CN105598857B - The manufacture method of ceramic bond super-hard abrasive tool - Google Patents

The manufacture method of ceramic bond super-hard abrasive tool Download PDF

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Publication number
CN105598857B
CN105598857B CN201510997122.7A CN201510997122A CN105598857B CN 105598857 B CN105598857 B CN 105598857B CN 201510997122 A CN201510997122 A CN 201510997122A CN 105598857 B CN105598857 B CN 105598857B
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briquet
hard abrasive
super
manufacture method
sintering
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CN105598857A (en
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肖攀
孟凡爱
刘俊生
刘旭辉
苏日波
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ZHUHAI JUHAI TECHNOLOGY Co Ltd
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ZHUHAI JUHAI TECHNOLOGY Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/02Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
    • B24D3/04Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic
    • B24D3/14Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic ceramic, i.e. vitrified bondings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • B24D18/0009Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/34Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties
    • B24D3/342Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties incorporated in the bonding agent
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/52Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/58Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides
    • C04B35/583Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides based on boron nitride
    • C04B35/5831Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides based on boron nitride based on cubic boron nitrides or Wurtzitic boron nitrides, including crystal structure transformation of powder
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    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
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    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
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  • Crystallography & Structural Chemistry (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Abstract

The present invention provides a kind of manufacture method of low-porosity ceramic bond super-hard abrasive tool.The manufacture method includes raw material preparation process, cold pressing step, drying steps, pre-sintering step and sintering heat-press step.In raw material preparation process, the raw materials such as super hard abrasive, vitrified bond and temporary binders are well mixed;In cold pressing step, in constant volume mode by material extruding into briquet;Gas in drying steps, briquet volatilizees naturally at normal temperatures and pressures;Interim combination agent and the heated volatilization of eutectic composition in pre-sintering step, briquet;In sintering heat-press step, the space that briquet is produced during sintering densification is extruded.The ceramic bond super-hard abrasive tool produced by the manufacture method has the advantages that hardness is high, intensity is high, service life length and the porosity are up to less than 5%.

Description

The manufacture method of ceramic bond super-hard abrasive tool
The application is Application No. 201310684283.1, entitled " ceramic bond super-hard abrasive tool and its manufacture The divisional application of the patent of invention of method ".
Technical field
The present invention relates to a kind of manufacture method of grinding tool, the ceramic bond super-hard of more particularly to a kind of low-porosity is ground The manufacture method of tool.
Background technology
Grinding tool is a kind of instrument for being ground, grinding and polishing, and is largely made up of abrasive material addition bonding agent, stomata It is to constitute one of three elements of grinding tool, the height of the porosity will directly affect the intensity, hardness and application of grinding tool.
For grinding tool, abrasion is mainly in Grinding Process, and bonding agent is destroyed and causes coming off for abrasive particle, And hardness represents the complexity that abrasive particle comes off in the presence of external force from abrasive surface, that is, represent holding of the bonding agent to abrasive particle Power, hardness is higher, and hold is bigger, and abrasive particle is more difficult to come off, and the life-span of grinding tool is higher, and the porosity is higher will cause bonding agent pair The hold of abrasive particle is smaller.
All it is line contact type mill when to the surface grinding or arris grinding of ceramics or the fragile material such as stone material Cut, chip removal and cooling effect are very good, completely can be using low-porosity even pore-free to the less demanding of the grinding tool porosity Grinding tool, can so improve the hardness of grinding tool, so as to improve the service life of grinding tool, improve the cost performance of grinding tool, reduction mill Has the consumption of raw material.
In to the processing grinding of the material of the toughness such as mild steel, because the toughness of material is big, very long chip, knot are easily produced Mixture is easily destroyed or eliminated by chip, causes the inordinate wear of grinding tool, and chip is longer, and inordinate wear is more violent.In order to The inordinate wear of grinding tool is reduced, the porosity of grinding tool should be reduced as much as possible, when chip pocket very little, chip and the new life of accumulation Face is melted again, is waited less than Grain Falling Off, abrasive particle is over grinding.
Ceramic bond super-hard abrasive tool by vitrified bond and super hard abrasive it is repressed and sintering form, while having ceramics The characteristics of bonding agent and super hard abrasive, compared with other grinding tools, its grinding capacity is strong, the shape of grinding tool when durability height, grinding Shape retentivity is good, and the parts size precision processed is high, and self-sharpening can be good, and finishing interval time is long, and suitable for various cold But liquid is cooled down.
The technique that the manufacture method of traditional ceramic bond super-hard abrasive tool is wet moulding, freely burnt till, its elder generation is in original Temporary binders are added in material, blank block is suppressed with press after being well mixed, are dried, and are sent into sintering furnace, certain Burnt till under sintering condition, ceramic bond super-hard abrasive tool, which is made, in this method has very macro porosity, generally 30% or so.
If the ceramic bond super-hard abrasive tool of low-porosity can be produced, ceramic bond super-hard abrasive tool is set to have simultaneously The advantages of having intensity height, hardness height and long lifespan, and it is applicable to the grinding field to toughness material.
The content of the invention
The main object of the present invention is to provide a kind of method for the ceramic bond super-hard abrasive tool for manufacturing low-porosity.
In order to realize above-mentioned main purpose, the manufacture method for the ceramic bond super-hard abrasive tool that the present invention is provided includes raw material Preparation process, cold pressing step, drying steps, pre-sintering step and sintering heat-press step, the ceramic bond super-hard abrasive tool include Matrix and abrasive material, its abrasive material raw material include super hard abrasive, vitrified bond and temporary binders, and the opening of the abrasive material The porosity is less than 5%.Wherein raw material preparation process adds temporary binders and is well mixed to be first well mixed raw material; Cold pressing step is pressed into briquet for well mixed raw material is put into cold stamping die, and the density of the briquet is the ceramic junction being made The 70%-90% of the design density of mixture super-hard abrasive tool, and be stripped;Drying steps are that the briquet after the demoulding is done at normal temperatures and pressures Dry 24 hours;Pre-sintering step is heated to pre-sintering temperature and in pre-burning for briquet after drying is put into hot pressing grinding tool - 2 hours 1 hour are incubated under junction temperature, the pre-sintering temperature is 500 degrees Celsius -650 degrees Celsius;It is through pre- to sinter heat-press step Briquet after sintering step be heated to sintering temperature and at a sintering temperature be incubated -3 hours 2 hours, it is warm after briquet Hot pressing is to the design density that the density of the briquet is the ceramic bond super-hard abrasive tool being made under 5 MPas -10 MPas of pressure, Briquet after hot pressing is incubated -0.5 hour 0 hour under above-mentioned sintering temperature, and is cooled to room temperature with agglomerating plant, takes off Mould.
It is used to other raw materials be bonded in cold pressing step from the temporary binders in above scheme, raw material to be formed Briquet, its amount only need to enable raw material cold moudling can;In cold pressing step, well mixed raw material is suppressed in cold stamping die To the 70%-90% of design density, improve the density of briquet, it is easy to be molded, and most of air extrusion in briquet gone out into briquet, Reduce the gas discharge amount in heat-press step, because the method being molded using constant volume is suppressed, so the only thickness of briquet Direction size can be suppressed, and density is too big after cold pressing, and briquet expanded by heating can damage corresponding mould in heat-press step, therefore not Can be too big;In drying steps, evaporating in briquet is allowed, follow-up hot pressing is easily carried out;In pre-sintering step, when The temperature of briquet is heated to pre-sintering temperature, the low melting point composition in temporary binders and vitrified bond is thermally generated gas Body, by the insulation of -2 hours 1 hour, in order to allow them to generate gas as best one can and discharge;In sintering heat-press step, base When block is heated to sintering temperature and is incubated, allow vitrified bond and super hard abrasive bonding forming, carried out after insulation hot pressing be for Briquet is pressed into design density, and in raw material because the gas extrusion that is thermally generated goes out briquet, and by briquet in sintering The hole extrusion produced in densification process, to produce the grinding tool of low-porosity, -0.5 hour 0 hour is incubated after hot pressing, In order to alleviate stress in grinding tool, prevent cooling procedure from cracking.
One specific scheme is that the pre-sintering step of the above method also includes hot pressing process, and the hot pressing process is to pass through Briquet hot pressing under 5 MPas -10 MPas of pressure after insulation, the volume that briquet reduces after hot pressing is the body of temporary binders Product.
From above scheme, because briquet is being heated to pre-sintering temperature and is being incubated, generate temporary binders Gas, gas and hole can be squeezed out, make the hot pressing in follow-up sintering heat-press step from briquet as best one can by hot pressing It is easier to make for.
Another specific scheme is that the heating rate in pre-sintering step and sintering heat-press step is 3 degree mins Celsius The degrees celsius/minute of clock -5.
From above scheme, because hot pressing die is when filling briquet, 0.05 millimeter -0.1 millimeter of filling hole has been reserved Gap, its heating rate should not be too fast, prevent that heating is too fast, prevents briquet and mould thermal dilation difference and swollen bad mould.
Another specific scheme is, when super hard abrasive is cubic boron nitride, and vitrified bond is cubic boron nitride pottery During porcelain bonding agent, sintering temperature is 870 degrees Celsius -900 degrees Celsius.
Another specific scheme is, when super hard abrasive is diamond, and vitrified bond is Diamond Ceramics bonding agent When, sintering temperature is 780 degrees Celsius -830 degrees Celsius.
Another specific scheme is that agglomerating plant is cooled to the rate of temperature fall of room temperature less than 5 in sintering heat-press step Degrees celsius/minute.
From above scheme, due to needing to prevent cooling is too fast to cause thermal stress excessive and make base in briquet cooling procedure Block is cracked.
One preferred scheme is that the manufacture method of the ceramic bond super-hard abrasive tool also includes also bonding walking with finishing Suddenly:Briquet after above-mentioned sintering heat-press step is bonded on matrix, and correction of the flank shape and put the first edge on a knife or a pair of scissors, finished product is made.
Another preferred scheme also includes filler for the raw material of abrasive material, by weight, and super hard abrasive is 100 parts, Vitrified bond is 42-70 parts, and temporary binders are 6-10 parts, and filler is 5-10 parts.
Another preferred scheme is that apparent porosity is 1.3%-4.2%.
Brief description of the drawings
Fig. 1 is the process chart of the manufacture method of ceramic bond super-hard abrasive tool of the present invention.
With reference to embodiments and its accompanying drawing the invention will be further described.
Embodiment
Referring to Fig. 1, the manufacture method of ceramic bond super-hard abrasive tool of the present invention is by raw material preparation process S1, cold pressing step S2, drying steps S3, pre-sintering step S4, sintering heat-press step S5 and bonding are constituted with pre-shaping step S6;Wherein super hard abrasive Selected from diamond or cubic boron nitride;Vitrified bond be selected from the Diamond Ceramics bonding agent corresponding with super hard abrasive or cube Boron nitride ceramic binder;Filler may be selected from the customary fillers such as corundum or carborundum, to meet the grinding tool of different purposes to grinding The requirement of performance;Temporary binders may be selected from dextrin liquid or atoleine.
The manufacture method first embodiment of ceramic bond super-hard abrasive tool
The step of manufacture method first embodiment of ceramic bond super-hard abrasive tool of the present invention, is as follows:
Raw material preparation process S1:Specification and parts by weight according to the form below 1 weigh diamond, Diamond Ceramics bonding agent, Corundum and dextrin liquid or atoleine, first mix 2 by diamond, Diamond Ceramics bonding agent and corundum in three-dimensional material mixer Individual hour, add dextrin liquid or atoleine is well mixed, and granulate;
Cold pressing step S2:The raw material for being well mixed and granulating in raw material preparation process is put into cold stamping die, with constant volume The mode of shaping is pressed into raw material the briquet that density is 2 grams/cc, is stripped;
Drying steps S3:Briquet after the demoulding is placed under normal temperature and pressure conditionses and dried 24 hours;
Pre-sintering step S4:Dried briquet is put into graphite jig, and assembles graphite jig, briquet together with Graphite jig, which is put into, to be risen to 500 degree Celsius -550 with the heating rate of the degrees celsius/minute of 3 degrees celsius/minute -5 in sintering furnace and takes the photograph Family name's degree simultaneously be incubated 1 hour, then in the way of constant volume is molded on press pressing one-time, pressure be 5 MPas, suppress it through this Afterwards, the volume that repressed rear briquet reduces is the volume of temporary adhesive, not pressurize;
Sinter heat-press step S5:The briquet after pre-sintering with the heating speed of the degrees celsius/minute of 3 degrees celsius/minute -5 Rate rises to sintering temperature, and the sintering temperature is 780 degrees Celsius -830 degrees Celsius, and is incubated 2 hours, the side being then molded with constant volume Formula is suppressed on press to 2.50 grams/cc of the setting density of the mould, and pressure is 5 MPas, not pressurize, then in sintering temperature Continue to be incubated 0.5 hour under the conditions of degree, and normal temperature is cooled to agglomerating plant;
Bond and pre-shaping step S6:Form removal, and briquet is bonded on matrix, turn into finished product mill through correction of the flank shape and after putting the first edge on a knife or a pair of scissors Tool.
It is 3.9% that above-mentioned manufacture method, which is made grinding tool and measures apparent porosity by drainage,.
The manufacture method second embodiment of ceramic bond super-hard abrasive tool
The step of manufacture method second embodiment of ceramic bond super-hard abrasive tool of the present invention, is as follows:
Raw material preparation process S1:Specification and parts by weight according to the form below 1 weigh diamond, Diamond Ceramics bonding agent, Corundum and dextrin liquid or atoleine, first mix 2 by diamond, Diamond Ceramics bonding agent and corundum in three-dimensional material mixer Individual hour, add dextrin liquid or atoleine is well mixed, and granulate;
Cold pressing step S2:The raw material for being well mixed and granulating in raw material preparation process is put into cold stamping die, with constant volume The mode of shaping is pressed into raw material the briquet that density is 2.1 grams/cc, is stripped;
Drying steps S3:Briquet after the demoulding is placed under normal temperature and pressure conditionses and dried 24 hours;
Pre-sintering step S4:Dried briquet is put into graphite jig, and assembles graphite jig, briquet together with Graphite jig, which is put into, to be risen to 500 degree Celsius -550 with the heating rate of the degrees celsius/minute of 3 degrees celsius/minute -5 in sintering furnace and takes the photograph Family name's degree simultaneously be incubated 2 hours, then in the way of constant volume is molded on press pressing one-time, pressure be 8 MPas, suppress it through this Afterwards, the volume that repressed rear briquet reduces is the volume of temporary adhesive, not pressurize;
Sinter heat-press step S5:The briquet after pre-sintering with the heating speed of the degrees celsius/minute of 3 degrees celsius/minute -5 Rate rises to sintering temperature, and the sintering temperature is 780 degrees Celsius -830 degrees Celsius, and is incubated 3 hours, the side being then molded with constant volume Formula is suppressed on press to 2.55 grams/cc of the setting density of the mould, and pressure is 7 MPas, not pressurize, then in sintering temperature Continue to be incubated 0.5 hour under the conditions of degree, and normal temperature is cooled to agglomerating plant;
Bond and pre-shaping step S6:Form removal, and briquet is bonded on matrix, turn into finished product mill through correction of the flank shape and after putting the first edge on a knife or a pair of scissors Tool.
It is 1% that grinding tool, which is made, to measure apparent porosity by drainage through above-mentioned manufacture method.
The manufacture method 3rd embodiment of ceramic bond super-hard abrasive tool
The step of manufacture method 3rd embodiment of ceramic bond super-hard abrasive tool of the present invention, is as follows:
Raw material preparation process S1:Specification and parts by weight according to the form below 1 weigh cubic boron nitride, cubic boron nitride ceramic Bonding agent, corundum and dextrin liquid or atoleine, first by cubic boron nitride, cubic boron nitride ceramic binder and corundum three Tie up and 2 hours are mixed in batch mixer, add dextrin liquid or atoleine is well mixed, and granulate;
Cold pressing step S2:The raw material for being well mixed and granulating in raw material preparation process is put into cold stamping die, with constant volume The mode of shaping is pressed into raw material the briquet that density is 2.1 grams/cc, is stripped;
Drying steps S3:Briquet after the demoulding is placed under normal temperature and pressure conditionses and dried 24 hours;
Pre-sintering step S4:Dried briquet is put into graphite jig, and assembles graphite jig, briquet together with Graphite jig, which is put into, to be risen to 500 degree Celsius -650 with the heating rate of the degrees celsius/minute of 3 degrees celsius/minute -5 in sintering furnace and takes the photograph Family name's degree simultaneously be incubated 1 hour, then in the way of constant volume is molded on press pressing one-time, pressure be 7 MPas, suppress it through this Afterwards, the volume that repressed rear briquet reduces is the volume of temporary adhesive, not pressurize;
Sinter heat-press step S5:The briquet after pre-sintering with the heating speed of the degrees celsius/minute of 3 degrees celsius/minute -5 Rate rises to sintering temperature, and the sintering temperature is 870 degrees Celsius -900 degrees Celsius, and is incubated 2 hours, the side being then molded with constant volume Formula is suppressed on press to 2.6 grams/cc of the setting density of the mould, and pressure is 9 MPas, not pressurize, then in sintering temperature Continue to be incubated 0.5 hour under the conditions of degree, and normal temperature is cooled to agglomerating plant;
Bond and pre-shaping step S6:Form removal, and briquet is bonded on matrix, turn into finished product mill through correction of the flank shape and after putting the first edge on a knife or a pair of scissors Tool.
It is 4.2% that grinding tool, which is made, to measure apparent porosity by drainage through above-mentioned manufacture method.
The manufacture method fourth embodiment of ceramic bond super-hard abrasive tool
The step of manufacture method fourth embodiment of ceramic bond super-hard abrasive tool of the present invention, is specific as follows:
Raw material preparation process S1:Specification and parts by weight according to the form below 1 weigh cubic boron nitride, cubic boron nitride ceramic Bonding agent, corundum and dextrin liquid or atoleine, first by cubic boron nitride, cubic boron nitride ceramic binder and corundum three Tie up and 2 hours are mixed in batch mixer, add dextrin liquid or atoleine is well mixed, and granulate;
Cold pressing step S2:The raw material for being well mixed and granulating in raw material preparation process is put into cold stamping die, with constant volume The mode of shaping is pressed into raw material the briquet that density is 2.05 grams/cc, is stripped;
Drying steps S3:Briquet after the demoulding is placed under normal temperature and pressure conditionses and dried 24 hours;
Pre-sintering step S4:Dried briquet is put into graphite jig, and assembles mould, briquet together with graphite Mould is put into sintering furnace rises to 500 degrees Celsius -650 degrees Celsius with the heating rate of the degrees celsius/minute of 3 degrees celsius/minute -5 And be incubated 2 hours, then in the way of constant volume is molded on press pressing one-time, pressure be 10 MPas, through this compacting after, The volume that repressed rear briquet reduces is the volume of temporary adhesive, not pressurize;
Sinter heat-press step S5:The briquet after pre-sintering with the heating speed of the degrees celsius/minute of 3 degrees celsius/minute -5 Rate rises to sintering temperature, and the sintering temperature is 870 degrees Celsius -900 degrees Celsius, and is incubated 3 hours, the side being then molded with constant volume Formula is suppressed on press to 2.6 grams/cc of the setting density of the mould, and pressure is 10 MPas, not pressurize, then in sintering temperature Continue to be incubated 0.5 hour under the conditions of degree, and normal temperature is cooled to agglomerating plant;
Bond and pre-shaping step S6:Form removal, and briquet is bonded on matrix, turn into finished product mill through correction of the flank shape and after putting the first edge on a knife or a pair of scissors Tool.
It is 1.3% that grinding tool, which is made, to measure apparent porosity by drainage through above-mentioned manufacture method.
The component of table 1 and content
In the above-described embodiments, sintering furnace can be Muffle furnace, clock hood type furnace or continuous tunnel furnace, when for Muffle furnace, and it is suppressed Mode puts back to Muffle furnace again for the mould and briquet after insulation are taken out from Muffle furnace together after being suppressed on hydraulic press Middle heating and insulation;When for clock hood type furnace, its pressing mode can be directly to be suppressed in clock hood type furnace;When for continuous tunnel furnace, Its pressing mode can be in continuous tunnel furnace plus a hot press is suppressed.
The central scope of the present invention is extrude by being cold-pressed most of air from raw material and obtained briquet, then passes through heat Press the gas that the temporary binders in raw material and low melting point raw material are decomposed into generation at high temperature to be extruded from mould, and pass through heat The hole that vitrified bond liquefaction contraction generation in heat-press step will be sintered by pressing is squeezed out, and produces the Ceramic bond of low-porosity Agent super-hard abrasive tool;According to this design, the component and content of raw material, the density of briquet, hot pressing after cold pressing condition, mode and cold pressing Number of times, condition and mode, and the porosity of last forming ceramic bond super-hard abrasive tool also has a variety of obvious changes.

Claims (10)

1. the manufacture method of ceramic bond super-hard abrasive tool, the ceramic bond super-hard abrasive tool includes matrix and abrasive material;
The raw material of the abrasive material includes super hard abrasive, vitrified bond and temporary binders;
The apparent porosity of the abrasive material is less than 5%;
The manufacture method includes:
Raw material preparation process:First raw material is well mixed, temporary binders is added and is well mixed;
Cold pressing step:Well mixed raw material is put into cold stamping die and is pressed into briquet, the density of the briquet is the pottery The 70%-90% of the design density of porcelain bond super-hard abrasive tool, the demoulding;
Drying steps:Briquet after the demoulding is dried 24 hours at normal temperatures and pressures;
Pre-sintering step:Briquet after drying is put into hot pressing die, pre-sintering temperature is heated to and in pre-sintering temperature Lower insulation -2 hours 1 hour, the pre-sintering temperature is 500 degrees Celsius -650 degrees Celsius;
Sinter heat-press step:Briquet after pre-sintering step is heated to sintering temperature and is incubated 2 hours -3 at a sintering temperature Hour, it is warm after briquet under 5 MPas -10 MPas of pressure hot pressing to the briquet density for it is described design it is close Degree, the briquet after hot pressing is incubated -0.5 hour 0 hour under the sintering temperature, and is cooled to room temperature with agglomerating plant, The demoulding.
2. the manufacture method of ceramic bond super-hard abrasive tool according to claim 1, it is characterised in that:
The pre-sintering step also includes hot pressing process, and the hot pressing process is the briquet after will be warm at 5 MPas -10 MPas Pressure under hot pressing, the volume that the briquet reduces after hot pressing is the volume of temporary binders.
3. the manufacture method of ceramic bond super-hard abrasive tool according to claim 1, it is characterised in that:
Heating rate in the pre-sintering step and sintering heat-press step is the degrees celsius/minute of 3 degrees celsius/minute -5.
4. the manufacture method of ceramic bond super-hard abrasive tool according to claim 1, it is characterised in that:
The super hard abrasive is cubic boron nitride, and the vitrified bond is cubic boron nitride ceramic binder, the sintering temperature Spend for 870 degrees Celsius -900 degrees Celsius.
5. the manufacture method of ceramic bond super-hard abrasive tool according to claim 1, it is characterised in that:
The super hard abrasive is diamond, and the vitrified bond is Diamond Ceramics bonding agent, and the sintering temperature is taken the photograph for 780 - 830 degrees Celsius of family name's degree.
6. the manufacture method of ceramic bond super-hard abrasive tool according to claim 1, it is characterised in that:
Agglomerating plant is cooled to the rate of temperature fall of room temperature less than 5 degrees celsius/minutes in the sintering heat-press step.
7. according to the manufacture method of any one of claim 1 to 6 ceramic bond super-hard abrasive tool, it is characterised in that:
Also include bonding and pre-shaping step:Briquet after the sintering heat-press step is bonded on matrix, and correction of the flank shape and is opened Sword.
8. according to the manufacture method of any one of claim 1 to 6 ceramic bond super-hard abrasive tool, it is characterised in that:
The raw material also includes filler;
By weight,
The super hard abrasive is 100 parts;
The vitrified bond is 42-70 parts;
The temporary binders are 6-10 parts;
The filler is 5-10 parts.
9. the manufacture method of ceramic bond super-hard abrasive tool according to claim 8, it is characterised in that:
The apparent porosity is 1.3%-4.2%.
10. according to the manufacture method of any one of claim 1 to 6 ceramic bond super-hard abrasive tool, it is characterised in that:
The apparent porosity is 1.3%-4.2%.
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