KR200463067Y1 - Barrel Polishing Apparatus of Low Speed - Google Patents

Barrel Polishing Apparatus of Low Speed Download PDF

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Publication number
KR200463067Y1
KR200463067Y1 KR2020120001329U KR20120001329U KR200463067Y1 KR 200463067 Y1 KR200463067 Y1 KR 200463067Y1 KR 2020120001329 U KR2020120001329 U KR 2020120001329U KR 20120001329 U KR20120001329 U KR 20120001329U KR 200463067 Y1 KR200463067 Y1 KR 200463067Y1
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KR
South Korea
Prior art keywords
workpiece
rotating container
support means
pulley
container
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Application number
KR2020120001329U
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Korean (ko)
Inventor
안수진
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안수진
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Priority to KR2020120001329U priority Critical patent/KR200463067Y1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/02Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving rotary barrels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/12Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The present invention has an inlet, which is a passage through which a workpiece is introduced into and out of the processing, has a sealing means for sealing the inlet, and is rotated axially by a drive motor, and the rotating container is pivotally coupled in a horizontal direction. In the barrel polishing machine having a support means that is axially supported; The rotating container is made of any one of metal or synthetic resin and rubber whose outer shape is an octagonal body, and a plurality of protrusions are formed on the inner side in a continuous direction inwardly so that the workpiece is different from the inner side due to centrifugal force and surface tension of water. It is further equipped with a protrusion embossing to prevent the sticking to eliminate uneven wear and improve the quality of the product by uniformly different quality to further increase the polishing efficiency, and inside the rotating container, gravel or ceramic stones having a diameter of about 5 mm with abrasives are put together with the workpiece. The low speed barrel grinding machine is made by maintaining the rotational speed 20 to 30 times per minute by the drive motor for 10 to 16 hours while being introduced with water to the internal intermediate level at a rate of 40% to 60% relative to the workpiece. It is about.
The present invention prevents the workpiece from sticking to the inner surface of the rotating container by centrifugal force and the surface tension of the water by forming a plurality of protruding embossings projecting inwardly on the inner surface of the rotating container while preventing uneven wear of the workpiece. Fine polishing and gloss due to uniform finishing is done efficiently, and the rubber coating is removed on the side of the rotating container to minimize the maintenance cost, and the rotational speed of the rotating container is maintained at 20 to 30 per minute to reduce the noise during polishing. At the same time, it is possible to greatly reduce the damage of the workpiece due to the dropping stroke according to the cloud from the inside without the gravel or ceramic stone of about 5mm in diameter, which is abrasive, falling down due to its own weight.

Description

Barrel Polishing Apparatus of Low Speed

The present invention relates to a low speed barrel polishing machine, and more particularly, by forming a plurality of protrusion embossing protruding inwardly on the inner surface of the rotating container, the workpiece is different from the inner surface of the rotating container by centrifugal force and surface tension of water. It prevents sticking and prevents uneven wear of the workpiece while efficiently performing fine polishing and gloss due to uniform finishing, and minimizing maintenance cost by removing rubber coating on the side of the rotating container, and reducing the rotational speed of the rotating container from 20 to per minute. At the same time, it minimizes the noise during grinding operation and at the same time, it does not drop gravel or ceramic stones of 5mm in diameter, which are abrasives, due to their own weight. A low speed barrel grinding machine that is improved.

In general, for polishing barrels at high speed, various polishing methods and polishing apparatuses have been disclosed. The barrel grinding method commonly used in the industry is called barrel grinding or barrel finishing, in which a workpiece (water, abrasive and compound) is put into a barrel (an angle barrel made of wood or metal) for several hours. A method of continuously rotating or vibrating a cylinder to polish or polish the surface of the workpiece. The workpiece, abrasive stone, or stone is placed in a barrel (barrel grinder) called an octagonal or hexagonal barrel (also called a barrel barrel). Add water and compound and rotate or vibrate it. Then, inside the barrel, a flow motion occurs in the mixture (mass) of the workpiece and the abrasive stone, and pressure is applied. In this state, the surface of the workpiece is polished by rubbing each other.

These barrel grinders are dry and wet. Dry grinders have a high polishing rate while rough polishing surfaces, and wet grinders have only about one fifth the grinding speed, but the polished surface is precise. This processing method is capable of processing a large number of parts at the same time, and is used for removing burrs of all kinds of metals, trimming corners of edges, and finishing surfaces and polishes. It is also suitable for polishing a large number of small-sized workpieces or for surface grinding of a complex type of workpiece that cannot be polished by hand or by a grinder.

Among such barrel grinding machines, a general wet barrel grinding machine includes a fixed container, which is a main body, and a rotation spaced apart from each other with a small space between the fixed container and the same axis as the central axis of the fixed container and housed inside the fixed container. It is formed on one side of the container and the rotating container is provided with a sealing means for sealing the inlet which is a passage in which the workpiece is introduced into the interior and outflow after processing.

This wet barrel grinder removes impurities attached to the surface of the workpiece to be polished, mixes the abrasive stone and the abrasive powder in an appropriate ratio inside the rotary container, and then inserts the workpiece, and polishes the rotary container containing the workpiece and the mixture. Water is added to seal the inlet with a sealing means, and then rotated at a high speed to perform polishing and chamfering of the workpiece.

In this way, the workpiece and the mixture accommodated in the rotating container rise in the rotational direction by the rotation of the rotating container, and slide down by gravity near the central axis of the inside of the rotating container, and the inner surface of the rotating container As it circulates up and circulates up again by rotation, the workpiece is polished by the friction between the workpiece and the mixture and the inner surface of the rotating container by the above operation. In such a barrel grinding machine, the quality of grinding and chamfering of the workpiece is determined by the ratio of the workpiece and the mixture, the friction and the rotational speed of the inner surface of the rotating container, and the ratio and the rotation speed of the workpiece and the mixture. Can be adjusted according to the condition of the workpiece to be processed or the demand of the consumer.

In addition, barrel grinders, which use larger barrels and are installed in a horizontal state to polish the workpiece at a rotational speed of about 50 revolutions per minute, are also commonly used. As abrasives, gravel and ceramics having a diameter of about 5 mm are used. There was a problem that caused a lot of noise due to the use of the stone, and accordingly solved this problem by rubber coating the inner surface of the rotating container, but the additional cost of the maintenance work is added to the maintenance cost is quiet only when additional rubber coating is performed In the polishing operation due to the rotation of the rotating container, the gravel or ceramic stones fall down due to their own weight, which causes a problem in the workpiece, and also, the rotation of the rotating container causes the centrifugal force and It is attached to inner surface by surface tension of water By sticking been uneven wear of the workpiece it occurs there is a problem in that defects continuously occur.

The present invention is to solve the above problems, by continuously forming a plurality of protruding embossing protruding inward on the inner surface of the rotating container by the centrifugal force and the surface tension of water adhered to the inner surface of the rotating container. Prevents uneven wear of the workpiece while efficiently performing fine grinding and gloss due to uniform finishing, minimizing maintenance costs by removing rubber coating on the side of the rotating container, and reducing the rotational speed of the rotating container from 20 to 30 per minute. By minimizing the noise during grinding operation, at the same time, it is possible to greatly reduce the damage of the workpiece due to the dropping stroke according to the cloud, without the gravel or ceramic stones of about 5mm diameter, which are abrasives, falling down by their own weight. To provide a low speed barrel grinder The.

In order to achieve the above object, the present invention has an inlet which is a passage through which a workpiece is introduced into and out of the processing, has a sealing means for sealing the inlet, and a rotating container axially rotated by a drive motor, and the rotating container is A barrel polishing machine comprising: a barrel polishing machine having support means axially coupled and pivotally supported in a horizontal direction;

The rotating container is made of any one of metal or synthetic resin and rubber whose outer shape is an octagonal body, and a plurality of protrusions are formed on the inner side in a continuous direction inwardly so that the workpiece is different from the inner side due to centrifugal force and surface tension of water. It is characterized by further comprising a protruding embossing to prevent the sticking to eliminate uneven wear and to improve the quality of the product by uniform ironing to further increase the polishing efficiency.

 Inside the rotating container, gravel or ceramic stones with a diameter of about 5 mm are introduced into the rotary container together with the workpiece, but in a state in which 40% to 60% of the rotary container is introduced with water to the internal intermediate level at a rate of 40% to 60% per minute by the driving motor. It is characterized by maintaining the rotational speed of 20 to 30 times for 10 to 16 hours.

The support means has left and right support means each having a front and rear vertical plate each having a support base plate positioned in the front and rear sides and vertically standing up from the middle and rear portions of the top surface of the support base plate, respectively, the upper ends of which are horizontally fixed by the support top plate. Each of which is formed and the left and right support means are connected and fixed by a connection fixing stand;

The rotating container is horizontally positioned between the left and right support means of the support means, the main shaft extending from the upper surface of the support top plate to the left and right sides of the rotating container is pivotally fixed and a main shaft pulley is formed at the right end of the main shaft;

A driving pulley is axially coupled to the left end of the left and right support means in front of the support means, and a pulley shaft is pivotally coupled to the interlocking pulley axially coupled to the main shaft pulley at the right end to be pivotally coupled. ;

A drive motor fixed to the drive pulley of the pulley shaft is fixedly installed on a rear side of the left support means of the support means;

It is characterized in that it comprises a support plate which is located between the left and right support means of the support means is located in the lower side of the rotating container to guide the workpiece falling to the lower side through the inlet of the rotary container to the front side.

As such, the present invention forms a plurality of protruding embossings projecting inwardly on the inner surface of the rotating container to prevent the workpiece from sticking to the inner surface of the rotating container by centrifugal force and surface tension of water, thereby preventing uneven wear of the workpiece. It prevents fine grinding and gloss due to uniform finishing while removing the rubber coating on the side of the rotating container to minimize the maintenance cost, and maintains the rotational speed of the rotating container at 20 to 30 per minute. While minimizing the noise, gravel or ceramic stones of about 5mm in diameter, which are abrasives, do not fall by their own weight, and the damage of the workpiece can be greatly reduced by dropping strikes according to the clouds from the inside, thereby greatly improving the work efficiency.

The present invention is not limited to the above-described specific preferred embodiments, and any person having ordinary skill in the art to which the present invention pertains may make various modifications without departing from the gist of the present invention claimed in the claims. Of course, such changes will fall within the scope of the claims.

1 is a front view showing a state of a low speed barrel grinding machine according to an embodiment of the present invention,
2 is a left side view showing a state of a low speed barrel grinding machine according to an embodiment of the present invention;
3 is a right side view showing a state of a low speed barrel grinding machine according to an embodiment of the present invention;
Figure 4 is a sample photograph showing a product appearance of the rotary container of the low speed barrel grinding machine according to an embodiment of the present invention.

Hereinafter, the present invention in more detail by the accompanying drawings as follows.

For reference, in describing the present invention, when it is determined that a detailed description of related known functions or configurations may unnecessarily obscure the subject matter of the present invention, the detailed description thereof is omitted.

In addition, terms to be described later are terms defined in consideration of functions in the present invention, which may vary according to the intention or custom of a user or an operator.

Therefore, the definition should be made based on the contents throughout the specification.

The low speed barrel grinding machine of the present invention has an inlet (22, 23), which is a passage through which a workpiece is introduced into and out of the process, and has a sealing means (24, 25) for sealing the inlets (22, 23) and a driving motor ( A rotating container 20 axially rotated by 30, a supporting means 10 axially coupled to the rotating container 20 to be rotatable in a horizontal direction, and a left supporting means of the supporting means 10 (11) On the rear upper side, the drive motor 30 is belt-connected to the drive pulley 41 of the pulley shaft 40, and the left and right side support means (11, 12) of the support means (10) is in the lower middle A pulley shaft 40 on which a driving pulley 41 is axially coupled to the left end and an interlocking pulley 42 which is connected to the main shaft pulley 27 by belt connection at the right end thereof to be axially coupled to be pivotally rotatable; The rotary container 20 is positioned below the rotary container 20 between the left and right support means 11 and 12 of the support means 10. You comprises a processing member which fall to the bottom through the injection port 22, 23 of the 20 in the plate chain guide plate 50 for guiding the front side.

The support means 10 has the support base plates 11a and 12a positioned in the front and rear sides, respectively, and are vertically erected upwardly at the upper and middle portions of the upper and rear surfaces of the support base plates 11a and 12a, respectively, and each upper end is supported by the support top plates 11b, 12b), the left and right support means 11 and 12 respectively having the front and rear vertical plates 11c and 11d and 12c and 12d respectively fixed by horizontal connection are formed, and the left and right support means 11 and 12 are connected to each other. The connection is made by (13).

The rotary container 20, the rotary container 20 is made of any one material of the metal or synthetic resin and rubber of the octagonal shape of the outer container, the inner surface of the plurality of cross-sections in a semi-circular shape to be curved in the inward direction Protruding embossing 21 is formed to continuously protrude to prevent the workpiece from sticking to the inner surface by centrifugal force and surface tension of water to eliminate uneven wear and to improve the quality of the product with uniform quality, thereby further increasing the polishing efficiency. The partitions 28 are divided into left and right spaces with the partitions 28 interposed therebetween, and the openings 22 and 23 of the left and right spaces are respectively sealed and fixed by the sealing means 24 and 25, and inside thereof, the inside and outside are 5 mm in diameter. Of gravel or ceramic stone is introduced together with the workpiece, but is introduced with water at an internal intermediate level at a rate of 40% to 60% relative to the workpiece. The rotor 30 is made by continuously maintaining the rotational speed of 20 to 30 times per minute for 10 to 16 hours. The rotating container 20 is horizontally positioned between the left and right support means (11, 12) of the support means (10) and extends through the rotary container (20) left and right on the upper surface of the support top plate (11b, 12b). The main shaft 26 is pivotally fixed, and the main shaft pulley 27 is axially coupled to the right end of the main shaft 26.

In addition, the rotating container 20 is made of an octagonal cylinder of metal material, so that the inner surface of the rubber material embossing plate body (not shown) in a plurality of protruding embossing (21) listed in series to be fixedly positioned Of course, it can also be used for the plating and the polishing or polishing work by deforming.

The present invention, such as a gravel or ceramic stone of about 5mm in diameter with a workpiece such as a button and put into the inside through the left and right inlet (22, 23) of the rotating container 20 as an abrasive.

At this time, in the state introduced with water to the internal intermediate level at a rate of 40% to 60% relative to the workpiece, the drive motor 30 is continuously rotated 20 to 30 times per minute for 10 to 16 hours When the workpiece and the abrasive are brought into contact with the plurality of protruding embossings 21, the workpiece and the workpiece are gradually rolled without sticking to the inner surface of the rotating container 20 by centrifugal force or surface tension of water. Due to the overall friction that is encountered while rolling, fine polishing and gloss appear uniformly without uneven wear, and the quality of the processed product is greatly improved.

10: support means 11, 12: left and right support means
11a, 12a: Support base 11b, 12b: Support top
11c, 12c: Front vertical plate 11d, 12d: Rear vertical plate
13: connecting fixture
20: rotating container 21: protrusion embossing
22,23: inlet 24,25: sealing means
26: spindle 27: spindle pulley
28: bulkhead
30: drive motor
40: pulley shaft 41: drive pulley
42: interlocking pulley
50: support plate

Claims (3)

It has the inlets (22, 23), which is the passage through which the workpiece is introduced into and out of the process, and has sealing means (24, 25) for sealing the inlets (22, 23), and a plurality of protrusions are continuously formed on the inner surface. The rotating container 20 is axially rotated by the driving motor 30 and the support means 10 is axially coupled to the rotating container 20 to be axially rotatable in the horizontal direction with an abrasive projection to increase the polishing efficiency of the In a barrel grinding machine having a);
The rotating container 20, the outer shape is made of an octagonal cylinder, the grinding protrusion is made of a protruding embossing 21 formed to be curved in a semicircular cross section;
The support means 10 has the support base plates 11a and 12a positioned in the front and rear sides, respectively, and are vertically erected upwardly at the upper and middle portions of the upper and rear surfaces of the support base plates 11a and 12a, respectively, and each upper end is supported by the support top plates 11b, 12b), the left and right support means 11 and 12 respectively having the front and rear vertical plates 11c and 11d and 12c and 12d respectively fixed by horizontal connection are formed, and the left and right support means 11 and 12 are connected to each other. Linked by (13);
The rotating container 20 is horizontally positioned between the left and right support means (11, 12) of the support means (10) and extends through the rotary container (20) left and right on the upper surface of the support top plate (11b, 12b). The main shaft 26 is pivotally fixed and the main shaft pulley 27 is axially coupled to the right end of the main shaft 26;
The drive pulley 41 is axially coupled to the left end of the left and right support means 11 and 12 of the support means 10 and the interlocking pulley interlocked with the spindle pulley 27 at the right end thereof. A pulley shaft 40 to which the shaft 42 is pivotally coupled is pivotally rotatable;
The driving motor 30, which is belt-connected with the driving pulley 41 of the pulley shaft 40, is fixedly installed at the rear upper side of the left supporting means 11 of the supporting means 10;
A workpiece positioned below the rotary container 20 between left and right support means 11 and 12 of the support means 10 and falling down through the inlets 22 and 23 of the rotary container 20 to the front side. Low speed barrel polishing machine, characterized in that the supporting plate 50 is provided to guide plate body.
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KR2020120001329U 2012-02-21 2012-02-21 Barrel Polishing Apparatus of Low Speed KR200463067Y1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101570124B1 (en) * 2013-10-25 2015-11-18 조준연 Method for manufacturing ebt filler and the ebt filler produced the same method, polishing drum structure

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6341459U (en) 1986-09-03 1988-03-18
JP2001232551A (en) 2000-02-22 2001-08-28 Kinki Chuzai Kk Surface polishing device for particulate
JP2004074375A (en) 2002-08-22 2004-03-11 Takashima Giken:Kk Finishing material for barrel finishing

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6341459U (en) 1986-09-03 1988-03-18
JP2001232551A (en) 2000-02-22 2001-08-28 Kinki Chuzai Kk Surface polishing device for particulate
JP2004074375A (en) 2002-08-22 2004-03-11 Takashima Giken:Kk Finishing material for barrel finishing

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101570124B1 (en) * 2013-10-25 2015-11-18 조준연 Method for manufacturing ebt filler and the ebt filler produced the same method, polishing drum structure

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