CN105555475A - Barrel tank for centrifugal barrel machine, method for producing same, and centrifugal barrel polishing machine - Google Patents

Barrel tank for centrifugal barrel machine, method for producing same, and centrifugal barrel polishing machine Download PDF

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Publication number
CN105555475A
CN105555475A CN201480052123.8A CN201480052123A CN105555475A CN 105555475 A CN105555475 A CN 105555475A CN 201480052123 A CN201480052123 A CN 201480052123A CN 105555475 A CN105555475 A CN 105555475A
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CN
China
Prior art keywords
roller trough
main body
lid
roller
hollow shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201480052123.8A
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Chinese (zh)
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CN105555475B (en
Inventor
前田和良
服部智巳
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Sintokogio Ltd
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Sintokogio Ltd
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Publication of CN105555475A publication Critical patent/CN105555475A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/02Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving rotary barrels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/02Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving rotary barrels
    • B24B31/023Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving rotary barrels with tiltable axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/12Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D22/00Producing hollow articles
    • B29D22/003Containers for packaging, storing or transporting, e.g. bottles, jars, cans, barrels, tanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00Subject matter not provided for in other groups of this subclass
    • B29D99/0096Producing closure members for containers, e.g. closure caps or stoppers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

In one embodiment, provided is a barrel tank that is for a centrifugal barrel polishing machine and within which a polishing space into which a mass is introduced is formed. The barrel tank is configured from a main body and a lid, and the entirety of the mass and/or lid is configured from a rubber to which wear resistance performance has been imparted. Due to being lighter than the weight of conventional barrel tanks, it is possible to ease the burden on operators. Also, due to using wear resistant rubber, it is possible to curve all the corners of the polishing space, and so it is possible to process all the processing subjects uniformly.

Description

Centrifugal drum machine roller trough and manufacture method thereof and centrifugal drum grinder
Technical field
The present invention relates to the roller trough of centrifugal drum grinder and manufacture method thereof and centrifugal drum grinder.
Background technology
As carrying out the Burr removal of machined object, adjustment form surface roughness, increasing the centrifugal grinder of the centrifugal grinding such as circularity, retouching gloss, there will be a known centrifugal drum grinder.Centrifugal drum grinder makes to be incorporated with blocks (to refer to load whole objects of roller trough.When dry grinding to be machined object and abrasive media, when be machined object when wet lapping, abrasive media, water and the mixture that loads as required) multiple centrifugal drum grooves carry out planetary motion (from revolution), make blocks fluidization in the inside of roller trough, carry out the device of the grinding of machined object thus.
Roller trough is such as shown in patent document 1, is generally made up of metal frame and the polyurethane resin that is fixed as inner lining material in the inside of this framework.
Patent document 1: Japanese Unexamined Patent Publication 2004-042664 publication
When utilizing centrifugal drum grinder to grind, load blocks from after the roller trough that centrifugal drum grinder is pulled down, operator is manually positioned in centrifugal drum grinder.After grinding completes, operator is again manual to pull down roller trough from centrifugal drum grinder.The roller trough of existing structure uses metal framework thus Heavy Weight.Therefore, large to the burden of operator.
In addition, as further problem points, also has the fixing means of inner lining material.In the roller trough of existing structure, the method for secure liner material has following methods: (1) bonding is with the parts of the shape of roller trough, (2) inner lining material of tabular is bonded, (3) inner lining material of melting is sprayed at the inwall Post RDBMS of roller trough, but no matter which fixing means all there is following problems.
When (1), need mould.Therefore, when carrying out the design alterations such as change inner lining material thickness, new mould must be made.Because mould is expensive, so easily design alteration cannot be carried out.
When (2), produce the seam of inner lining material.Because of the shape with machined object, machined object enters this seam, thus cannot grind whole machined object (being designated as by this grinding state below " grinding is uneven ") equably.In addition, owing to there is the bight of acute angle or obtuse angle, produce the uneven reason of grinding so not only become, and produce cracked or crack equivalent damage because of grinding at machined object.
When (3), be difficult to the thickness of inner lining construction material equably.When inner lining material in uneven thickness, it is uneven to produce grinding.In addition, due to thinner thickness position loss sharply, so cause changing inner lining material too early.
Roller trough due to existing structure has problem as above, so seek the appearance of the new roller trough overcoming these problem points.
Summary of the invention
In view of the above problems, the present invention is a kind of centrifugal drum grinder roller trough, consist of and comprise main body and lid, and the grinding space loaded for blocks is formed in inside, it is characterized in that, aforementioned body is made up of the rubber (following, to be designated as " mar proof rubber ") imparting abrasion resistance properties with the entirety of at least one party in both lids.Herein, so-called mar proof rubber refers to that in the ARCRON wear test with regulation in JIS (JapaneseIndustrialStandards: Japanese Industrial Standards) K6264-2 (2005), measured value is 350mm 3the rubber of following scope.Owing to not using metal frame, so lighter than existing roller trough.Therefore, the burden of operator is reduced.In addition, lightweight due to roller trough, thus the output of the motor driving centrifugal drum grinder can be reduced.Because main body is than the large parts of lid, even if so only entire body be made up of mar proof rubber and also can be enough to realize lightness, but by main body and lid is overall form by mar proof rubber time can realize more lightness.In addition, the entirety of at least one party in both so-called main body and lid refers in main body or lid, for playing the part of the function as roller trough main body or lid.Namely, as long as the entirety of the roller trough of a mode of the present invention main body or lid is in fact made up of the rubber imparting abrasion resistance properties, such as stationary body or lid parts, also can be made up of the material beyond mar proof rubber for roller trough being fixed on the extentions such as the parts of roller machine, the parts knowing the limit of wear of roller trough.
In addition, the above-mentioned grinding space that also can be configured to load for blocks is polygon prism shape, and whole bight is curved surface.Due to the part without acute angle or right angle, so grinding inequality can not be produced.
In addition, the area grinding the cross section in space also can keep certain in the optional position of short transverse.Thereby, it is possible to do not make the finishing stage of machined object even with affecting by machined object shape.
In addition, also can be configured to the composition surface in aforementioned body and above-mentioned lid, either party in aforementioned body and above-mentioned both lids is provided with the protuberance of the seal for improving above-mentioned grinding space, and is fixed with deformation restricting portions part in the periphery of this protuberance.Due to protuberance and opposite face form fit deform, so the sealing of roller trough inner space improves.In addition, if protuberance to the peripheral direction of roller trough be deformed into required more than, then become the reason that sealing is deteriorated.Protuberance can be prevented to the distortion of peripheral direction by arranging above-mentioned deformation restricting portions part further.
In addition, the marker slip being used for the wear extent knowing above-mentioned resin also can be configured to be embedded in aforementioned body or above-mentioned lid.The internal face that blocks contacts weares and teares because of cylinder grinding.If wearing and tearing are in progress, working ability reduces, and thus cannot manage processing stage.For this reason, roller trough must be changed before affecting working ability.Due to replacing construction can be known by the marker slip being embedded in roller trough, so the management of processing stage becomes easy.
Above-mentioned marker slip also can be formed as the cloth be made up of nylon.Except knowing the effect of the replacing construction of roller trough, the effect improving intensity can also be obtained further.In addition, even if marker slip is exposed to surface in cylinder grinding way, also impact can not be brought on the proterties of machined object.
In addition, the main body in centrifugal drum grinder roller trough or the manufacture method of lid also can comprise: prepare the operation comprising the shaping jig of the shape parts identical with the recess forming above-mentioned grinding space in aforementioned body or above-mentioned lid; Raw rubber is coated on the operation of above-mentioned parts; The solidification of coated raw rubber is obtained the operation of formed body; Adjust the operation of the profile of above-mentioned formed body; And the operation of above-mentioned shaping jig is pulled down from the formed body after polishing.Due to can by raw rubber being wound in above-mentioned parts and shaping, so without the need to mould as above.In addition, the shape due to above-mentioned parts becomes the internal face of roller trough, so by the edged surface of polygonal column member is processed as regulation curvature, the bight of the internal face of roller trough can be formed as curved surface.
In addition, the main body in centrifugal drum grinder roller trough or the manufacture method of lid also can comprise: prepare the operation comprising the shaping jig of the shape parts identical with the recess forming above-mentioned grinding space in aforementioned body or above-mentioned lid; The raw rubber of specific thickness is coated on the operation of above-mentioned parts; After above-mentioned marker slip being fixed at least lateral circle surface of coated raw rubber, the operation of coated raw rubber again; The solidification of coated raw rubber is obtained the operation of formed body; Adjust the operation of the profile of above-mentioned formed body; And the operation of above-mentioned shaping jig is pulled down from the formed body after polishing.Can easily set the position burying marker slip underground.
In a mode of the present invention, provide the centrifugal drum grinder being equipped with multiple above-mentioned roller trough.This centrifugal drum grinder possesses: the turntable of disc-shape, consists of and can rotate centered by hollow shaft; Multiple roller trough shell, they are arranged on turntable via the respective axis of rotation, and are configured to roller trough each spinning centered by the axis of rotation that can make to be accommodated in its inside; Abutment portion, the hollow shaft of turntable is configured to be inclined relative to horizontal by it, and is configured to parallel relative to hollow shaft by each axis of rotation of multiple roller trough shell; Driving mechanism, it makes turntable rotate centered by hollow shaft; And follower, it is driven in the rotation of turntable, and makes each spinning centered by the axis of rotation of multiple roller trough.According to the centrifugal drum grinder of a mode, due to the state making roller trough tilt grinding machined object, so the damage of the machined object produced because of grinding in cracked or crack and so on can be alleviated.
In addition, abutment portion also can have: the 1st base station, and it has with respect to the horizontal plane with more than 30 degree and the 1st inclined plane of the angular slope of less than 70 degree; 2nd base station, it has 2nd inclined plane vertical relative to the 1st inclined plane, and is configured to the mode vertical relative to the 2nd inclined plane with hollow shaft supports hollow shaft in the 2nd inclined plane.
According to the present invention, can provide light-dutyer than existing roller trough, and to the centrifugal drum grinder roller trough of the damage of machined object and the centrifugal drum grinder being equipped with this roller trough when suppressing the grinding of machined object inequality and grinding.
In addition, roller trough of the present invention all can use in either party cylinder process of lapping in dry type, wet type.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the roller trough for illustration of an embodiment.Fig. 1 (A) is the partial sectional view observing main body and lid from frontal, and Fig. 1 (B) is the top view (A-A in Fig. 1 (A) is to looking) of main body.
Fig. 2 is the flow chart of the manufacture method of the roller trough representing an embodiment.
Fig. 3 is the schematic diagram of the structure of centrifugal drum grinder for illustration of the roller trough being placed with an embodiment.Fig. 3 (A) is the schematic diagram of the structure representing centrifugal drum grinder, and Fig. 3 (B) represents that B-C-D-E in Fig. 3 (A) is to the schematic diagram looked.
Fig. 4 is the schematic diagram for illustration of the method roller trough of an embodiment being fixed on roller trough shell.Fig. 4 (A) is the partial sectional view observing roller trough shell from frontal, and Fig. 4 (B) is the schematic diagram of the F-F stravismus represented in Fig. 4 (A).
Fig. 5 is the schematic diagram for illustration of additive method roller trough being fixed on roller trough shell.
Fig. 6 is the schematic diagram of other modes for illustration of centrifugal drum grinder.
Detailed description of the invention
Be described with reference to the roller trough of Fig. 1 ~ Fig. 6 to an embodiment.The present invention is not limited to following embodiment, can change its part as required.In addition, in the following description, if direction does not specialize up and down, the direction in figure is referred to.In addition, in Fig. 3 ~ Fig. 6, kayser C and the handle sectional fixture H of diagram roller trough 01 is omitted for simplicity.
(structure of roller trough)
Fig. 1 (A) is the partial sectional view of the roller trough schematically representing an embodiment, and Fig. 1 (B) is the top view of the main body of the roller trough of an embodiment.The roller trough of an embodiment is a kind of centrifugal drum grinder cylinder, and it comprises main part and cap, and this main part comprises side and the bottom surface of tubular, and marks off grinding space by main part and cap.The entirety of the entirety of main part (main body 10) or cap (lid 20) is made up of the rubber imparting abrasion resistance properties of an embodiment of resin.Below, the roller trough 01 shown in Fig. 1 (A), Fig. 1 (B) is described in detail.
As shown in Fig. 1 (A), roller trough 01 is configured to the lid 20 of the main body 10 of the drum comprising upper end open and the drum of lower ending opening.Main body 10 has sidepiece SW and bottom BW.Sidepiece SW comprise the outer space of agent-oriention 10 sidepiece lateral surface 13 and as the sidepiece medial surface 15 be positioned at than sidepiece lateral surface 13 face in the inner part.Bottom BW is connected to the lower end of sidepiece SW, and comprise the outer space of agent-oriention 10 bottom outside face 14 and as the bottom inside face 16 be positioned at than face in the inner part, bottom outside face 14.And, form the space and recess 11 that are impaled by sidepiece medial surface 15 and bottom inside face 16 in the main body 10.
Similarly, lid 20 has: sidepiece SP, and it comprises towards the sidepiece lateral surface 23 of the outer space of lid 20 and as being positioned at than sidepiece lateral surface 23 face in the inner part and sidepiece medial surface 25; And top T P, it is connected to the upper end of sidepiece SP, and comprises towards the top outside 24 of the outer space of lid 20 and as being positioned at than top outside 24 inside top face 26 in the inner part.And, in lid 20, be formed with the space and recess 21 that are impaled by sidepiece medial surface 25 and inside top face 26.
When carrying out cylinder grinding, the upper surface 12 of main body 10 is close to the lower surface 22 of lid 20 becomes columnar container.In the inside of roller trough 01, form space that is continuous and sealing by the recess 11 of main body 10 and the recess 21 of lid 20 and namely grind space S.That is, the side of grinding in space S is the face formed by sidepiece medial surface 15 and sidepiece medial surface 25, and bottom surface is bottom inside face 16, and end face is inside top face 26.
Grinding space S is the space loading blocks when carrying out cylinder grinding.By making the plan view shape (cross section in Fig. 1 (A)) of grinding space S be polygon, and make blocks fluidization become easy, thus grainding capacity improves.As long as blocks fluidization can be made just without particular limitation of the shape of grinding space S, but be formed as eight prism shapes in the present embodiment as shown in Fig. 1 (B).
Whole bights of grinding space S (the octagonal bight of cross section, the bight formed by the face orthogonal with above-mentioned octagon and side and the face orthogonal with this side and bottom surface and end face) are all formed as curved surface.That is, the cross section of inwall towards grinding space S be polygon-shaped, and in inwall, become the bight on polygonal each summit, the bight formed by sidepiece SW and bottom BW and by sidepiece SW and cover the curvature that 20 bights formed have regulation.In addition, the curvature in these bights also can be different.When bight is not formed as curved surface, when carrying out cylinder grinding, machined object enters bight and is detained, and thus sometimes produces grinding inequality or produces situation that is cracked or crack equivalent damage when cylinder grinds at machined object.On the other hand, by bight is formed as curved surface, grinding can be suppressed uneven.The radius of curvature of this curved surface can be selected from R10mm ~ 50mm.If R is too small, produces because of the delay of machined object and grind inequality, if R is excessive, because the flow regime of blocks produces grinding inequality in the equal difference in the place in each grinding space.In addition, be also formed with a part for the side of grinding space S at lid 20 if be configured to, then whole bights of grinding space S all can be formed as curved surface.
Main body 10 and lid 20 are formed by resin.Herein, so-called resin, refers to the concept of the macromolecular material comprising rubber and so on.As long as resin meets following necessary condition just without particular limitation of its material: when being fixed on roll grinding machine, profile is indeformable to more than required, when cylinder grinds, internal face is indeformable to more than required, internal face is not really up to the mark to more than required, and the mar proof of internal face is strong.Use the hardness measured by the De Sailuo (type A) of regulation in JIS6253-3 (2012) to be A30 ~ A90 in the present embodiment, and impart the rubber (mar proof rubber) of mar proof.If hardness is too low, then absorb the impulsive force of more than necessity when the internal face of blocks and roller trough 01 collides, thus become the reason that grinding efficiency is deteriorated, grinding is uneven.If much higher hard, then the wearing and tearing of roller trough 01 accelerate because of above-mentioned impulsive force.Though mar proof rubber has NR (natural rubber), BR (butadiene rubber), SBR (styrene butadiene ribber), NBR (acrylonitrile-butadiene rubber) etc., the hardness needed for roller trough 01 or the suitably selection such as mar proof or resistance to chemical reagents can be considered.
But, even if the situation that use mar proof rubber also cannot avoid internal face to wear and tear because cylinder grinding.If wearing and tearing progress, grinds the alteration of form of space S, thus finishing stage changes.Therefore, new roller trough 01 must be replaced by before affecting finishing stage.Therefore, between sidepiece lateral surface 13 and sidepiece medial surface 15 and between bottom outside face 14 and bottom inside face 16, be provided with the marker slip 17 of replacing construction for knowing roller trough and the limit of wear.Marker slip 17 is embedded in the position that have left predetermined distance t from the internal face of main body 10.Predetermined distance t coordinates the shape etc. in the material of main body or grinding space to set.The predetermined distance t of present embodiment is selected between 3 ~ 10mm.In addition, in the example shown in Fig. 1 (A), though marker slip 17 to be embedded in the both sides of sidepiece SW and bottom BW, either party in sidepiece SW and bottom BW can be also only embedded in.In addition, marker slip 17 also can be embedded in sidepiece SP or the top T P of lid 20.
As long as marker slip 17 is embedded in the position that have left predetermined distance t from internal face, such as, can be selected from the cloth of wire netting, nylon or cotton etc., film etc.The appearance of marker slip 17 can be confirmed when changing blocks.That is, owing to cannot confirm in process of lapping, so the state being exposed to internal face with marker slip 17 marker slip 17 occurs in process of lapping carries out cylinder grinding.Low or low with the bonding force of the material of main body in the intensity of marker slip 17, a part for marker slip 17 is mixed into blocks because of cylinder grinding, thus it becomes pollutant.In addition, if much higher hard, when cylinder grinds, machined object is impaired because of marker slip 17.The marker slip 17 of present embodiment selects the cloth be made up of nylon.
In one embodiment, for improving the sealing (seal) of grinding space S, in the upper surface (composition surface in space) 12 of main body 10, protuberance 18 outstanding is upward formed with.Protuberance 18 is made up of the material identical with main body 10, has the elastic force of appropriateness.According to this protuberance 18, when making lid 20 be crimped on main body 10, protuberance 18 coordinates the shape of the lower surface 22 of lid 20 and is out of shape, and thus main body 10 improves with the close property of lid 20.In addition, protuberance 18 also can be formed at the lower surface 22 of lid 20.In this case, protuberance 18 is formed in the mode of giving prominence to downward from the lower surface 22 of lid 20.
Protuberance 18 is to arrange along the mode of sidepiece medial surface 15, and outer rim is formed as circular.And, be bonded with deformation restricting portions part 19 in the periphery of protuberance 18.If more than needed for protuberance 18 is deformed into peripheral direction, then produce jump in main body 10 and the border of lid 20.This jump becomes the uneven reason of grinding.By arranging deformation restricting portions part 19, the distortion more than needed for occurring towards peripheral direction can be prevented.As long as deformation restricting portions part has the intensity suppressing protuberance to be out of shape towards peripheral direction as far as possible, its material to be selected from metal, plastics, pottery etc.Use the plate of metal toroidal in the present embodiment.
In addition, in this deformation restricting portions part 19, towards the sagging jig-attachment part part 19a being provided with drum, it can the lateral circle surface top of outsourcing main body 10.As long as the length of jig-attachment part part 19a installs the length of kayser C described later or handle sectional fixture H.
The external diameter of the sidepiece SW in main body 10 reduces continuously towards bottom.As described later, when cylinder grinds, roller trough 01 can not offset relative to its position of roller trough shell, and in addition, the handling of roller trough 01 become easy.In the present embodiment, sidepiece SW is selected from the scope of 1 ~ 5 ° relative to the angle of inclination in the direction perpendicular to bottom BW.
Pressing bearing part 29 is bonded with at the upper surface of lid 20.Pressing bearing part 29 can prevent as described later when lid 20 being pressed on main body 10 cover 20 top (, top outside 24) situation of being out of shape, and the power of pressing can be additional to equably the lower surface 22 composition surface of main body 10 (that is, with) of lid 20.
In addition, press bearing part 29 and kayser C described later also can be installed.
In addition, be provided with for determining the detent mechanism of lid 20 relative to the position of main body 10 in main body 10 or lid 20.That is, this detent mechanism is the mechanism of the relative position of stationary body 10 and lid 20.By detent mechanism, the shape of grinding space S can be formed as eight prism shapes.As long as detent mechanism can determine that the position of lid 20 relative to main body 10 is just without particular limitation of its structure.Such as, can be formed as erecting arrange pin or protuberance in the lower surface 22 of the upper surface 12 of main body 10 or lid 20, and at the structure that the opposing party arranges hole or the recess that can be fitted together to for this pin or protuberance, also can be formed as other known structure.In the present embodiment, as detent mechanism, multiple pin P is fixed in the upper surface 12 along main body 10, and arranges the chimeric hole h of supply and marketing P in the lower surface 22 of lid 20.
In addition, be fixed with fixed mechanism in main body 10 and lid 20, it is close to for making main body 10 and lid 20 when roller trough 01 is positioned over centrifugal drum grinder.When roller trough 01 is positioned over centrifugal drum grinder, as long as can with the degree making blocks can not spill from roller trough sealing grinding space just without particular limitation of its structure.Such as, the parts of kayser and so on can be used, rubber strip etc. also can be utilized to link main body 10 and lid 20, also can be formed as other known structure.In the present embodiment, the kayser C as fixed mechanism is equally spaced fixed on 4 positions.
(manufacture method of roller trough)
Next, be described with reference to the manufacture method of Fig. 2 to the roller trough of an embodiment.Fig. 2 is the flow chart of the manufacture method of the roller trough representing an embodiment.First, the manufacture method of main body 10 is described.
Operation S1: the operation preparing shaping jig
In operation S1, prepare shaping jig.The profile of the shaping jig prepared in operation S1 is polygon prism shape, has the shape roughly the same with recess 11, namely has the shape roughly the same with the border of grinding space S.In operation S1, first by the bending machining of sheet material and the general shape of welding or the machining formation shaping jig to columnar part.Next, the bight machining of shaping jig is become the shape identical with the curvature required by the bight of grinding space S.Then, the outer peripheral face (lateral circle surface and end face) of shaping jig of polishing in the mode of the surface roughness becoming regulation, obtains the parts with recess 11 same shape thus.Owing to utilizing these parts to form recess 11, if so exist concavo-convex at this parts surface, formed concavo-convex in grinding space, thus become the uneven reason of grinding.In the present embodiment, prepare that there is the polygonal column member that cross section is the cylindrical body of the profile of octagonal eight prism shapes.
Shaping jig can be only made up of above-mentioned parts, but fixes rotating shaft at the center of end face (being such as lower surface or the upper surface of octagonal shape in the situation for eight prism shapes) in the present embodiment, is formed as shaping jig thus.Rotating shaft can be fixed on both ends of the surface, as long as can make the stable rotation of shaping jig being coated with formed body in rear operation, just also can only be fixed on an end face.
Operation S2: the operation of coated raw rubber
In operation S2, raw rubber is coated on the outer peripheral face of shaping jig.In operation S2, mix crude rubber and admixture (intensive, filler, softening agent, vulcanizing agent etc.), by its rolling is obtained raw rubber.It is coated on above-mentioned polygonal column member with specific thickness.Its thickness can be identical with the distance of sidepiece medial surface 15 to the marker slip 17 from sidepiece SW (namely above-mentioned predetermined distance t).
Next, marker slip 17 is pasted on the outer surface (side, bottom surface side) of raw rubber.Marker slip 17 can be pasted by means of only the adhesion strength of raw rubber, also adhesive can be utilized to paste with the close property of resin to improve.
Afterwards, with than the diameter of main body and the further coated raw rubber of highly bigger mode.
Operation S3: the operation obtaining formed body
In operation S3, by make coated after raw rubber solidification obtain formed body.Formed body is obtained by hardness raw rubber being solidified into main body 10.In the present embodiment, the shaping jig being coated with raw rubber is loaded in vulcanizing oven, heats with set point of temperature, by chemical reaction (sulfuration), raw rubber is solidified thus.
Operation S4: the operation of adjustment profile
In operation S4, adjust the profile of the formed body obtained in operation S3.In operation S4, be the shape of the sidepiece lateral surface 13 of main body 10 by the Adjusting Shape of the lateral circle surface of formed body.This adjustment can use periphery sanding apparatus.Periphery sanding apparatus possesses rotation motor, is linked to the handle sturcture of this rotation motor and workpiece polishing mechanism.If after the rotating shaft being held shaping jig by handle sturcture, make rotation motor work, then shaping jig and formed body are that axle center rotates with rotating shaft.Make workpiece polishing mechanism contact with the lateral circle surface of formed body in this condition, make workpiece polishing mechanism move in parallel relative to the lateral circle surface of formed body simultaneously, this lateral circle surface of polishing.Now, by the mode of the external diameter being formed as main body 10 with the external diameter of formed body, workpiece polishing mechanism is pressed on formed body, and the lateral circle surface of formed body is adjusted to the shape of the sidepiece lateral surface 13 of main body 10.As described later, when making the outer peripheral face of sidepiece lateral surface 13 tilt with predetermined angular relative to the direction perpendicular to bottom BW, this inclination can be formed by this operation.
Next, the shape of the upper surface of formed body and lower surface is adjusted to respectively upper surface 12 and the bottom BW of main body 10.This adjustment is same with the adjustment of lateral circle surface, can be undertaken by both ends of the surface workpiece polishing mechanism being pressed on rotating shaft the formed body being axle center rotation.
The formed body as long as workpiece polishing mechanism can be polished, can suitably be selected from revolving wheel, rotating brush, cutting edge etc.Use revolving wheel in the present embodiment.
Operation S5: the operation pulling down shaping jig
Next, in operation S5, pull down formed body from shaping jig.After pulling down shaping jig from formed body, the protuberance 18 made separately is bonded in the upper surface 12 of formed body to obtain main body 10 with the material identical with formed body.
Operation S6: finishing step
Next, in operation S6, carry out fine finishining.In operation S6, deformation restricting portions part 19 is bonded in upper surface 12.In the present embodiment, owing to being fixed with jig-attachment part part 19a at deformation restricting portions part 19, so by applying adhesive to deformation restricting portions part 19 and jig-attachment part part 19a and be bonded in main body 10 respectively, deformation restricting portions part 19 can be bonded in main body 10 more firmly thus.
Then, a side of difference mount pin P, handle stationary fixture H and kayser C.
Next, the manufacture method of lid 20 is described.Lid 20 can be manufactured by the operation identical with main body 10, also can use mould to make.
The former manufacture method is described.First lid 20 is obtained by the operation identical with above-mentioned operation S1 ~ S5.Thus the manufacture method of lid 20 is roughly the same with above-mentioned operation S1 ~ S5 omits detailed description, but in the manufacture method of lid 20, prepares the shaping jig of the shape corresponding with recess 21 in operation S1.
Next, in " finishing step " of operation 6, first go out the chimeric hole h of supply and marketing P at this lid 20 opening, afterwards, pressing bearing part 29 is bonded in top outside 24, and the other end of kayser C is installed on this pressing bearing part 29.
Next, the manufacture method of the latter is described.Be produced on dull and stereotyped surface to be formed and the mold of the convex form of recess 21 same shape and the bed die being formed with the concave shape forming profile.
Next, after the surface utilizing the coated above-mentioned bed die of raw rubber, mounting mold, and pressed on bed die.Thus, raw rubber is filled to the space formed by bed die and mold.In addition, by heating when mold being pressed on bed die, and by chemical reaction (sulfuration), raw rubber is solidified.
After raw rubber solidification, remove the pressing of mold, take out the raw rubber after solidification, obtain lid 20 thus.Then, pressing bearing part 29 is bonded in top outside 24, and the other end of kayser C is installed on this pressing bearing part 29.
In addition, the hole h that supply and marketing P is chimeric can, at the after-opening obtaining lid 20, also can use the bed die be provided with for the formation of the convex form of hole h to come shaping.
In the present embodiment, mould manufacture lid 20 is used.More small-sized than main body 10 owing to covering 20, even if so use mould, the rising of manufacturing cost is also less.
In the manufacture method of the roller trough of present embodiment, in the manufacture process of either party of main body 10, lid 20, without the need to arranging the draw taper being used for raw rubber to pull down from shaping jig or mould for shaping jig and mould.That is, the area of the cross section of the inner space of roller trough 01 (grinding space S) can be kept certain in the optional position of short transverse (bearing of trend of sidepiece medial surface 15).When the area of the cross section grinding space S reduces along with trend bottom inside face 16 or expands, machined object is easily stranded near bottom inside face 16.Consequently, there is the worry producing the different phenomenon of each machined object finishing stage.This phenomenon manifested particularly significantly in the small-sized machined object of grinding (such as, or diameter be below 2mm) time.
(cylinder Ginding process)
Next, the using method of the roller trough of present embodiment is described.In the following description, with to by SiC and Al 2o 3pottery (size: 0.5 × 0.5 × 1.0mm) situation of carrying out cylinder grinding for dry type that forms of mixture be described.
First, (Xin Dong Industries, Inc manufactures: M1-F6T) to be respectively charged into the blocks of ormal weight and machined object and abrasive media to the recess 11 of main body 10.Then, lid 20 is placed in main body 10 by the mode being embedded in hole h with pin P.Then, kayser C is utilized to seal grinding space.
Next, roller trough 01 is positioned on centrifugal drum grinder 30.Because the roller trough 01 of present embodiment is drum, so process when being positioned over centrifugal drum grinder 30 is more difficult.For this reason, in the present embodiment, the handle stationary fixture H installing the handle (not shown) being used for lifting roller trough 01 in the mode of freely loading and unloading will be used for, to be fixed on two positions of jig-attachment part part 19a at equal intervals.
Centrifugal drum grinder 30 uses so-called longitudinal type type.Specifically, as shown in Fig. 3 (A), Fig. 3 (B), the turntable 32 (revolution disk), driving mechanism 33 and the follower 34 that comprise multiple roller trough shell 31 (being 4 in the present embodiment), configure relative to ground abreast.Multiple roller trough shell 31 possesses axis of rotation 31h in bottom center, and with the mode resting barrel groove 01 freely loaded and unloaded.Turntable 32 has disc-shape, and is disposed at equal intervals the hole that can supply axis of rotation 31h intercalation.Roller trough shell 31 is rotatably fixed on turntable 32.In addition, be provided with for the hole of hollow shaft 32a intercalation, and can be rotatably fixed on the hollow shaft 32a fixed along the direction vertical relative to ground at the plane central of turntable 32.Driving mechanism 33 comprises motor 33a; Driving pulley 33b, it is arranged at the periphery of turntable; Motor pulley 33c, it is fixed on the rotating shaft of motor 33a; And rotating band 33d, it is set up between driving pulley 33b and motor pulley 33c.Driving mechanism 33 makes turntable 32 rotate centered by hollow shaft 32a by the work of motor 33a.Follower 34 comprises 4 rotation belt wheel 34a ~ 34d, and they are individually fixed in axis of rotation 31h; Two driven pulleys 34e, 34f, they are fixed on hollow shaft 32a; And driven belt 34g, 34h, they are set up between two adjacent rotation belt wheels and 1 driven pulley respectively.In Fig. 3 (B), driven belt 34g is set up between rotation belt wheel 34a, 34d and driven pulley 34e, driven belt 34h is set up between rotation belt wheel 34b, 34c and driven pulley 34f.In addition, be reduce driven belt 34g, 34h play, with mode contact with the outer peripheral face of driven belt 34g, 34h be provided with relax prevent belt wheel 34i, 34j.If make motor 33a work, then turntable 32 rotates around hollow shaft 32a.Rotation belt wheel 34a ~ 34d rotates along with turntable 32 and rotates to the direction contrary with turntable, therefore roller trough shell 31 with its axis of rotation 31h for axle center rotates.That is, follower 34 is driven in the rotation of turntable 32, makes each spinning centered by axis of rotation 31h of multiple roller trough 01.
As shown in Figure 4, roller trough shell 31 comprises: pallet, and it keeps roller trough 01; Roller trough fixed part; And a pair guide member 31c, their resting barrel groove fixed parts.Pallet possesses: base plate 31a, and it is fixed with axis of rotation 31h in lower surface central authorities; And holding member 31b, it is vertically installed in the upper surface of this base plate 31a.Use 4 axles as holding member 31b in the present embodiment.Roller trough 01 is accommodated in and links the adjacent axle imaginary area formed each other.Because each axle contacts with the sidepiece lateral surface 13 of the main body 10 of roller trough respectively, so can not offset at the left and right directions of Fig. 4 (A) in the position of cylinder process of lapping intermediate roll groove 01.That is, holding member 31b configures in the mode of surrounding the roller trough 01 be accommodated in roller trough shell 31 from outside, and restriction roller trough 01 is relative to the movement of roller trough shell 31.
In addition, when making the sidepiece lateral surface 13 of roller trough 01 tilt, also the shape of the inner side of holding member 31b (side contacted with the sidepiece lateral surface 13 of roller trough 01) can be formed as the shape roughly the same with its angle of inclination, when using above-mentioned axle as holding member 31b, also this axle can be fixed on base plate 31a in the mode of the roughly the same angular slope in the angle of inclination of the sidepiece lateral surface 13 with roller trough 01.Roller trough 01 can be easily loaded and unloaded by this inclination.In addition, even if make roller trough 01 rotate centered by axis of rotation 31h or rotate centered by hollow shaft 32a by the work of centrifugal drum grinder 30, also do not offset because of this inclination relative to the position of roller trough shell 31.
Roller trough fixed part comprises: the support unit 31d of tabular, and it is provided with screw at middle thereof; Screw component 31e, its screw thread is embedded in above-mentioned screw; Squeeze grip 31f, it is arranged at the upper end of this screw component 31e, rotates for making above-mentioned screw component 31e; And pressing component 31g, it is arranged at the lower end of above-mentioned screw component 31e, for pressing gland 20 towards main body 10.
Guide member 31c offers on top and to relax chimeric hole for above-mentioned support unit 31d.This hole can be able to move in the horizontal direction by guide roller groove fixed part when loading and unloading roller trough 01.
After handle being installed on handle stationary fixture H, roller trough 01 is loaded in roller trough shell 31, move horizontally support unit 31d in the mode making pressing component 31g be positioned at the overcentre of pressing bearing part 29 afterwards.Then, by making squeeze grip 31f rotate, pressing component 31g is declined.The bottom surface of pressing component 31g is formed as plane, this bottom surface contacts with the top outside 24 (in the present embodiment for pressing bearing part 29) of lid 20, afterwards, rotate by making squeeze grip 31f further, and seal grinding space completely lid 20 is pressed on main body 10 while, roller trough 01 is fixed on roller trough shell 31.
After 4 roller trough 01 are individually fixed in roller trough shell 31, pull down the handle being fixed on roller trough 01.Afterwards, if make the work of centrifugal drum grinder, then by driving mechanism, turntable 32 is rotated, roller trough 01 rotary motion (revolution) because of the rotation of turntable 32 thus.In addition, roller trough shell 31 be driven in turntable 32 rotation and with axis of rotation 31h for axle center rotates, thus roller trough 01 also with axis of rotation 31h for axle center rotate (rotation).Blocks in roller trough 01 because of this from revolution fluidization grind machined object thus.
Making centrifugal drum grinder 30 work after the stipulated time, stop its work.If stopping completely from revolution of roller trough 01, then pull down roller trough 01 from centrifugal drum grinder 30 with the order contrary with the order above-mentioned roller trough 01 being positioned over centrifugal drum grinder 30.Then, after lid 20 pulled down by releasing kayser, blocks is taken out from main body 10.Afterwards, the fine-powder being separated machined object, abrasive media and producing because of cylinder grinding, completes cylinder grinding thus.
When the cylinder grinding proceeding new machined object, after marker slip 17 is exposed on the surface of internal face, do not load blocks confirming, and grind with same order.
(modification)
When cylinder grinds a small amount of machined object, also can reduce the height of roller trough, its multilayer is piled up overlap and is fixed on roller trough shell 31 and carries out cylinder grinding.In this case, prevent distortion time required above in order to be deformed in undermost roller trough, the side that also metal housing can be arranged at roller trough is all.
The method that roller trough 01 is fixed on roller trough shell 31 is not limited to said method.Also such as shown in Fig. 5, cam 31i eccentric rod 31j being fixed on the center cylindrical shape in the outer part than both ends of the surface can be used.Eccentric rod 31j is rotatably embedded in guide member 31c, and makes cam 31i with eccentric rod 31j for axle center rotates by being fixed on the bar 31k of cam 31i along the direction operation of arrow in figure.In the upper surface (or pressing bearing part 29) of lid 20, be formed with shoulder, with the offset of cam 31i, cam 31i pressed on shoulder.Thus, roller trough 01 is fixed on roller trough shell 31.
In the above-described embodiment, centrifugal drum grinder 30 is configured to make axis of rotation 31h and hollow shaft 31a be formed as vertical direction relative to ground, in one embodiment, centrifugal drum grinder 30 also can be configured to the axis of rotation relative to ground inclination predetermined angular (such as 30 ~ 70 ° or 40 ~ 50 °).This mode such as can be passed through inclined with predetermined angular for hollow shaft 32a, and turntable 32 is fixed as rotatable realization.
The example of Fig. 6 to the centrifugal drum grinder of which is used to be described.In addition, below, by with the difference of centrifugal drum grinder 30 centered by be described.Centrifugal drum grinder 40 shown in Fig. 6 possesses the turntable 32 being configured to the disc-shape that can rotate centered by hollow shaft 32a.Multiple roller trough shell 31 is arranged at turntable 32 via axis of rotation 31h.The roller trough 01 that multiple roller trough shell 31 is configured to make to be accommodated in its inside can each spinning centered by axis of rotation 31h.
Centrifugal drum grinder 40 has the 1st base station 42 and the 2nd base station 41.1st base station 42 has the inclined plane 42a (the 1st inclined plane) be inclined relative to horizontal.In one embodiment, inclined plane 42a is configured to respect to the horizontal plane with more than 30 degree and the angular slope of less than 70 degree.
2nd base station 41 has (the 2nd inclined plane) the inclined plane 41a be inclined relative to horizontal.2nd base station 41 is supported on the 1st base station 42 to make its inclined plane 41a perpendicular to the mode of the inclined plane 42a of the 1st base station 42.Be supported with at the inclined plane 41a of the 2nd base station 41 and be configured to the hollow shaft 32a vertical relative to this inclined plane 41a.That is, hollow shaft 32a is configured to parallel relative to inclined plane 42a, such as with respect to the horizontal plane with more than 30 degree and the state of the angular slope of less than 70 degree be fixed.Thus, turntable 32 is supported on hollow shaft 32a with the state axle be inclined relative to horizontal.In addition, the axis of rotation 31h of multiple roller trough shell 31 configures with the state parallel relative to hollow shaft 32a respectively.1st base station 42 and the 2nd base station 41 are configured to be inclined relative to horizontal as by hollow shaft 32a, and multiple axis of rotation 31h are configured to abutment portion performance function parallel relative to hollow shaft 32a respectively.
By this structure, in centrifugal drum grinder 40, by making motor 33a work, turntable 32 and roller trough shell 31 are rotated in the same manner as above-mentioned embodiment.Thus, roller trough 01 carries out planetary motion with the state tilted.As a result, the damage produced because of grinding in the cracked of machined object or crack and so on can be reduced.Especially its Be very effective when grinding the hard brittle material as machined object.
Utilizability in industry
No matter why the kind of the roller trough machined object of present embodiment or shape all can use.Such as, when machined object is the parts such as multilayer ceramic capacitor or inductor, can not only grind well while be the parts of about 800 ~ 1600 μm, and can to grind well be the parts that the size of about 100 ~ 200 μm is very little.Certainly, also can the machined object (such as about 10 ~ 30mm) of the larger size of grinding ratio well.
Description of reference numerals:
01 ... roller trough; 10 ... main body; 11 ... recess; 12 ... upper surface (composition surface); 13 ... sidepiece lateral surface (main body); 14 ... bottom outside face (main body); 15 ... sidepiece medial surface (main body) 16 ... sidepiece medial surface (main body); 17 ... marker slip; 18 ... protuberance; 19 ... deformation restricting portions part; 19a ... jig-attachment part part; 20 ... lid; 21 ... recess; 22 ... lower surface (composition surface); 23 ... sidepiece lateral surface (lid); 24 ... top outside (lid); 25 ... sidepiece medial surface (lid); 26 ... inside top face (lid); 29 ... pressing bearing part; 30,40 ... centrifugal drum grinder; 31 ... roller trough shell; 31a ... base plate; 31b ... maintaining part material; 31c ... guide member; 31d ... support unit; 31e ... screw component; 31f ... squeeze grip; 31g ... pressing component; 31h ... the axis of rotation; 31i ... cam; 31j ... eccentric rod; 31k ... bar; 32 ... turntable (rotating circular disk); 32a ... hollow shaft; 33 ... driving mechanism; 33a ... motor; 33b ... driving pulley; 33c ... motor pulley; 33d ... rotating band; 34 ... follower; 34a, 34b, 34c, 34d ... rotation belt wheel; 34e, 34f ... driven pulley; 34g, 34h ... driven belt; 34i, 34j ... relax and prevent belt wheel; 41 ... 2nd base station; 42 ... 1st base station; C ... kayser; H ... handle sectional fixture; H ... hole; P ... pin.

Claims (10)

1. a roller trough, it is centrifugal drum grinder roller trough, is configured to comprise main body and lid, and is formed with the grinding space loaded for blocks in inside, it is characterized in that,
Described main body and the entirety of at least one party in both lids, be made up of the rubber imparting abrasion resistance properties.
2. roller trough according to claim 1, is characterized in that,
Described grinding space is polygon prism shape, and whole bight is curved surface.
3. roller trough according to claim 1 and 2, is characterized in that,
The area of the cross section in described grinding space keeps certain in the optional position of short transverse.
4. the roller trough according to any one of claims 1 to 3, is characterized in that,
In the composition surface of described main body and described lid, either party in described main body and described both lids, be provided with the protuberance of the seal for improving described grinding space, and be fixed with the deformation restricting portions part preventing protuberance to be out of shape to peripheral direction in the periphery of this protuberance.
5. the roller trough according to any one of Claims 1 to 4, is characterized in that,
The marker slip being used for the wear extent knowing described rubber is embedded in described main body or described lid.
6. the roller trough according to any one of Claims 1 to 5, is characterized in that,
Described marker slip is the cloth be made up of nylon.
7. a manufacture method, it is the manufacture method of main body in the roller trough according to any one of claim 1 ~ 6 or lid, it is characterized in that, comprising:
Prepare the operation comprising the shaping jig of the shape parts identical with the recess forming described grinding space in described main body or described lid;
Raw rubber is coated on the operation of described parts;
The solidification of coated raw rubber is obtained the operation of formed body;
Adjust the operation of the profile of described formed body; And
The operation of described shaping jig is pulled down from the formed body after adjustment.
8. a manufacture method, it is the manufacture method of main body in the roller trough described in claim 5 or 6 or lid, it is characterized in that, comprising:
Prepare the operation comprising the shaping jig of the shape parts identical with the recess forming described grinding space in described main body or described lid;
The raw rubber of specific thickness is coated on the operation of described parts;
After at least lateral circle surface described marker slip being fixed on coated raw rubber, the operation of coated raw rubber again;
The solidification of coated raw rubber is obtained the operation of formed body;
Adjust the operation of the profile of described formed body; And
The operation of described shaping jig is pulled down from the formed body after adjustment.
9. a centrifugal drum grinder, it is equipped with the roller trough according to any one of multiple claim 1 ~ 6, it is characterized in that, possesses:
The turntable of disc-shape, consists of and can rotate centered by hollow shaft;
Multiple roller trough shell, they are arranged at via the respective axis of rotation on described turntable, and are configured to described roller trough each spinning centered by the described axis of rotation that can make to be accommodated in its inside;
Abutment portion, the hollow shaft of described turntable is configured to be inclined relative to horizontal by it, and is configured to parallel relative to described hollow shaft by each described axis of rotation of described multiple roller trough shell;
Driving mechanism, it makes described turntable rotate centered by described hollow shaft; And
Follower, it is driven in the rotation of described turntable, and makes each spinning centered by the described axis of rotation of multiple described roller trough.
10. centrifugal drum grinder according to claim 9, is characterized in that,
Described abutment portion has:
1st base station, it has with respect to the horizontal plane with more than 30 degree and the 1st inclined plane of the angular slope of less than 70 degree; With
2nd base station, it has 2nd inclined plane vertical relative to described 1st inclined plane, and is configured to the mode vertical relative to the 2nd inclined plane with described hollow shaft supports described hollow shaft in described 2nd inclined plane.
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CN110625492A (en) * 2019-09-24 2019-12-31 许燕玲 Quincunx drum curved surface polishing machine
CN117506695A (en) * 2024-01-05 2024-02-06 海门市海真真空设备有限公司 Vacuum pump part burnishing device based on rotation type
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KR20160077035A (en) 2016-07-01
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JPWO2015064158A1 (en) 2017-03-09
CN105555475B (en) 2019-05-14

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