CN105597625A - Novel three-press-roll speed-variable granulation machine - Google Patents
Novel three-press-roll speed-variable granulation machine Download PDFInfo
- Publication number
- CN105597625A CN105597625A CN201610070610.8A CN201610070610A CN105597625A CN 105597625 A CN105597625 A CN 105597625A CN 201610070610 A CN201610070610 A CN 201610070610A CN 105597625 A CN105597625 A CN 105597625A
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- CN
- China
- Prior art keywords
- novel
- pressure roller
- rotating shaft
- granulators
- ratio
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/22—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by pressing in moulds or between rollers
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
- C10L5/445—Agricultural waste, e.g. corn crops, grass clippings, nut shells or oil pressing residues
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/30—Pressing, compressing or compacting
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/32—Molding or moulds
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Agronomy & Crop Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Glanulating (AREA)
Abstract
The invention discloses a novel three-press-roll speed-variable granulation machine which comprises a granulation device and a driving device for supplying power to the granulation device, wherein the granulation device comprises a shell and an annular mould arranged in the shell; three press rolls are arranged in the annular mould; the press rolls are driven to rotate through a rotating shaft by the driving device; the axial direction of the annular mould is vertically arranged; and the axial direction of the press rolls, the axial direction of the annular mould and the axial direction of the rotating shaft are parallel to each other. According to the novel three-press-roll speed-variable granulation machine, three press rolls are arranged in the annular mould, the three press rolls are symmetrically arranged, the pressure is offset with each other, the abrasion is reduced, the uniform stress endured by the device is ensured, the device is difficult to be damaged, the materials are thoroughly extruded, no dead angle is leaved and the production efficiency is increased; the driving device is horizontally arranged through a bevel gear; a multi-level gearbox is used, so that the suitable extruding speed can be selected according to the raw materials; the transmission speed is changed while the torsion is increased; and the effect of driving a big device through a small motor is achieved.
Description
Technical field
The present invention relates to a kind of granulator, be specifically related to a kind of novel three pressure roller variable-ratio granulators.
Background technology
Biomass energy belongs to the important component part of new forms of energy, has the key properties such as pollution-free, renewable, this and oil,The primary energy high-energy such as coal follow the mode of utilizing of high pollution to have very large difference. The utilization that increases biomass energy can be effectiveReduce the discharge capacity of carbon dioxide, reduce environmental pollution. Secondly, biomass energy source is wide, utilization is convenient, the crops straw in rural areaStalk, for biomass utilization provides important sources, as the various places such as North China, northeast, Central China all produce a large amount of stalks every year, burnsProcessing can cause atmosphere pollution, buries and can contaminated soil, and this becomes local huge social concern. Biomass granule fuelProduction can be good at addressing this problem, and bring no small economic well-being of workers and staff to local farmers. For this reason, generally use particleMachine carries out granulation to living beings. Existing biomass granulation machine is by the strong squeezing action of ring mould and pressure roller, by material from ringIn the nib of mould, extrude formation particle. According to the difference of the configuration of extrusion axis and ring mould, biomass granulation machine can have multiple knotStructure.
Application number is that 201220344908.0 utility model patent relates to a kind of two roller die biomass granulation machines, comprises materialBucket, gear-box, power transmission shaft and support, arrange two feeding rollers arranged side by side in the lower end of hopper, between two feeding rollers, arrangeSpout connects two meshed gears on two power transmission shafts, and two gears are fixedly connected with respectively and are positioned at spout belowRoller die, arranges uniform material extrusion hole on roller die. Roller die rotates in opposite directions, and biomass material is extruded from material extrusion hole. Material extrusion hole is establishedPut on ring mould, only have the compaction rate of the biomass material that the larger guarantee of pressure between roller die squeezes out. But largerExtruding force easily cause the wearing and tearing of roller die, and adopt two roller dies to granulate, easily generating portion raw material can not have in timePushing of effect, results in blockage, and production efficiency is low.
Application number is that 200720157337.9 utility model patent relates to a kind of Flat die granulating machine, comprises base, electronicMachine, gear assembly, granulating chamber and be arranged on the pinch roller of described granulating chamber, pinch roller below is provided with mould. Pinch roller is multiple, symmetryArrange. Mould is provided with discharge opening, and pinch roller rolls on mould, and biomass material is extruded. For ensureing the pressure of pinch roller and mouldPower, need to adopt extra member to pressurize to pinch roller.
In addition, granulator of the prior art, its dynamical system can not realize multi-change speed, thereby can not be according to raw materialAdjust suitable extrusion speed, easily cause the fracture of wheel pressing shaft, affect the service life of equipment.
Summary of the invention
The technical problem to be solved in the present invention is the defect that overcomes prior art, and a kind of novel three pressure roller variable-ratios are providedGrain machine, it can improve granulation efficiency, and can select suitable extrusion speed according to raw material.
In order to solve the problems of the technologies described above, the invention provides following technical scheme:
A kind of novel three pressure roller variable-ratio granulators of the present invention, it comprises prilling granulator and provides moving for described prilling granulatorThe drive unit of power; Described prilling granulator comprises casing and is arranged on the ring mould in described casing, in described ring mould, is provided with threeIndividual pressure roller; Described drive unit drives described pressure roller to rotate by rotating shaft; The axis direction of described ring mould is vertical setting, described inPressure roller axially, ring mould axially and being axially parallel to each other of rotating shaft; The inner space of described casing is divided into two by described ring mouldIndividual region, encircles the material crush-zone in mould and encircles the region that goes out outside mould; Described material crush-zone is connected with charging aperture,Going out a region is connected with discharging opening; The bottom of described rotating shaft is provided with shaft seat.
Further, described three pressure rollers are along being circumferentially distributed in described ring mould.
Further, described rotating shaft bottom is connected with described drive unit by bevel gear, the driving of described drive unitMoving axis horizontally set.
Further, described drive unit comprises motor or diesel engine and the speed change being connected with described motor or diesel engineCase.
Further, described gearbox is multiple-speed gearbox.
Further, described rotating shaft top is provided with separator, and described separator is connected with automatic grease feeding machine.
Further, between described motor or diesel engine and described gearbox, between described gearbox and described driving shaftAll connect by shaft coupling.
The utility model one mould is dual-purpose, and the ring mould that the machine is used is two working faces, and two working faces can do different twoPlant compression ratio, can in the case of the required compression ratio of raw material is too large, normally produce. The both ends of the surface peace of ring mould of the present utility modelDress size is the same, and turnable uses; When after the first working face wearing and tearing, directly stand up and use the second working face, can improve making of ring mouldUse the life-span. The utility model is provided with gearbox, and mating clutch, can the in the situation that of short of electricity, coordinate diesel engine to use.
The beneficial effect that the present invention reaches is:
The present invention arranges three pressure rollers in ring mould, and three pressure rollers are arranged symmetrically with, and pressure is cancelled out each other, and reduces wearing and tearing, ensuresEquipment is stressed evenly, not fragile, to material extruding thoroughly, does not stay dead angle, enhances productivity; To drive by bevel gearDevice is set to horizontal, uses multiple-speed gearbox, can select suitable extrusion speed according to raw material, and changes transmission speedWhen degree, improve torsion, play the effect of small machine drive large equipment.
Brief description of the drawings
Accompanying drawing is used to provide a further understanding of the present invention, and forms a part for description, with reality of the present inventionExecute example one and be used from explanation the present invention, be not construed as limiting the invention. In the accompanying drawings:
Fig. 1 is structural representation of the present invention;
Fig. 2 is the plan structure schematic diagram of Fig. 1.
Detailed description of the invention
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are described, should be appreciated that preferred reality described hereinExecute example only for description and interpretation the present invention, be not intended to limit the present invention.
As depicted in figs. 1 and 2, a kind of novel three pressure roller variable-ratio granulators of the present invention, it comprises prilling granulator and is instituteStating prilling granulator provides the drive unit of power; Described prilling granulator comprises casing 1 and is arranged on the ring mould 2 in described casing 1,In described ring mould 2, be provided with three pressure rollers 3; Described drive unit drives described pressure roller 3 to rotate by rotating shaft 4; Described ring mould 2Axis direction is vertical setting, described pressure roller 3 axially, ring mould 2 axially and being axially parallel to each other of rotating shaft 4; Described casing 1Inner space be divided into two regions by described ring mould, encircle and go out a region 6 outside material crush-zone in mould 5 and ring mould;Described material crush-zone 5 is connected with charging aperture 7, goes out a region 6 and is connected with discharging opening 8; The bottom of described rotating shaft 4 is provided with and turnsAxle bed 9.
In the present embodiment, described three pressure rollers 3 are along being circumferentially distributed in described ring mould 2.
In the present embodiment, described rotating shaft 4 bottoms are connected with described drive unit by bevel gear 10, described drive unitDriving shaft 11 horizontally sets.
In the present embodiment, described drive unit comprises motor or diesel engine 12 and the change being connected with described motor or diesel engineSpeed case 13.
In the present embodiment, described gearbox 13 is multiple-speed gearbox.
In the present embodiment, described rotating shaft 4 tops are provided with separator 14, and described separator 14 connects with automatic grease feeding machineConnect.
In the present embodiment, between described motor or diesel engine 12 and described gearbox 13, described gearbox 13 with described in driveBetween moving axis 11, all connect by shaft coupling 15.
In use, biomass material enters material crush-zone by charging aperture, and drive unit is by bevel gear bandMoving rotating shaft is rotated, and rotating shaft band dynamic pressure roller rotates, and periodically biomass material is ground and clamp-oned out a region, passes through discharging openingDischarge. Drive unit commutation speed governing, realize small machine and drive whole granulator. Three pressure rollers are arranged symmetrically with, and pressure supports mutuallyDisappear, reduce wearing and tearing.
The present invention arranges three pressure rollers in ring mould, and guarantee equipment is stressed evenly, not fragile, to material extruding thoroughly, and noStay dead angle, enhance productivity; Be set to by bevel gear drive unit horizontal, use multiple-speed gearbox, can basisRaw material are selected suitable extrusion speed, and change when transmission speed and improve torsion, play small machine and drive large equipmentEffect.
Finally it should be noted that: the foregoing is only the preferred embodiments of the present invention, be not limited to the present invention,Although the present invention is had been described in detail with reference to previous embodiment, for a person skilled in the art, it still canSo that the technical scheme that aforementioned each embodiment was recorded is modified, or part technical characterictic is wherein equal to replacement.Within the spirit and principles in the present invention all, any amendment of doing, be equal to replacement, improvement etc., all should be included in of the present inventionWithin protection domain.
Claims (7)
1. novel three pressure roller variable-ratio granulators, is characterized in that, comprise prilling granulator and provide for described prilling granulatorThe drive unit of power; Described prilling granulator comprises casing and is arranged on the ring mould in described casing, in described ring mould, is provided withThree pressure rollers; Described drive unit drives described pressure roller to rotate by rotating shaft; The axis direction of described ring mould is vertical setting, instituteState pressure roller axially, ring mould axially and being axially parallel to each other of rotating shaft; The inner space of described casing is divided into by described ring mouldTwo regions, encircle the material crush-zone in mould and encircle the region that goes out outside mould; Described material crush-zone and charging aperture connectConnect, go out a region and be connected with discharging opening; The bottom of described rotating shaft is provided with shaft seat.
2. the novel three pressure roller variable-ratio granulators of one according to claim 1, is characterized in that described three pressure roller edgesCircumferentially be distributed in described ring mould.
3. the novel three pressure roller variable-ratio granulators of one according to claim 1, is characterized in that, described rotating shaft bottom is logicalCross bevel gear and be connected with described drive unit, the driving shaft horizontally set of described drive unit.
4. the novel three pressure roller variable-ratio granulators of one according to claim 3, is characterized in that described drive unit bagDraw together motor or diesel engine and the gearbox being connected with described motor or diesel engine.
5. the novel three pressure roller variable-ratio granulators of one according to claim 4, is characterized in that, described gearbox is manyLevel gearbox.
6. the novel three pressure roller variable-ratio granulators of one according to claim 1, is characterized in that, establish at described rotating shaft topBe equipped with separator, described separator is connected with automatic grease feeding machine.
7. the novel three pressure roller variable-ratio granulators of one according to claim 4, is characterized in that described motor or diesel oilBetween machine and described gearbox, be all connected by shaft coupling between described gearbox and described driving shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610070610.8A CN105597625A (en) | 2016-02-01 | 2016-02-01 | Novel three-press-roll speed-variable granulation machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610070610.8A CN105597625A (en) | 2016-02-01 | 2016-02-01 | Novel three-press-roll speed-variable granulation machine |
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| Publication Number | Publication Date |
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| CN105597625A true CN105597625A (en) | 2016-05-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610070610.8A Pending CN105597625A (en) | 2016-02-01 | 2016-02-01 | Novel three-press-roll speed-variable granulation machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106582958A (en) * | 2016-12-22 | 2017-04-26 | 江苏金梧实业股份有限公司 | Biomass energy fuel pelleter |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202683165U (en) * | 2012-06-26 | 2013-01-23 | 湖南农业大学 | Biomass ring die forming machine |
| CN204220112U (en) * | 2014-08-22 | 2015-03-25 | 苏州熙瑞新能源科技有限公司 | A kind of ring mould granulator |
| CN104587896A (en) * | 2014-11-19 | 2015-05-06 | 常州远见机械有限公司 | Narrow-ring-die biomass pellet granulator |
| CN205797152U (en) * | 2016-02-01 | 2016-12-14 | 蒋仕杰 | A kind of novel three pressure roller variable-ratio granulation machine |
-
2016
- 2016-02-01 CN CN201610070610.8A patent/CN105597625A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202683165U (en) * | 2012-06-26 | 2013-01-23 | 湖南农业大学 | Biomass ring die forming machine |
| CN204220112U (en) * | 2014-08-22 | 2015-03-25 | 苏州熙瑞新能源科技有限公司 | A kind of ring mould granulator |
| CN104587896A (en) * | 2014-11-19 | 2015-05-06 | 常州远见机械有限公司 | Narrow-ring-die biomass pellet granulator |
| CN205797152U (en) * | 2016-02-01 | 2016-12-14 | 蒋仕杰 | A kind of novel three pressure roller variable-ratio granulation machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106582958A (en) * | 2016-12-22 | 2017-04-26 | 江苏金梧实业股份有限公司 | Biomass energy fuel pelleter |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20160704 Address after: 214000 new Yue Road, Xinjie street, Xinjie street, Yixing, Jiangsu, Wuxi Applicant after: Yixing Kaishida Technology Co., Ltd. Address before: 214000, Wuxi City, Jiangsu province Yixing whale Town, Cheng Zhuang cottage No. 56 Applicant before: Jiang Shijie |
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160525 |