CN103879012B - Vertical shaft flat-die Zhi Gun stalk briquette mechanism - Google Patents
Vertical shaft flat-die Zhi Gun stalk briquette mechanism Download PDFInfo
- Publication number
- CN103879012B CN103879012B CN201410105123.1A CN201410105123A CN103879012B CN 103879012 B CN103879012 B CN 103879012B CN 201410105123 A CN201410105123 A CN 201410105123A CN 103879012 B CN103879012 B CN 103879012B
- Authority
- CN
- China
- Prior art keywords
- die
- flat
- bearing
- pressure roller
- nib
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000004484 Briquette Substances 0.000 title claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims abstract description 5
- 238000003825 pressing Methods 0.000 claims abstract description 3
- 210000004907 Glands Anatomy 0.000 claims description 4
- 230000001105 regulatory Effects 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 238000005755 formation reaction Methods 0.000 abstract 1
- 238000007906 compression Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000000875 corresponding Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 238000005056 compaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/22—Extrusion presses; Dies therefor
- B30B11/228—Extrusion presses; Dies therefor using pressing means, e.g. rollers moving over a perforated die plate
Abstract
The invention provides a kind of vertical shaft flat-die Zhi Gun stalk briquette mechanism, belong to agricultural machinery technological field.Mainly comprise base, transmission system, aggregate bin, bearing, main shaft, flat-die, roller frame, pressure roller, sleeve, spindle vertical is arranged on base and bearing center, flat-die level is arranged on bearing, roller frame cover is vertically arranged on main shaft, be fixed on above bearing, pressure roller level is arranged on roller frame and overlaps on radial axle head, and jacket casing is outside flat-die, aggregate bin is arranged on flat-die lower end, is fixed on bearing.Flat-die has several square through holes in circumference range, centerline hole overlaps with pressure roller tooth centre of gyration line, ensure that material is pressed in nib smoothly, pressure roller is spur gear shape, rotate with axle under the drive of pressing roller holder, simultaneously around axis rotation own, continuously material is pressed in nib, formation regular shape, the stalk block that density is high, productivity ratio and ratio of briquetting are all higher.Structure is simple, compact, and nib not easily blocks, and work continuity is good.
Description
Technical field
The present invention relates to a kind of vertical shaft flat-die Zhi Gun stalk briquette mechanism, belong to agricultural machinery technological field.
Background technology
Stalk briquette technology has been used widely in European countries such as Sweden, then starts late in the research of China, mainly contains that screw extruding bri quetting, piston compression are shaping, the compression forming of ring mould at present, does not also have about adopting the shaping technology of the straight roll compaction of vertical shaft flat-die.Compared with other compressed format, flat-die Zhi Gun stalk briquette mechanism has sturdy and durable, the advantage such as adaptability to raw material is strong, ratio of briquetting is high, easily collecting.
Summary of the invention
The technical problem to be solved in the present invention be to provide a kind of simple and reasonable, be easy to the vertical shaft flat-die Zhi Gun stalk briquette mechanism that manufactures, easy to operate, production cost is low, production efficiency is high.
The present invention solves the technical measures that its technical problem takes: integrated model vertical, mainly comprises base, transmission system, aggregate bin, bearing, main shaft, flat-die, roller frame, pressure roller, sleeve, it is characterized in that; Described spindle vertical is arranged on base and bearing center; Described flat-die level is arranged on bearing; Described roller frame is vertically arranged on main shaft, and with main shaft by spline joint, bottom is pressed on bearing by packing ring, and upper end is fixed by gland by round nut; Described pressure roller level is arranged on the radial axle head of roller frame, is fixed by shaft end ring; Described jacket casing is outside flat-die; Described aggregate bin is arranged on flat-die lower end, is fixed on bearing.
Described flat-die has several square through holes in circumference range, is nib, and nib center line overlaps with pressure roller tooth centre of gyration line.Described pressure roller is straight tube shape, is spur gear with nib contact portion, rotates, around axis rotation own while revolution, leave the gap of 0.05 ~ 0.2mm between pressure roller and flat-die, regulated by top round nut under the drive of pressing roller holder with axle.
The invention has the beneficial effects as follows: the straight roll-in block mechanism of vertical shaft flat-die of employing, structure is simple, compact, and flat-die energy positive and negative uses, with low cost, template is relatively thin, and nib not easily blocks, spur type roller structure, material Grasping skill is comparatively strong, and productivity ratio and ratio of briquetting are all higher.During work, flat-die is fixed on transfixion on bearing, enters the material in sleeve under the revolution of pressure roller and rotation drive, constantly entered in nib by spreading, stalk block after compression is extruded from flat-die lower end, directly falls into Material collecting box for harvesting by Action of Gravity Field, and work continuity is good.The block-shaped rule of stalk of compression, density is large, and quality is good.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2 is that flat-die and pressure roller configure top view.
In figure: 1, bearing (ball) cover, 2, taper roll bearing, 3, base, 4, transmission system, 5, main shaft, 6, bolt, 7, bearing, 8, aggregate bin 9, bearing with cross roller convex symmetrical roller bearing, 10, flat-die, 11, nib, 12, sunk screw, 13, packing ring, 14, pressure roller end cap, 15, pressure roller shaft, 16, pressure roller, 17, roller frame cover, 18, gland, 19, round nut, 20, sleeve.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described.
From accompanying drawing, main shaft 5 vertical is in the centre of base 3 and bearing 7, and fixed by upper end bearing with cross roller convex symmetrical roller bearing 9 and lower end taper roll bearing 2, bottom seals with spacing by bearing (ball) cover 1, and base 3 is connected by bolt 6 with bearing 7.Flat-die 10 is horizontally fixed on bearing 7 by sunk screw 12, and aggregate bin 8 is also connected on bearing 7, exports corresponding 11 times with nib, and multiple nib 11 is on average clouded in flat-die 10 circumference range.Roller frame cover 17 is arranged on main shaft 5 with spline form, and be seated on bearing 7 by packing ring 13, top is fixed by gland 18 by round nut 19.In two horizontal wedge pressure roll stand covers 17 of pressure roller shaft 15, being symmetrically distributed in roller frame overlaps on 17 peripheries, pressure roller 16 is arranged in pressure roller shaft 15 by taper roll bearing, can freely rotate, end is sealed by pressure roller end cap 14, and pressure roller 16 working face is spur gear shape, is beneficial to and captures and spreading material, pressure roller 16 face of gear is corresponding with nib 11, and the gap between pressure roller 16 and flat-die 10 is regulated by upper end round nut.Sleeve 20 encloses in pressure roller 16 outer rim, is arranged on flat-die 10 outer circumference surface.
During work, base 3, bearing 7, flat-die 10 transfixion, power is delivered on main shaft 5 by transmission system 4, main shaft 5 drives roller frame to overlap 17 rotations, thus band dynamic pressure roller 16 rotates, the stalk material that the guillotine cutting entered from sleeve 20 upper end is good, revolve round the sun with under the drive of rotation at pressure roller 16, rolled in nib 11, under the effect of nib 11 inwall frictional force, the material entered in nib 11 increases gradually, pressure strengthens gradually, the material density be compressed in nib 11 strengthens gradually, cohesive force between material is constantly strengthened, finally reach the degree of gelatinization, and by constantly grind into material continue compression descending, finally extrude from nib 11 lower end, linearly shape is continued descending, after reaching certain length, or when touching aggregate bin 8 bottom surface, line interruption, form stalk block.Material constantly feeds, and stalk block is constantly formed, and ensure that high efficiency and the continuity of production.
Claims (1)
1. a vertical shaft flat-die Zhi Gun stalk briquette mechanism, comprises base, transmission system, aggregate bin, bearing, main shaft, flat-die, roller frame, pressure roller, sleeve, it is characterized in that: described spindle vertical is arranged on base and bearing center; Described flat-die level is arranged on bearing; Described roller frame is vertically arranged on main shaft, and with main shaft by spline joint, bottom is pressed on bearing by packing ring, and upper end is fixed by gland by round nut; Described pressure roller level is arranged on the radial axle head of roller frame, is fixed by shaft end ring; Described jacket casing is outside flat-die; Described aggregate bin is arranged on flat-die lower end, be fixed on bearing, flat-die has several square through holes in circumference range, for nib, nib center line overlaps with pressure roller tooth centre of gyration line, flat-die energy positive and negative uses, pressure roller is straight tube shape, is spur gear, rotates under the drive of pressing roller holder with axle with nib contact portion, around axis rotation own while revolution, continuous crawl material, rolls in nib, extrudes the stalk block of regular shape, leave the gap of 0.05 ~ 0.2mm between pressure roller and flat-die, this gap is regulated by top round nut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410105123.1A CN103879012B (en) | 2014-03-16 | 2014-03-16 | Vertical shaft flat-die Zhi Gun stalk briquette mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410105123.1A CN103879012B (en) | 2014-03-16 | 2014-03-16 | Vertical shaft flat-die Zhi Gun stalk briquette mechanism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103879012A CN103879012A (en) | 2014-06-25 |
| CN103879012B true CN103879012B (en) | 2016-01-13 |
Family
ID=50948278
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410105123.1A Expired - Fee Related CN103879012B (en) | 2014-03-16 | 2014-03-16 | Vertical shaft flat-die Zhi Gun stalk briquette mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103879012B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106064493B (en) * | 2016-07-26 | 2018-04-17 | 农业部南京农业机械化研究所 | A kind of flat-die Forming press machine |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19955844A1 (en) * | 1998-11-19 | 2000-05-25 | Pelletsverband Vertriebs Und B | Fuel pellets based on compressed biomass include comminuted cereal or maize or starch as lubricant and binder |
| CN201587136U (en) * | 2009-12-02 | 2010-09-22 | 济南三农能源科技有限公司 | Translational flat-die biomass forming machine |
| CN202862627U (en) * | 2012-10-16 | 2013-04-10 | 陕西科技大学 | Biomass roll forming machine |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT1270217B (en) * | 1994-06-14 | 1997-04-29 | Italtraco Srl | AGGLOMERATOR FOR INCONERENT MASSES |
| JP2010172840A (en) * | 2009-01-30 | 2010-08-12 | Eco-Material Inc | Pelletizer with temperature control mechanism |
-
2014
- 2014-03-16 CN CN201410105123.1A patent/CN103879012B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19955844A1 (en) * | 1998-11-19 | 2000-05-25 | Pelletsverband Vertriebs Und B | Fuel pellets based on compressed biomass include comminuted cereal or maize or starch as lubricant and binder |
| CN201587136U (en) * | 2009-12-02 | 2010-09-22 | 济南三农能源科技有限公司 | Translational flat-die biomass forming machine |
| CN202862627U (en) * | 2012-10-16 | 2013-04-10 | 陕西科技大学 | Biomass roll forming machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103879012A (en) | 2014-06-25 |
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| PB01 | Publication | ||
| C06 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| C10 | Entry into substantive examination | ||
| GR01 | Patent grant | ||
| C14 | Grant of patent or utility model | ||
| CB03 | Change of inventor or designer information |
Inventor after: Chen Haixia Inventor after: Zhang Haikun Inventor after: Dong Dejun Inventor after: Zhou Fengbo Inventor after: Ai Hongbin Inventor after: Li Hongde Inventor after: Zhang Boren Inventor after: Wang Yu Inventor before: Chen Haixia Inventor before: Zhang Haikun Inventor before: Dong Dejun Inventor before: Zhou Fengbo Inventor before: Ai Hongbin Inventor before: Li Hongde Inventor before: Zhang Bairen Inventor before: Wang Yu |
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| COR | Change of bibliographic data | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160113 Termination date: 20200316 |
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| CF01 | Termination of patent right due to non-payment of annual fee |