CN105562904A - Device and method for automatically cleaning up and repairing welding tool - Google Patents
Device and method for automatically cleaning up and repairing welding tool Download PDFInfo
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- CN105562904A CN105562904A CN201610067260.XA CN201610067260A CN105562904A CN 105562904 A CN105562904 A CN 105562904A CN 201610067260 A CN201610067260 A CN 201610067260A CN 105562904 A CN105562904 A CN 105562904A
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- Prior art keywords
- module
- soldering set
- cleaning
- automatic clearance
- cut
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
- B23K9/328—Cleaning of weld torches, i.e. removing weld-spatter; Preventing weld-spatter, e.g. applying anti-adhesives
Abstract
The invention discloses a device for automatically cleaning up and repairing a welding tool. The device comprises a control module, a welding slag cleaning-up module and a rack; the welding slag cleaning-up module is connected with the rack, and the device is characterized by further comprising a wire shearing module, a welding tool fixing module, a conveying module and a sensing module; the welding tool fixing module is connected with the conveying module, and the wire shearing module is arranged on a conveying path of the conveying module; the welding slag cleaning-up module and the welding tool fixing module are correspondingly arranged; the welding slag cleaning-up module, the wire shearing module, the welding tool fixing module and the sensing module are electrically connected with a control module; through unified commands of the control module and conveying of the conveying module, integrated automatic operation of cleaning up and wire shearing of the welding tool can be achieved, the automation degree and the intelligence degree are high, and operation is convenient; and the phenomena that in the prior art, workers do tedious work of cleaning up and wire shearing, time and labor are consumed, the manual cost is high, and risks of occupational injuries are caused are avoided.
Description
Technical field
The present invention relates to field of welding devices, specifically, relate to the device and method of a kind of Automatic clearance finishing soldering set.
Background technology
Along with gas protection welding process is applied increasingly extensive in Metal Material Welding, the thing followed has occurred that needs how to solve the welding slag cleared up and be attached on soldering set, how to repair welding wire length and prevent or reduce that starting the arc welding slag splashes etc. relevant issues.The current cleaning welding slag be attached on soldering set is the welding slag that the method for welder's physics removes in soldering set hole.Cut welding wire to the length needed with card silk pincers again, and then a certain amount of liquid splashing prevention effect is sprayed at welding wire place.The practice of this cleaning, finishing, spray splashproof liquid, to the welder of continuous productive process, is the burden of an a tax on one's mind tired lock.
Therefore, how to research and develop a kind of automation, intelligence degree is higher, easy-to-use, Automatic clearance that is that go slick repairs the apparatus and method of soldering set, just becomes technical problem urgently to be resolved hurrily.
Summary of the invention
The application solve subject matter is to provide a kind of automation, intelligence degree is higher, easy-to-use, Automatic clearance that is that go slick repairs the apparatus and method of soldering set, and the needs that cannot realize to solve prior art manually replace operation, time and effort consuming, use technical problem not easily.
In order to solve the problems of the technologies described above, the invention discloses the device of a kind of Automatic clearance finishing soldering set, comprise control module, welding slag cleaning module and frame, described welding slag cleaning module is connected with described frame, it is characterized in that, also comprise and cut a module, soldering set stuck-module, transport module and sensing module, wherein
Described soldering set stuck-module and described transport model calling, described in cut a module installation in the transport path of described transport module, module is corresponding with described soldering set stuck-module arranges for the cleaning of described welding slag;
Described welding slag cleaning module, cut a module, soldering set stuck-module and sensing module and be electrically connected with described control module respectively.
Preferably, also comprise spray module, described spray module installation is in the transport path of described transport module, and described spray module is electrically connected with described control module.
Preferably, described spray module comprises at least one spray head.
Preferably, described welding slag cleaning module comprises power set and scarfing cinder milling cutter, and described scarfing cinder milling cutter is connected to described power set.
Preferably, the shape of described milling cutter is cylindrical, and the end of described milling cutter is with sawtooth.
Preferably, described spray module also comprises removable clamping device, spray head described in described removable gripper mechanism grips.
Preferably, spray head described in described removable gripper mechanism grips can carry out dimensional orientation and moves and/or rotate at any angle.
A method for Automatic clearance finishing soldering set, for cleaning and the finishing of soldering set, is characterized in that, comprising:
Step one: when described soldering set stuck-module fixes soldering set for clearance, described sensing module sends fixed signal to described control module;
Step 2: described control module receives described fixed signal, sends cleaning instruction to described soldering set cleaning module;
Step 3: described soldering set cleaning module receives described cleaning instruction, starts to carry out cleaning work;
Step 4: after described cleaning work completes, described sensing module sends cleaning settling signal to described control module;
Step 5: described control module receives described cleaning settling signal, sends instruction to transporting module and cut a module, after described transport module receives instruction, soldering set is moved to cut a module cut silk mouth place, described in cut to complete after a module receives instruction and cut silk work.
Preferably, control module described in described step 4 sends instruction to spraying module, to soldering set ejecting liquid after described spray module reception instruction.
Compared with prior art, the apparatus and method of Automatic clearance finishing soldering set of the present invention, reach following effect:
(1) device of Automatic clearance finishing soldering set provided by the invention, by the unified instruction of described control module and the transport of described transport module, the one automation mechanized operation that soldering set is cleared up and cut silk can be realized, automation and intelligentification degree is high, easy to operate, avoid the tedious work that staff in prior art carries out clearing up, cutting silk, time and effort consuming, cost of labor is high, causes the risk of industrial injury in addition;
(2) Automatic clearance provided by the invention is used to repair the device of soldering set, damage to soldering set shape when avoiding labor cleaning's soldering set, extend the service life of soldering set, make soldering set clear up a process of cutting very facility and safety, save cost of labor, be very easy to weld job, improve weld job efficiency;
(3) device of Automatic clearance finishing soldering set provided by the invention, described milling cutter end, with sawtooth, rotates under the drive of power set, thus clears up soldering set surface, easy to use, and cleaning effect is good;
(4) device of Automatic clearance provided by the invention finishing soldering set, described spray module can under control of the control means, and spray from the various piece of all angles to described soldering set, process is rapid, uniform spraying, conservation;
(5) method of Automatic clearance finishing soldering set provided by the invention, the one automation mechanized operation that soldering set is cleared up and cut silk can be realized, automation and intelligentification degree is high, easy to operate, flow process is simple, widely applicable, avoids the tedious work that staff in prior art carries out clearing up, cutting silk, time and effort consuming, cost of labor is high, causes the risk of industrial injury in addition; And the damage to soldering set shape when avoiding labor cleaning's soldering set, have impact on globality and the service life of soldering set outward appearance;
(5) use Automatic clearance provided by the invention to repair the method for soldering set, extend the service life of soldering set, make soldering set clear up a process of cutting very facility and safety, save cost of labor, be very easy to weld job, improve weld job efficiency.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide a further understanding of the present invention, forms a part of the present invention, and schematic description and description of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is the structural representation of the device of Automatic clearance of the present invention finishing soldering set;
Fig. 2 is the structural representation of scarfing cinder milling cutter in the device of Automatic clearance of the present invention finishing soldering set.
Detailed description of the invention
As employed some vocabulary to censure specific components in the middle of description and claim.Those skilled in the art should understand, and hardware manufacturer may call same assembly with different noun.This specification and claims are not used as with the difference of title the mode distinguishing assembly, but are used as the criterion of differentiation with assembly difference functionally." comprising " as mentioned in the middle of description and claim is in the whole text an open language, therefore should be construed to " comprise but be not limited to "." roughly " refer to that in receivable error range, those skilled in the art can solve the technical problem within the scope of certain error, reach described technique effect substantially.In addition, " couple " word and comprise directly any and indirectly electric property coupling means at this.Therefore, if describe a first device in literary composition to be coupled to one second device, then represent described first device and directly can be electrically coupled to described second device, or be indirectly electrically coupled to described second device by other devices or the means that couple.Description subsequent descriptions is implement the better embodiment of the application, and right described description is for the purpose of the rule that the application is described, and is not used to the scope limiting the application.The protection domain of the application is when being as the criterion depending on the claims person of defining.
Below in conjunction with accompanying drawing, the application is described in further detail, but not as the restriction to the application.
Embodiment one:
A device for Automatic clearance finishing soldering set, comprises control module 1, welding slag cleaning module 2 and frame 3, and described welding slag cleaning module 2 is connected with described frame 3, it is characterized in that, also comprise and cut a module 4, soldering set stuck-module 5, transport module 6 and sensing module 7, wherein
Described soldering set stuck-module 5 is connected with described transport module 6, described in cut a module 4 and be arranged in the transport path of described transport module 6, module 2 is corresponding with described soldering set stuck-module 5 arranges in described welding slag cleaning;
Described welding slag cleaning module 2, cut a module 4, soldering set stuck-module 5 and sensing module 7 and be electrically connected with described control module 1 respectively.By the unified instruction of described control module 1 and the transport of described transport module 6, the device of Automatic clearance finishing soldering set provided by the invention, the one automation mechanized operation that soldering set is cleared up and cut silk can be realized, automation and intelligentification degree is high, easy to operate, avoid the tedious work that staff in prior art carries out clearing up, cutting silk, time and effort consuming, cost of labor is high, causes the risk of industrial injury in addition; And the damage to soldering set shape when avoiding labor cleaning's soldering set, have impact on globality and the service life of soldering set outward appearance.
Use Automatic clearance provided by the invention to repair the device of soldering set, extend the service life of soldering set, make soldering set clear up a process of cutting very facility and safety, save cost of labor, be very easy to weld job, improve weld job efficiency.
Embodiment two:
A device for Automatic clearance finishing soldering set, comprises control module 1, welding slag cleaning module 2 and frame 3, and described welding slag cleaning module 2 is connected with described frame 3, it is characterized in that, also comprise and cut a module 4, soldering set stuck-module 5, transport module 6 and sensing module 7, wherein
Described soldering set stuck-module 5 is connected with described transport module 6, described in cut a module 4 and be arranged in the transport path of described transport module 6, module 2 is corresponding with described soldering set stuck-module 5 arranges in described welding slag cleaning;
Described welding slag cleaning module 2, cut a module 4, soldering set stuck-module 5 and sensing module 7 and be electrically connected with described control module 1 respectively.
The device of described Automatic clearance finishing soldering set also comprises spray module 8, and described spray module 8 is arranged in the transport path of described transport module 6, and described spray module 8 is electrically connected with described control module 1.
The device of Automatic clearance finishing soldering set provided by the invention, soldering set cleaning can be realized, spray and cut the one automation mechanized operation of silk, automation and intelligentification degree is high, easy to operate, avoid the tedious work that staff in prior art carries out clearing up, spray and cutting silk, time and effort consuming, cost of labor is high, causes the risk of industrial injury in addition; And the damage to soldering set shape when avoiding labor cleaning's soldering set, have impact on globality and the service life of soldering set outward appearance.
Use Automatic clearance provided by the invention to repair the device of soldering set, extend the service life of soldering set, soldering set is cleared up, spray and cut a process very facility and safety, save cost of labor, be very easy to weld job, improve weld job efficiency.
Preferably, described spray module 8 comprises at least one spray head 81.
Preferably, described welding slag cleaning module 2 comprises power set 22 and scarfing cinder milling cutter 21, and described scarfing cinder milling cutter 21 is connected to described power set 22.
Preferably, the shape of described scarfing cinder milling cutter 21 is cylindrical, and the end of described scarfing cinder milling cutter 21 is with sawtooth.Shown in the structural representation of scarfing cinder milling cutter 21 as provided by the invention in Fig. 2, described scarfing cinder milling cutter 21 end, with sawtooth, rotates, thus clears up soldering set surface under the drive of power set, and easy to use, cleaning effect is good.
Preferably, described spray module 8 also comprises removable clamping device 82, and described removable clamping device 82 clamps described spray head.Described removable clamping device 82 clamps described spray head 81 can carry out dimensional orientation and move and/or rotate at any angle.Therefore, described spray module 8 can under the control of control device 1, and spray from the various piece of all angles to described soldering set, process is rapid, uniform spraying, conservation.
Embodiment three:
A method for Automatic clearance finishing soldering set, for cleaning and the finishing of soldering set, is characterized in that, comprising:
Step one: when described soldering set stuck-module 5 fixes soldering set for clearance, described sensing module 7 sends fixed signal to described control module 1;
Step 2: described control module 1 receives described fixed signal, sends cleaning instruction to described soldering set cleaning module 2;
Step 3: described soldering set cleaning module 2 receives described cleaning instruction, starts to carry out cleaning work;
Step 4: after described cleaning work completes, described sensing module 7 sends cleaning settling signal to described control module 1;
Step 5: described control module 1 receives described cleaning settling signal, send instruction to transporting module 6 and cutting a module 4, after described transport module 6 receives instruction, soldering set is moved to cut a module 4 cut silk mouth place, described in cut to complete after a module 4 receives instruction and cut silk work.
The method of Automatic clearance finishing soldering set provided by the invention, the one automation mechanized operation that soldering set is cleared up and cut silk can be realized, automation and intelligentification degree is high, easy to operate, flow process is simple, widely applicable, avoids the tedious work that staff in prior art carries out clearing up, cutting silk, time and effort consuming, cost of labor is high, causes the risk of industrial injury in addition; And the damage to soldering set shape when avoiding labor cleaning's soldering set, have impact on globality and the service life of soldering set outward appearance.
Use Automatic clearance provided by the invention to repair the method for soldering set, extend the service life of soldering set, make soldering set clear up a process of cutting very facility and safety, save cost of labor, be very easy to weld job, improve weld job efficiency.
Preferably, control module 1 described in described step 4 sends instruction to spray module 8, and described spray module 8 receives after instruction to soldering set ejecting liquid.
Compared with prior art, the device of Automatic clearance finishing soldering set of the present invention and the method for Automatic clearance finishing soldering set, reach following effect:
(1) device of Automatic clearance finishing soldering set provided by the invention, by the unified instruction of described control module and the transport of described transport module, the one automation mechanized operation that soldering set is cleared up and cut silk can be realized, automation and intelligentification degree is high, easy to operate, avoid the tedious work that staff in prior art carries out clearing up, cutting silk, time and effort consuming, cost of labor is high, causes the risk of industrial injury in addition;
(2) Automatic clearance provided by the invention is used to repair the device of soldering set, damage to soldering set shape when avoiding labor cleaning's soldering set, extend the service life of soldering set, make soldering set clear up a process of cutting very facility and safety, save cost of labor, be very easy to weld job, improve weld job efficiency;
(3) device of Automatic clearance finishing soldering set provided by the invention, described scarfing cinder milling cutter end, with sawtooth, rotates, thus clears up soldering set surface under the drive of power set, and easy to use, cleaning effect is good;
(4) device of Automatic clearance provided by the invention finishing soldering set, described spray module can under control of the control means, and spray from the various piece of all angles to described soldering set, process is rapid, uniform spraying, conservation;
(5) method of Automatic clearance finishing soldering set provided by the invention, the one automation mechanized operation that soldering set is cleared up and cut silk can be realized, automation and intelligentification degree is high, easy to operate, flow process is simple, widely applicable, avoids the tedious work that staff in prior art carries out clearing up, cutting silk, time and effort consuming, cost of labor is high, causes the risk of industrial injury in addition; And the damage to soldering set shape when avoiding labor cleaning's soldering set, have impact on globality and the service life of soldering set outward appearance;
(5) use Automatic clearance provided by the invention to repair the method for soldering set, extend the service life of soldering set, make soldering set clear up a process of cutting very facility and safety, save cost of labor, be very easy to weld job, improve weld job efficiency.
Because method part has been described in detail the embodiment of the present application, the expansion of the System and method for corresponding part related in embodiment is described omit here, repeat no more.Description for particular content in system can the content of reference method embodiment, no longer specifically limits here.
Above-mentioned explanation illustrate and describes some preferred embodiments of the application, but as previously mentioned, be to be understood that the application is not limited to the form disclosed by this paper, should not regard the eliminating to other embodiments as, and can be used for other combinations various, amendment and environment, and can in application contemplated scope described herein, changed by the technology of above-mentioned instruction or association area or knowledge.And the change that those skilled in the art carry out and change do not depart from the spirit and scope of the application, then all should in the protection domain of the application's claims.
Claims (9)
1. a device for Automatic clearance finishing soldering set, comprises control module, welding slag cleaning module and frame, and described welding slag cleaning module is connected with described frame, it is characterized in that, also comprises and cuts a module, soldering set stuck-module, transport module and sensing module, wherein,
Described soldering set stuck-module and described transport model calling, described in cut a module installation in the transport path of described transport module, module is corresponding with described soldering set stuck-module arranges for the cleaning of described welding slag;
Described welding slag cleaning module, cut a module, soldering set stuck-module and sensing module and be electrically connected with described control module respectively.
2. the device of Automatic clearance finishing soldering set according to claim 1, it is characterized in that, also comprise spray module, described spray module installation is in the transport path of described transport module, and described spray module is electrically connected with described control module.
3. the device of Automatic clearance finishing soldering set according to claim 2, it is characterized in that, described spray module comprises at least one spray head.
4., according to the device of described Automatic clearance finishing soldering set arbitrary in claims 1 to 3, it is characterized in that, described welding slag cleaning module comprises power set and scarfing cinder milling cutter, and described scarfing cinder milling cutter is connected to described power set.
5. the device of Automatic clearance finishing soldering set according to claim 4, it is characterized in that, the shape of described milling cutter is cylindrical, and the end of described milling cutter is with sawtooth.
6. the device of Automatic clearance finishing soldering set according to claim 5, it is characterized in that, described spray module also comprises removable clamping device, spray head described in described removable gripper mechanism grips.
7. the device of Automatic clearance finishing soldering set according to claim 6, it is characterized in that, spray head described in described removable gripper mechanism grips can carry out dimensional orientation and move and/or rotate at any angle.
8. a method for Automatic clearance finishing soldering set, for cleaning and the finishing of soldering set, is characterized in that, comprising:
Step one: when described soldering set stuck-module fixes soldering set for clearance, described sensing module sends fixed signal to described control module;
Step 2: described control module receives described fixed signal, sends cleaning instruction to described soldering set cleaning module;
Step 3: described soldering set cleaning module receives described cleaning instruction, starts to carry out cleaning work;
Step 4: after described cleaning work completes, described sensing module sends cleaning settling signal to described control module;
Step 5: described control module receives described cleaning settling signal, sends instruction to transporting module and cut a module, after described transport module receives instruction, soldering set is moved to cut a module cut silk mouth place, described in cut to complete after a module receives instruction and cut silk work.
9. method according to claim 8, is characterized in that, control module described in described step 4 sends instruction to spraying module, to soldering set ejecting liquid after described spray module reception instruction.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610067260.XA CN105562904B (en) | 2016-01-29 | 2016-01-29 | A kind of device and method of automatic cleaning finishing soldering set |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610067260.XA CN105562904B (en) | 2016-01-29 | 2016-01-29 | A kind of device and method of automatic cleaning finishing soldering set |
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| CN105562904A true CN105562904A (en) | 2016-05-11 |
| CN105562904B CN105562904B (en) | 2019-06-04 |
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Cited By (1)
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| CN106112233A (en) * | 2016-08-23 | 2016-11-16 | 高桥金属制品（苏州）有限公司 | The most clear a kind of rifle anti-block apparatus |
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| CN105562904B (en) | 2019-06-04 |
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Effective date of registration: 20221207 Address after: 100000 02, Building 26, East Xindu Station, Qinghe Xisanqi, Haidian District, Beijing Patentee after: Beijing Jinyu Automation Equipment Co.,Ltd. Address before: A-2133, Floor 2, Building A 10, South Moliyuan, Wangdezheng Road, Northwest, Haidian District, Beijing 100094 Patentee before: BEIJING JINYUHONGYUAN AUTOMATION TECHNOLOGY Co.,Ltd. |