CN105566809A - 一种硅橡胶电缆绝缘套制配方法 - Google Patents

一种硅橡胶电缆绝缘套制配方法 Download PDF

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CN105566809A
CN105566809A CN201610072112.7A CN201610072112A CN105566809A CN 105566809 A CN105566809 A CN 105566809A CN 201610072112 A CN201610072112 A CN 201610072112A CN 105566809 A CN105566809 A CN 105566809A
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silicone rubber
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范先宝
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Anhui Huambo Cable Material Co Ltd
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Abstract

本发明公开了一种硅橡胶电缆绝缘套制配方法，它由以下原料组成：按分量计取，硅橡胶绝缘层30-60份、相容剂22-36份、抗氧剂10-20份、醋酸乙烯共聚物12-28份、天然橡胶STR2030-36份、硫化剂30-32份、32#机油12-13份、促进剂TMTD6-9份、促进剂ZDC12-18份、促进剂DM22-25份、硫化剂VA-750-56份、防老剂MB9-12份、防老剂DNP10-11份、EVA树脂6-12份、无水氯化锂33-36份、聚氯乙烯40-60份、氢氧化镁10-15份、三氧化二锑15-35份、纳米粘土30-33、硅烷偶联剂38-46份、硬脂酸钡18-20份、氢氧化铝30-40份、阻燃体系60-70份。本发明还涉及硅橡胶绝缘风电电机引接软电缆的制备方法。本发明具有能提高电缆的硅橡胶绝缘层机械性能和耐磨性的优点。

Description

一种硅橡胶电缆绝缘套制配方法
技术领域
本发明涉及一种硅橡胶电缆绝缘套制配方法。
背景技术
目前电缆主要用于风力发电电机锭子连接和转子连接，其主要由铜导体和挤包在铜导体外表的硅橡胶绝缘层，其中硅橡胶绝缘层由单体硅橡胶通过挤出，硫化工艺制成，由于硅橡胶本身机械性能差，使制成的电缆在使用时硅橡胶绝缘层很容易出现刮伤和开裂，特别是在用作双馈电机转子连线时，转子运转对硅橡胶绝缘层的磨损非常大，很容易使硅橡胶绝缘层破损，从而引起断路导致事故发生，造成风电电机每台约100万元的高额返修成本。
鉴于以上现有技术中存在的缺陷，有必要将其进一步改进，使其更具备实用性，才能符合实际使用情况。
发明内容
为了克服上述现有技术的缺陷，本发明的目的是提供一种硅橡胶电缆绝缘套制配方法。
发明是采取以下技术方案来实现的：一种硅橡胶电缆绝缘套制配方法，它由以下原料组成：按分量计取，硅橡胶绝缘层30-60份、相容剂22-36份、抗氧剂10-20份、醋酸乙烯共聚物12-28份、天然橡胶STR2030-36份、硫化剂30-32份、32#机油12-13份、促进剂TMTD6-9份、促进剂ZDC12-18份、促进剂DM22-25份、硫化剂VA-750-56份、防老剂MB9-12份、防老剂DNP10-11份、EVA树脂6-12份、无水氯化锂33-36份、聚氯乙烯40-60份、氢氧化镁10-15份、三氧化二锑15-35份、纳米粘土30-33、硅烷偶联剂38-46份、硬脂酸钡18-20份、氢氧化铝30-40份、阻燃体系60-70份。
具体地，本发明它由以下原料组成：按分量计取，硅橡胶绝缘层31份、相容剂25份、抗氧剂11份、醋酸乙烯共聚物15份、天然橡胶STR2032份、硫化剂31份、32#机油12份、促进剂TMTD7份、促进剂ZDC17份、促进剂DM23份、硫化剂VA-752份、防老剂MB11份、防老剂DNP10份、EVA树脂8份、无水氯化锂33份、聚氯乙烯50份、氢氧化镁12份、三氧化二锑16份、纳米粘土31、硅烷偶联剂42份、硬脂酸钡20份、氢氧化铝32份、阻燃体系66份。
本发明的有益效果：本发明通过对配方调整，对电缆料有一定的补强作用，可提高电缆料的定伸应力、硬度、强度和耐磨性。本发明生产出来的导电屏蔽料不仅具有优良的机械物理性能、剥离力、导电性能，而且同时还具有良好的耐高低温性、耐腐蚀性、耐水性、耐磨性、耐臭氧、耐老化等优点，经久耐用，完全能够满足高压矿用橡套软电缆的要求。
具体实施方式
为使本发明现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施方式，进一步阐述本发明。
本发明是采取以下技术方案来实现的：一种硅橡胶电缆绝缘套制配方法，它由以下原料组成：按分量计取，硅橡胶绝缘层30-60份、相容剂22-36份、抗氧剂10-20份、醋酸乙烯共聚物12-28份、天然橡胶STR2030-36份、硫化剂30-32份、32#机油12-13份、促进剂TMTD6-9份、促进剂ZDC12-18份、促进剂DM22-25份、硫化剂VA-750-56份、防老剂MB9-12份、防老剂DNP10-11份、EVA树脂6-12份、无水氯化锂33-36份、聚氯乙烯40-60份、氢氧化镁10-15份、三氧化二锑15-35份、纳米粘土30-33、硅烷偶联剂38-46份、硬脂酸钡18-20份、氢氧化铝30-40份、阻燃体系60-70份。
作为本发明的优选方案；本发明它由以下原料组成：按分量计取，硅橡胶绝缘层31份、相容剂25份、抗氧剂11份、醋酸乙烯共聚物15份、天然橡胶STR2032份、硫化剂31份、32#机油12份、促进剂TMTD7份、促进剂ZDC17份、促进剂DM23份、硫化剂VA-752份、防老剂MB11份、防老剂DNP10份、EVA树脂8份、无水氯化锂33份、聚氯乙烯50份、氢氧化镁12份、三氧化二锑16份、纳米粘土31、硅烷偶联剂42份、硬脂酸钡20份、氢氧化铝32份、阻燃体系66份。
尽管上文对本发明的具体实施方式给予了详细描述和说明，但是应该指明的是，我们可以依据本发明的构想对上述实施方式进行各种等效改变和修改，其所产生的功能作用仍未超出说明书所涵盖的精神时，均应在本发明的保护范围之内。

Claims (2)

1.一种硅橡胶电缆绝缘套制配方法，其特征在于，它由以下原料组成：按分量计取，硅橡胶绝缘层30-60份、相容剂22-36份、抗氧剂10-20份、醋酸乙烯共聚物12-28份、天然橡胶STR2030-36份、硫化剂30-32份、32#机油12-13份、促进剂TMTD6-9份、促进剂ZDC12-18份、促进剂DM22-25份、硫化剂VA-750-56份、防老剂MB9-12份、防老剂DNP10-11份、EVA树脂6-12份、无水氯化锂33-36份、聚氯乙烯40-60份、氢氧化镁10-15份、三氧化二锑15-35份、纳米粘土30-33、硅烷偶联剂38-46份、硬脂酸钡18-20份、氢氧化铝30-40份、阻燃体系60-70份。
2.根据权利要求1所述的一种硅橡胶电缆绝缘套制配方法，其特征在于，它由以下原料组成：按分量计取，硅橡胶绝缘层31份、相容剂25份、抗氧剂11份、醋酸乙烯共聚物15份、天然橡胶STR2032份、硫化剂31份、32#机油12份、促进剂TMTD7份、促进剂ZDC17份、促进剂DM23份、硫化剂VA-752份、防老剂MB11份、防老剂DNP10份、EVA树脂8份、无水氯化锂33份、聚氯乙烯50份、氢氧化镁12份、三氧化二锑16份、纳米粘土31、硅烷偶联剂42份、硬脂酸钡20份、氢氧化铝32份、阻燃体系66份。
CN201610072112.7A 2016-02-02 2016-02-02 一种硅橡胶电缆绝缘套制配方法 Pending CN105566809A (zh)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106751297A (zh) * 2016-12-20 2017-05-31 安徽华天电缆有限公司 一种耐高温耐老化电缆材料
CN109266004A (zh) * 2018-08-31 2019-01-25 天峨县宏昌农机专业合作社 一种硅橡胶电缆绝缘层
CN110527268A (zh) * 2019-08-05 2019-12-03 晶锋集团股份有限公司 一种耐老化抗裂高分子电缆料及其制备方法

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102816435A (zh) * 2012-07-28 2012-12-12 安徽弘博电缆有限公司 一种阻燃型橡胶绝缘软电缆料及其制备方法
CN103992580A (zh) * 2014-04-29 2014-08-20 晋源电气集团股份有限公司 一种高效阻燃电缆护套材料
CN104140613A (zh) * 2014-07-18 2014-11-12 国家电网公司 一种电力电缆绝缘层材料及其制备方法

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102816435A (zh) * 2012-07-28 2012-12-12 安徽弘博电缆有限公司 一种阻燃型橡胶绝缘软电缆料及其制备方法
CN103992580A (zh) * 2014-04-29 2014-08-20 晋源电气集团股份有限公司 一种高效阻燃电缆护套材料
CN104140613A (zh) * 2014-07-18 2014-11-12 国家电网公司 一种电力电缆绝缘层材料及其制备方法

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106751297A (zh) * 2016-12-20 2017-05-31 安徽华天电缆有限公司 一种耐高温耐老化电缆材料
CN109266004A (zh) * 2018-08-31 2019-01-25 天峨县宏昌农机专业合作社 一种硅橡胶电缆绝缘层
CN110527268A (zh) * 2019-08-05 2019-12-03 晶锋集团股份有限公司 一种耐老化抗裂高分子电缆料及其制备方法

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Application publication date: 20160511