12 to make its pH;
4) twice ultrasonic is acidified:By step 3) solution decompression concentration after cleaned with water, add weight be 2-4 times of poultry skin alcohol Class solvent, adds the hydrochloric acid that concentration is 10-30%, and regulation pH is 6-7, and sonic oscillation frequency is 10.0kHz-20.0kHz;
5) heat:By step 4) to be rinsed 1-3 time with water after the concentration of obtained solution decompression, addition weight is poultry skin 0.01- 0.05 times of benzoyl hydroperoxide and weight is the deionized water of 3-5 times of poultry skin, and gelatin is heated 2-10 hours to obtain at 40-80 DEG C Solution;
6) post-process:Product gelatin is obtained after centrifugation, dry, sterilizing.
2. a kind of method that gelatin is prepared by raw material of poultry skin as claimed in claim 1, it is characterised in that:The step 1) Middle salt solution is the sodium chloride solution that mass fraction is 8-10%, and soak time is 2-5h.
3. a kind of method that gelatin is prepared by raw material of poultry skin as claimed in claim 1, it is characterised in that:The step 1) Middle poultry skin stripping and slicing is the fritter of 3-5mm square.
4. a kind of method that gelatin is prepared by raw material of poultry skin as claimed in claim 1, it is characterised in that:The step 2) Middle phosphoric acid concentration is 12%-25%, and sonic oscillation frequency is 18.0kHz-25.0kHz.
5. a kind of method that gelatin is prepared by raw material of poultry skin as claimed in claim 1, it is characterised in that:The step 3) Middle organic base can be pyridine, triethylamine.
6. a kind of method that gelatin is prepared by raw material of poultry skin as claimed in claim 1, it is characterised in that:The step 3) Middle inorganic base can be NaOH, KOH.
7. a kind of method that gelatin is prepared by raw material of poultry skin as claimed in claim 1, it is characterised in that:The step 4) Middle alcohols solvent is ethanol, propyl alcohol or ethylene glycol.
8. a kind of method that gelatin is prepared by raw material of poultry skin as claimed in claim 1, it is characterised in that:The step 5) In water used be deionized water, benzoyl hydroperoxide consumption is 0.02-0.04 times of poultry skin weight.
9. a kind of method that gelatin is prepared by raw material of poultry skin as claimed in claim 8, it is characterised in that:The step 5) Middle benzoyl hydroperoxide consumption is 0.025-0.035 times of poultry skin weight.
10. a kind of method that gelatin is prepared by raw material of poultry skin as claimed in claim 1, it is characterised in that:The step 6) post-processing approach is specially in:By step 5) obtained gelatin solution centrifuges 10-20 minutes under the conditions of 5000-7000rpm, Centrifuged supernatant is taken, is dried at 30-50 DEG C to moisture and is less than 3%, temperature moment is raised to 110-130 DEG C of maintenance 1-5 Room temperature is down to after second, product gelatin is obtained.
CN201610071118.2A 2016-02-01 2016-02-01 A kind of method that gelatin is prepared by raw material of poultry skin and preparation method thereof Expired - Fee Related CN105602457B (en)

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CN113603768B (en) * 2021-07-14 2024-01-23 烟台德胜海洋生物科技有限公司 Preparation method of fish-source collagen

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Publication number Priority date Publication date Assignee Title
CN1903918A (en) * 2006-07-31 2007-01-31 华南理工大学 Method of extracting collagen and method of using collagen to prepare collagen protein
CN105086838A (en) * 2015-08-14 2015-11-25 浙江省海洋开发研究院 Preparation method for tuna skin gelatin

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WO2014209101A2 (en) * 2013-06-28 2014-12-31 Universiti Putra Malaysia Method of obtaining gelatin from aquatic animals

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Publication number Priority date Publication date Assignee Title
CN1903918A (en) * 2006-07-31 2007-01-31 华南理工大学 Method of extracting collagen and method of using collagen to prepare collagen protein
CN105086838A (en) * 2015-08-14 2015-11-25 浙江省海洋开发研究院 Preparation method for tuna skin gelatin

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