CN105538578A - Carbon fiber badminton racket wind-pressure-free forming technology automatic production line - Google Patents
Carbon fiber badminton racket wind-pressure-free forming technology automatic production line Download PDFInfo
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- CN105538578A CN105538578A CN201610103275.7A CN201610103275A CN105538578A CN 105538578 A CN105538578 A CN 105538578A CN 201610103275 A CN201610103275 A CN 201610103275A CN 105538578 A CN105538578 A CN 105538578A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/20—Opening, closing or clamping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/35—Component parts; Details or accessories
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
The invention relates to a carbon fiber badminton racket wind-pressure-free forming technology automatic production line. The automatic production line is applicable to producing wind-pressure-free carbon fiber badminton rackets, and a traditional pure manual operation way is replaced. The automatic production line comprises an automatic mold opening machine, a 90-degree power-free roller line, a tunnel baking oven, a 180-degree power roller line, a cooling tunnel furnace, a plane power roller line, an overturning power roller line and a 90-degree turning power roller line. By means of the automatic production line, production tasks can be completed only by manually operating a machine, a traditional hot-press workbench production technology is replaced, the temperature of an automatic conveying belt and a drying oven is uniform and stable, a badminton racket is more stable in strength, the labor intensity is lowered, high-temperature environment in the traditional technology is avoided, the environment temperature can be controlled to be normal, working is comfortable, and the automatic production line is more environmentally friendly and healthier.
Description
Technical field
The present invention relates to be a kind of carbon badminton racket without air pressure forming technology automatic assembly line, be one be applicable to produce without blast carbon badminton racket automatic production line, instead of traditional pure handwork pattern.
Background technology
In carbon fiber shuttlecock industry, traditional production technology is hot-pressing air-blowing forming technology, this just needs hot-press forming device and compressed air unit, operator is placed on the racket that pre-shaped is good in mould and smooths carefully and neatly, again mould is moved on hot-forming platform and heat, blown in racket chamber by tuyere, through heating, make racket shaping.This traditional handicraft, labour intensity is large, and production efficiency is low, and this is domestic current production technology level, and compare external, production technology falls behind, and technical merit is poor.
Summary of the invention
The novel object of the present invention provides a kind of carbon badminton racket without air pressure forming technology automatic assembly line for above-mentioned weak point, has automatic mould opening machine, 90 degree of no-power drum lines, tunnel oven, 180 degree of power drum lines, cooling tunnel stove, plane power drum line, upset power drum line and 90 degree of turning power drum lines.The present invention replaces traditional pure handwork with automated production equipment, and adopt Novel lightweight mould, labor intensity significantly reduces than traditional handicraft; Traditional blast is replaced, without the exhaust emission produced during air compressor air feed and energy waste without air pressure forming technology; Moulding process does not need hot-forming in traditional handicraft, and automatic delivering belt oven temperature is uniform and stable, and racket intensity is more stable; Do not have high-temperature hot in traditional handicraft to present a theatrical performance as the last item on a programme high-temperature work environment that distribute heat causes, environment temperature can control at normal temperature, work comfort, more environment protection health; Batch concentrates Baking out to replace hot-forming the heating of single group, power cost saving more than 80%; Greatly reduce the production cost of enterprise.
Carbon badminton racket takes following technical scheme to realize without air pressure forming technology automatic assembly line:
Carbon badminton racket comprises automatic mould opening machine, 90 degree of no-power drum lines, tunnel oven, 180 degree of power drum lines, cooling tunnel stove, plane power drum line, upset power drum line and 90 degree of turning power drum lines without air pressure forming technology automatic assembly line.
Automatic mould opening machine comprises frame, workbench, mould, die sinking plate, die sinking oil cylinder, die sinking oil cylinder installing rack, clamping cylinder, mould location column ejection cylinder.Workbench is arranged on upper rack, and mould is installed on the table.Mould comprises cope match-plate pattern, lower bolster and die positioning pin.When photoelectricity position-sensing switch detects mould, stop that oil cylinder performs an action, the backstay of positional cylinder upwards rises, reserve die location, die sinking plate to pressing down, inner mould alignment pin upwards jack-up, the patrix of mould is backed down, and the chuck of the clamping cylinder on die sinking plate clamps upper mould, upwards lifts, mould is opened, and operation starts pickup, then clears up bed die, put into product again, matched moulds, finally press start button, stop oil cylinder release, feed belt is started working and mould is transported to subsequent processing.Die sinking plate is movably arranged on workbench by support, die sinking oil cylinder installing rack is arranged on rear side of frame, die sinking oil cylinder is arranged on die sinking oil cylinder installing rack, die sinking cylinder piston rod front end is flexibly connected with die sinking plate, die sinking plate both sides are separately installed with clamping cylinder, clamping cylinder is equipped with chuck, the cope match-plate pattern of clamping mold is used for during die sinking, under the drive of die sinking cylinder piston rod, mould is opened, from mould, conveniently can take out baking-curing sizing carbon badminton racket frame, reinstall and be filled with resin carbon fibre battledore frame blank.The frame of workbench bottom is equipped with slide roller.
Mould location column ejection cylinder is arranged in the frame of workbench bottom, and for loading the mould ejection being filled with resin carbon fibre battledore frame blank, deliver to next procedure and enter tunnel oven, baking foaming is shaping.
90 degree of turning power drum lines are had in automatic mould opening machine installed in front, 90 degree of turning power drum lines have 90 degree of turning power drum frames, 90 degree of turning power drum frames are equipped with 90 degree of turning power drums, 90 degree of turning power drum drive sprockets are equipped with in 90 degree of turning power drum ends, 90 degree of turning power drum driving motors are arranged on 90 degree of turning power drum frame lower, 90 degree of turning power drum driving motors are rotated by 90 degree of turning power drum driving chains transmission, 90 degree of turning power drums, to transmit the mould that is equipped with and toasts sizing carbon badminton racket frame to automatic mould opening machine.
90 degree of turning no-power drum lines are installed on rear side of automatic mould opening machine; 90 degree of turning no-power drum lines have 90 degree of turning no-power drum frames; 90 degree of arrangement cylinders of turning 90 degree of turning no-power drum frames are equipped with; to be sent on the pedrail delivering strap of tunnel oven by being equipped with the mould being filled with resin carbon fibre battledore frame blank by manpower; enter tunnel oven, baking molding.
Tunnel oven comprises tunnel oven grate, pedrail delivering strap, pedrail delivering strap driving motor, tunnel oven shell body, tunnel oven inner housing, fortune blower fan, stainless steel electric heating tube.Tunnel oven grate is provided with pedrail delivering strap, pedrail delivering strap both sides are provided with driving-chain, driving-chain is arranged on sprocket wheel, pedrail delivering strap driving motor is arranged on bottom tunnel oven grate, pedrail delivering strap driving motor, by chain, the running of chain gear transmission pedrail delivering strap, is equipped with to transmit the mould heated baking foaming in tunnel oven being filled with resin carbon fibre battledore frame blank.
Oven grate top, tunnel is provided with tunnel oven inner housing, at tunnel oven inner housing built with many stainless steel electric heating tubes, in oven inner housing outside, tunnel, tunnel oven shell body is housed, fortune blower fan has fortune wind turbine, fan blade, multiple stage fortune wind turbine is arranged on tunnel oven shell body, the motor shaft of fortune wind turbine adopts high temperature resistant extension shaft, high temperature resistant extension shaft stretches in tunnel oven inner housing, fan blade is arranged on high temperature resistant extension shaft end, for transporting wind, make the even heat that in tunnel oven inner housing, stainless steel electric heating tube sends, remain on about 155 DEG C.
Between tunnel oven shell body and tunnel oven inner housing, heat preserving and insulating material layer is housed.
Between the outlet of tunnel oven and the import of cooling tunnel stove, 180 degree of power drum lines are housed, 180 degree of power drum lines have turns through 180 degree power drum frame, turn through 180 degree power drum frame is equipped with and turn through 180 degree arrangement cylinder, turning through 180 degree arrangement cylinder end is equipped with and turns through 180 degree power drum drive sprocket, power drum driving motor of turning through 180 degree is arranged on turns through 180 degree power drum frame lower, turn through 180 degree power drum driving motor by transmission 80 degree of turning power drum driving chains, the transmission of 80 degree of turning power drum drive sprockets turn through 180 degree arrangement cylinder rotate, so that transmission is equipped with the mould toasting sizing carbon badminton racket frame and is cooled to cooling tunnel stove.
Cooling tunnel stove comprises cooling tunnel stove grate, conveying roller, conveying roller driving motor, cooling tunnel stove outer covering, axial-flow cooling fan, air exhauster and exhaust duct.Cooling tunnel stove grate top is provided with many conveying rollers, sprocket wheel is equipped with in conveying roller end, sprocket wheel is equipped with driving chain, conveying roller driving motor is arranged on bottom cooling tunnel stove grate, conveying roller driving motor drives conveying roller running by sprocket wheel, chain drive driving chain, transmits the mould having toasted sizing carbon badminton racket frame and cools in cooling tunnel stove.
It is outside that cooling tunnel stove outer covering is arranged on cooling tunnel stove grate, cooling tunnel stove outer covering top and conveying roller top are provided with cooling tunnel, and cooling tunnel conveniently can transmit and the mould toasting sizing carbon badminton racket frame is housed cools in cooling tunnel stove.
Multiple stage axial-flow cooling fan is arranged on the cooling tunnel stove grate of conveying roller bottom, multiple stage axial-flow cooling fan is dried upward by below cooling tunnel stove grate, the mould toasting sizing carbon badminton racket frame that cold front heavy rain conveying roller transmits, cools at cooling tunnel stove.
Cooling tunnel stove outer covering top is provided with multiple stage air exhauster, and air exhauster air inlet is connected with cooling tunnel, and air exhauster air outlet is connected with exhaust duct, and the hot blast that air exhauster air outlet is discharged is discharged to outdoor by exhaust duct.
Be provided with plane power drum line between cooling tunnel stove and upset power drum line, plane power drum line comprises plane power drum frame, flat rollers and flat rollers driving motor.
Plane power drum upper rack is equipped with many rhizoplanes cylinder, in flat rollers end, sprocket wheel is housed, sprocket wheel is equipped with driving chain, flat rollers driving motor is arranged on plane power drum frame lower, flat rollers driving motor drives flat rollers by chain, chain gear transmission driving chain, send after transmitting the cooling of cooling tunnel stove, the mould of the carbon badminton racket frame of cooling and shaping solidification is housed to next process.
Upset power drum line is arranged between 90 degree of turning power drum lines and plane power drum line, is convenient to staff and passes in and out carbon badminton racket without air pressure forming technology automatic assembly line.Upset power drum line comprises upset power drum installing rack, upset power drum, upset power drum driving motor, jacking cylinder and upset power drum installation frame.Upset power drum installing rack is movably articulated in upset power drum installation frame top; upset power drum is arranged on upset power drum installing rack; sprocket wheel is equipped with in upset power drum end; sprocket wheel is equipped with driving chain; upset power drum driving motor is arranged on upset power drum installation frame bottom, and upset power drum driving motor drives the mould that upset power drum is equipped with the carbon badminton racket frame of cooling and shaping solidification to enter this procedure of automatic mould opening machine to 90 degree of turning power drum lines by chain, chain gear transmission driving chain.Jacking cylinder is movably arranged on upset power drum installing rack bottom, jacking cylinder piston rod is arranged in the middle part of upset power drum installation frame, when manually overturning, control signal makes jacking cylinder jacking overturn power drum installing rack, upset power drum installing rack is upwards overturn, is convenient to staff and passes in and out carbon badminton racket without air pressure forming technology automatic assembly line.
90 degree of turning power drum lines have 90 degree of turning power drum frames, 90 degree of arrangement cylinders of turning 90 degree of turning power drum frames are equipped with, 90 degree of turning power drum drive sprockets are equipped with in cylinder end, 90 degree of turning power drum driving motors are arranged on 90 degree of turning power drum frame lower, 90 degree of turning power drum driving motors are rotated by 90 degree of turning power drum driving chains transmission 90 degree turning arrangement cylinder, 90 degree of turning power drum driving motors are by 90 degree of turning power drum driving chains, 90 degree of turning power drum drive sprockets transmission 90 degree turning arrangement cylinder, the mould of the carbon badminton racket frame that cooling and shaping solidification is housed is entered this procedure of automatic mould opening machine.
Carbon badminton racket, without air pressure forming technology automatic assembly line, is take automatic mould opening machine as starting point, shaping by continuous tunnel furnace heated baking, then through cool furnace cooling, finally returns starting point, takes out product.
Operation principle
When carbon badminton racket works without air pressure forming technology automatic assembly line, first machine power is opened, operator operation automatic mould opening machine is put into mould the racket that pre-shaped is good and is installed, mould enters tunnel oven by 90 ° of no-power drum lines, set from entering oven to the time out, ensure that racket can be completely shaping, out 180 ° of power drum turning guide markings will be passed through from tunnel oven, enter cool furnace, below cool furnace, fan is housed, exhaust column is housed above, fan is upwards blown, the outside air draft of exhaust column, reach the effect of cooling, guarantee racket solidifies, last mould out will enter plane power drum line from cool furnace, upset power drum line and 90 ° of turning power drum lines, finally get back to the position of automatic mould opening machine, the plumage that operator takes off forming is clapped, after cleaning out mould, continue the racket putting into pre-shaped again.
Carbon badminton racket of the present invention is reasonable without air pressure forming technology automatic Production Line, compact conformation, easy to use, there is automatic mould opening machine, 90 degree of no-power drum lines, tunnel oven, 180 degree of power drum lines, cooling tunnel stove, plane power drum line, upset power drum line and 90 degree of turning power drum lines, the present invention replaces traditional pure handwork with automated production equipment, adopt Novel lightweight mould, labor intensity reduces, traditional blast is replaced without air pressure forming technology, without the exhaust emission produced during air compressor air feed and energy waste, moulding process does not need hot-forming in traditional handicraft, automatic delivering belt oven temperature is uniform and stable, racket intensity is more stable, do not have high-temperature hot in traditional handicraft to present a theatrical performance as the last item on a programme high-temperature work environment that distribute heat causes, environment temperature can control at normal temperature, work comfort, more environment protection health, batch concentrates Baking out to replace hot-forming the heating of single group, power cost saving more than 80%, greatly reduce the production cost of enterprise.
Carbon badminton racket, without the invention of air pressure forming technology automatic assembly line, is pioneering in industry, and break the handwork pattern that industry is traditional, rational in infrastructure, efficiency is high, and labour intensity is low.
Accompanying drawing explanation
Below with reference to accompanying drawing, the invention will be further described:
Fig. 1 is that carbon badminton racket is without air pressure forming technology automatic assembly line schematic diagram.
Fig. 2 is the automatic mould opening machine front view of carbon badminton racket without air pressure forming technology automatic assembly line.
Fig. 3 is the automatic mould opening machine left view of carbon badminton racket without air pressure forming technology automatic assembly line.
Fig. 4 is the automatic mould opening machine left view partial enlarged drawing of Fig. 3 carbon badminton racket without air pressure forming technology automatic assembly line.
Fig. 5 is the tunnel oven schematic diagram of carbon badminton racket without air pressure forming technology automatic assembly line.
Fig. 6 is carbon badminton racket without the cooling tunnel stove of air pressure forming technology automatic assembly line, plane power drum line and upset power drum line schematic diagram.
Detailed description of the invention
With reference to accompanying drawing 1 ~ 6, carbon badminton racket comprises automatic mould opening machine 1,90 degree of no-power drum lines 2, tunnel oven 3,180 degree of power drum lines 4, cooling tunnel stove 5, plane power drum line 6, upset power drum line 7 and 90 degree of turning power drum lines 8 without air pressure forming technology automatic assembly line.
Automatic mould opening machine 1 comprises frame 1-1, workbench 1-2, mould, die sinking plate 1-4, die sinking oil cylinder 1-3, die sinking oil cylinder installing rack 1-7, clamping cylinder 1-5, mould location column ejection cylinder 1-6.Workbench 1-2 is arranged on frame 1-1 top, and mould is arranged on workbench 1-2.Mould comprises cope match-plate pattern 1-8, lower bolster 1-9 and die positioning pin.
When photoelectricity position-sensing switch 1-16 detects mould, stop that oil cylinder 1-18 performs an action, the backstay 1-10 of positional cylinder 1-11 upwards rises, reserve die location, die sinking plate 1-4 is to pressing down, and inner mould alignment pin upwards jack-up, backs down the cope match-plate pattern 1-8 of mould, the chuck 1-14 of the clamping cylinder on die sinking plate clamps upper mould, upwards lift, mould is opened, and operation starts pickup, clear up lower bolster 1-9 again, put into product again, matched moulds, finally press start button, stop oil cylinder 1-18 release, feed belt is started working and mould is transported to subsequent processing.
Die sinking plate 1-4 is movably arranged on workbench 1-2 by support 1-12, die sinking oil cylinder installing rack 1-7 is arranged on rear side of frame 1-1, die sinking oil cylinder 1-3 is arranged on die sinking oil cylinder installing rack 1-7, die sinking cylinder piston rod 1-13 front end is flexibly connected with die sinking plate 1-4, die sinking plate 1-4 both sides are separately installed with clamping cylinder 1-5, chuck 1-14 clamping cylinder 1-5 is equipped with, the cope match-plate pattern 1-8 of clamping mold is used for during die sinking, under the drive of die sinking cylinder piston rod 1-13, mould is opened, baking-curing sizing carbon badminton racket frame conveniently can be taken out from mould, reinstall and be filled with resin carbon fibre battledore frame blank.The frame 1-1 of workbench 1-2 bottom is equipped with slide roller 1-15.
Mould location column ejection cylinder 1-6 is arranged on the frame 1-1 of workbench 1-2 bottom, for will the mould ejection being filled with resin carbon fibre battledore frame blank be loaded, the mould being filled with resin carbon fibre battledore frame blank is loaded by slide roller 1-15, deliver to next procedure and enter tunnel oven, baking foaming is shaping.
90 degree of turning power drum lines 8 are had in automatic mould opening machine 1 installed in front, 90 degree of turning power drum lines 8 have 90 degree of turning power drum frame 8-1, 90 degree of turning power drum 8-2 90 degree of turning power drum frame 8-1 are equipped with, 90 degree of turning power drum drive sprocket 8-3 are equipped with in 90 degree of turning power drum 8-2 ends, 90 degree of turning power drum driving motor 8-4 are arranged on 90 degree of turning power drum frame 8-1 bottoms, 90 degree of turning power drum driving motor 8-4 are rotated by 90 degree of turning power drum driving chain 8-5 transmission, 90 degree of turning power drum 8-2, to transmit the mould that is equipped with and toasts sizing carbon badminton racket frame to automatic mould opening machine 1.
90 degree of turning no-power drum lines 2 are installed on rear side of automatic mould opening machine 1; 90 degree of turning no-power drum lines 2 have 90 degree of turning no-power drum frame 2-1; 90 degree of arrangement cylinder 2-2 that turn 90 degree of turning no-power drum frame 2-1 are equipped with; to be sent on the pedrail delivering strap of tunnel oven by being equipped with the mould being filled with resin carbon fibre battledore frame blank by manpower; enter tunnel oven 3, baking molding.
Tunnel oven 3 comprises tunnel oven grate 3-1, pedrail delivering strap 3-2, pedrail delivering strap driving motor 3-3, tunnel oven shell body 3-4, tunnel oven inner housing 3-5, fortune blower fan 3-6, stainless steel electric heating tube 3-7.Tunnel oven grate 3-1 is provided with pedrail delivering strap 3-2, pedrail delivering strap 3-2 both sides are provided with driving-chain 3-10, driving-chain 3-10 is arranged on sprocket wheel 3-8, pedrail delivering strap driving motor 3-3 is arranged on bottom tunnel oven grate 3-1, pedrail delivering strap driving motor 3-3 is operated by chain 3-9, sprocket wheel 3-8 driven pedrail formula conveyer belt 3-2, to transmit, the mould heated baking foaming in tunnel oven 3 being filled with resin carbon fibre battledore frame blank is housed.
Oven grate 3-1 top, tunnel is provided with tunnel oven inner housing 3-5, at tunnel oven inner housing 3-5 built with many stainless steel electric heating tube 3-7, in oven inner housing 3-5 outside, tunnel, tunnel oven shell body 3-4 is housed, fortune blower fan 3-6 has fortune wind turbine, fan blade, multiple stage fortune wind turbine is arranged on tunnel oven shell body 3-4, the motor shaft of fortune wind turbine adopts high temperature resistant extension shaft, high temperature resistant extension shaft stretches in tunnel oven inner housing 3-5, fan blade is arranged on high temperature resistant extension shaft end, for transporting wind, make the even heat that in tunnel oven inner housing, stainless steel electric heating tube 3-7 sends, remain on about 155 DEG C.
Between tunnel oven shell body 3-4 and tunnel oven inner housing 3-5, heat preserving and insulating material layer is housed.
Export at tunnel oven 3, between cooling tunnel stove 5 import, 180 degree of power drum lines 4 are housed, 180 degree of power drum lines 4 have turns through 180 degree power drum frame 4-1, turn through 180 degree power drum frame 4-1 is equipped with and turn through 180 degree arrangement cylinder 4-2, cylinder end is equipped with and is turned through 180 degree power drum drive sprocket 4-3, power drum driving motor 4-4 of turning through 180 degree is arranged on turns through 180 degree power drum frame 4-1 bottom, turn through 180 degree power drum driving motor 4-4 by turning through 180 degree power drum driving chain 4-5, turn through 180 degree power drum drive sprocket 4-3, transmission is turned through 180 degree arrangement cylinder 4-2 and is rotated, so that transmission is equipped with the mould toasting sizing carbon badminton racket frame and is cooled to cooling tunnel stove 5.
Cooling tunnel stove 5 comprises cooling tunnel stove grate 5-1, conveying roller 5-2, conveying roller driving motor 5-3, cooling tunnel stove outer covering 5-4, axial-flow cooling fan 5-5, air exhauster 5-6 and exhaust duct 5-10.Cooling tunnel stove grate 5-1 top is provided with many conveying roller 5-2, conveying roller 5-2 is equipped with sprocket wheel 5-7 in end, driving chain 5-8 sprocket wheel 5-7 is equipped with, conveying roller driving motor 5-3 is arranged on bottom cooling tunnel stove grate 5-1, conveying roller driving motor 5-3 drives conveying roller 5-2 running by sprocket wheel 5-7, chain 5-9 transmission driving chain, transmits the mould having toasted sizing carbon badminton racket frame and cools in cooling tunnel stove 5.
It is outside that cooling tunnel stove outer covering 5-4 is arranged on cooling tunnel stove grate 5-1, cooling tunnel stove outer covering 5-4 top and conveying roller 5-2 top are provided with cooling tunnel 5-8, and cooling tunnel 5-8 conveniently can transmit and the mould toasting sizing carbon badminton racket frame is housed cools in cooling tunnel stove 5.
Multiple stage axial-flow cooling fan 5-5 is arranged on the cooling tunnel stove grate 5-1 of conveying roller 5-2 bottom, multiple stage axial-flow cooling fan 5-5 dries upward by below cooling tunnel stove grate 5-1, the mould toasting sizing carbon badminton racket frame that cold front heavy rain conveying roller 5-2 transmits, cools at cooling tunnel stove 5.
Cooling tunnel stove outer covering 5-4 top is provided with multiple stage air exhauster 5-6, and air exhauster 5-6 air inlet is connected with cooling tunnel 5-8, and air exhauster 5-6 air outlet is connected with exhaust duct 5-10, and the hot blast that air exhauster 5-6 air outlet is discharged is discharged to outdoor by exhaust duct 5-10.
Be provided with plane power drum line 6 between cooling tunnel stove 5 and upset power drum line 7, plane power drum line 6 comprises plane power drum frame 6-1, flat rollers 6-2 and flat rollers driving motor 6-3.
Plane power drum frame 6-1 is equipped with on top many rhizoplanes cylinder 6-2, in flat rollers 6-2 end, sprocket wheel is housed, sprocket wheel is equipped with driving chain, flat rollers driving motor 6-3 is arranged on plane power drum frame 6-1 bottom, flat rollers driving motor 6-1 drives flat rollers 6-2 by chain, chain gear transmission driving chain, transmit after cooling tunnel stove 5 cools and send, the mould of the carbon badminton racket frame of cooling and shaping solidification is housed to next process.
Upset power drum line 7 is arranged between 90 degree of turning power drum lines 8 and plane power drum line 6, is convenient to staff and passes in and out carbon badminton racket without air pressure forming technology automatic assembly line.Upset power drum line 7 comprises upset power drum installing rack 7-1, upset power drum 7-2, upset power drum driving motor 7-3, jacking cylinder 7-4 and upset power drum installation frame 7-5.Upset power drum installing rack 7-1 is movably articulated in upset power drum installation frame 7-5 top, upset power drum 7-2 is arranged on upset power drum installing rack 7-1, sprocket wheel is equipped with in upset power drum 7-2 end, sprocket wheel is equipped with driving chain, upset power drum driving motor 7-3 is arranged on upset power drum installation frame bottom, upset power drum driving motor passes through chain, chain gear transmission driving chain drives the mould that upset power drum is equipped with the carbon badminton racket frame of cooling and shaping solidification to enter this procedure of automatic mould opening machine to 90 degree of turning power drum lines.Jacking cylinder 7-4 is movably arranged on upset power drum installing rack 7-1 bottom, jacking cylinder 7-4 piston rod is arranged in the middle part of upset power drum installation frame 7-5, when manually overturning, control signal makes jacking cylinder 7-4 jacking overturn power drum installing rack 7-1, upset power drum installing rack 7-1 is upwards overturn, is convenient to staff and passes in and out carbon badminton racket without air pressure forming technology automatic assembly line.
90 degree of turning power drum lines 8 have 90 degree of turning power drum frame 8-1, 90 degree of arrangement cylinder 8-2 that turn 90 degree of turning power drum frame 8-1 are equipped with, 90 degree of turning power drum drive sprocket 8-3 are equipped with in cylinder end, 90 degree of turning power drum driving motor 8-4 are arranged on 90 degree of turning power drum frame 4-1 bottoms, 90 degree of turning power drum driving motor 8-4 are rotated by 90 degree of turning power drum driving chain 8-5 transmission 90 degree turning arrangement cylinder 8-2, 90 degree of turning power drum driving motor 8-4 are by biography 90 degree of turning power drum driving chain 8-5, the mould of the carbon badminton racket frame that cooling and shaping solidification is housed is entered this procedure of automatic mould opening machine by 90 degree of turning power drum drive sprocket 8-3 transmission 90 degree turning arrangement cylinder 8-2.
The present invention is that a kind of carbon badminton racket is without air pressure forming technology automatic assembly line, it is an automatic assembly line, as long as manual operation machine just can complete production task, instead of hot-forming traditional production technology, automatic delivering belt oven temperature is uniform and stable, and racket intensity is more stable; Labour intensity reduces, and also do not have the hot environment of traditional handicraft, environment temperature can control at normal temperature, work comfort, more environment protection health.
Claims (5)
1. carbon badminton racket is without an air pressure forming technology automatic assembly line, it is characterized in that: comprise automatic mould opening machine, 90 degree of no-power drum lines, tunnel oven, 180 degree of power drum lines, cooling tunnel stove, plane power drum line, upset power drum line and 90 degree of turning power drum lines;
Automatic mould opening machine comprises frame, workbench, mould, die sinking plate, die sinking oil cylinder, die sinking oil cylinder installing rack, clamping cylinder and mould location column ejection cylinder; Workbench is arranged on upper rack, and mould is installed on the table, and mould comprises cope match-plate pattern, lower bolster and die positioning pin; When photoelectricity position-sensing switch detects mould, stop that oil cylinder performs an action, the backstay of positional cylinder upwards rises, reserve die location, upper die sinking plate to pressing down, inner mould alignment pin upwards jack-up, the patrix of mould is backed down, and the chuck of the clamping cylinder on die sinking plate clamps upper mould, upwards lifts, mould is opened, and operation starts pickup, then clears up bed die, put into product again, matched moulds, finally press start button, stop oil cylinder release, feed belt is started working and mould is transported to subsequent processing;
Die sinking plate is movably arranged on workbench by support, die sinking oil cylinder installing rack is arranged on rear side of frame, die sinking oil cylinder is arranged on die sinking oil cylinder installing rack, die sinking cylinder piston rod front end is flexibly connected with die sinking plate, die sinking plate both sides are separately installed with clamping cylinder, clamping cylinder is equipped with chuck, is used for the cope match-plate pattern of clamping mold during die sinking, under the drive of die sinking cylinder piston rod, mould is opened;
Mould location column ejection cylinder is arranged in the frame of workbench bottom, and for loading the mould ejection being filled with resin carbon fibre battledore frame blank, deliver to next procedure and enter tunnel oven, baking foaming is shaping;
90 degree of turning power drum lines are had in automatic mould opening machine installed in front, 90 degree of turning no-power drum lines are installed on rear side of automatic mould opening machine, 90 degree of turning no-power drum lines have 90 degree of turning no-power drum frames, 90 degree of arrangement cylinders of turning 90 degree of turning no-power drum frames are equipped with, to be sent on the pedrail delivering strap of tunnel oven by being equipped with the mould being filled with resin carbon fibre battledore frame blank by manpower, enter tunnel oven, baking molding;
Tunnel oven comprises tunnel oven grate, pedrail delivering strap, pedrail delivering strap driving motor, tunnel oven shell body, tunnel oven inner housing, fortune blower fan and stainless steel electric heating tube; Tunnel oven grate is provided with pedrail delivering strap, pedrail delivering strap both sides are provided with driving-chain, driving-chain is arranged on sprocket wheel, pedrail delivering strap driving motor is arranged on bottom tunnel oven grate, pedrail delivering strap driving motor, by chain, the running of chain gear transmission pedrail delivering strap, is equipped with to transmit the mould heated baking foaming in tunnel oven being filled with resin carbon fibre battledore frame blank;
Oven grate top, tunnel is provided with tunnel oven inner housing, at tunnel oven inner housing built with many stainless steel electric heating tubes, in oven inner housing outside, tunnel, tunnel oven shell body is housed, fortune wind turbine is arranged on tunnel oven shell body, the motor shaft of fortune wind turbine adopts high temperature resistant extension shaft, high temperature resistant extension shaft stretches in tunnel oven inner housing, fan blade is arranged on high temperature resistant extension shaft end, for transporting wind, make the even heat that in tunnel oven inner housing, stainless steel electric heating tube sends;
Between tunnel oven shell body and tunnel oven inner housing, heat preserving and insulating material layer is housed;
Between the outlet of tunnel oven and the import of cooling tunnel stove, 180 degree of power drum lines are housed, 180 degree of power drum lines have turns through 180 degree power drum frame, turn through 180 degree power drum frame is equipped with and turn through 180 degree arrangement cylinder, turning through 180 degree arrangement cylinder end is equipped with and turns through 180 degree power drum drive sprocket, power drum driving motor of turning through 180 degree is arranged on turns through 180 degree power drum frame lower, turn through 180 degree power drum driving motor by turn through 180 degree the transmission of power drum driving chain turn through 180 degree arrangement cylinder rotate, so that transmission is equipped with the mould toasting sizing carbon badminton racket frame and is cooled to cooling tunnel stove,
Cooling tunnel stove comprises cooling tunnel stove grate, conveying roller, conveying roller driving motor, cooling tunnel stove outer covering, axial-flow cooling fan, air exhauster and exhaust duct; Cooling tunnel stove grate top is provided with many conveying rollers, sprocket wheel is equipped with in conveying roller end, sprocket wheel is equipped with driving chain, conveying roller driving motor is arranged on bottom cooling tunnel stove grate, conveying roller driving motor drives conveying roller running by sprocket wheel, chain drive driving chain, transmits the mould having toasted sizing carbon badminton racket frame and cools in cooling tunnel stove;
It is outside that cooling tunnel stove outer covering is arranged on cooling tunnel stove grate, and cooling tunnel stove outer covering top and conveying roller top are provided with cooling tunnel, and the convenient transmission of cooling tunnel is equipped with the mould toasting sizing carbon badminton racket frame and is cooled in cooling tunnel stove;
Multiple stage axial-flow cooling fan is arranged on the cooling tunnel stove grate of conveying roller bottom, multiple stage axial-flow cooling fan is dried upward by below cooling tunnel stove grate, the mould toasting sizing carbon badminton racket frame that cold front heavy rain conveying roller transmits, cools at cooling tunnel stove;
Cooling tunnel stove outer covering top is provided with multiple stage air exhauster, and air exhauster air inlet is connected with cooling tunnel, and air exhauster air outlet is connected with exhaust duct, and the hot blast that air exhauster air outlet is discharged is discharged to outdoor by exhaust duct;
Be provided with plane power drum line between cooling tunnel stove and upset power drum line, plane power drum line comprises plane power drum frame, flat rollers and flat rollers driving motor;
Plane power drum upper rack is equipped with many rhizoplanes cylinder, in flat rollers end, sprocket wheel is housed, sprocket wheel is equipped with driving chain, flat rollers driving motor is arranged on plane power drum frame lower, flat rollers driving motor drives flat rollers by chain, chain gear transmission driving chain, send after transmitting the cooling of cooling tunnel stove, the mould of the carbon badminton racket frame of cooling and shaping solidification is housed to next process;
Upset power drum line is arranged between 90 degree of turning power drum lines and plane power drum line, is convenient to staff and passes in and out carbon badminton racket without air pressure forming technology automatic assembly line; Upset power drum line comprises upset power drum installing rack, upset power drum, upset power drum driving motor, jacking cylinder and upset power drum installation frame; Upset power drum installing rack is movably articulated in upset power drum installation frame top, upset power drum is arranged on upset power drum installing rack, sprocket wheel is equipped with in upset power drum end, sprocket wheel is equipped with driving chain, upset power drum driving motor is arranged on upset power drum installation frame bottom, and upset power drum driving motor drives the mould that upset power drum is equipped with the carbon badminton racket frame of cooling and shaping solidification to enter this procedure of automatic mould opening machine to 90 degree of turning power drum lines by chain, chain gear transmission driving chain; Jacking cylinder is movably arranged on upset power drum installing rack bottom, jacking cylinder piston rod is arranged in the middle part of upset power drum installation frame, when manually overturning, control signal makes jacking cylinder jacking overturn power drum installing rack, upset power drum installing rack is upwards overturn, is convenient to staff and passes in and out carbon badminton racket without air pressure forming technology automatic assembly line.
2. carbon badminton racket according to claim 1 is without air pressure forming technology automatic assembly line, it is characterized in that: the frame of workbench bottom is equipped with slide roller.
3. carbon badminton racket according to claim 1 is without air pressure forming technology automatic assembly line, it is characterized in that: fortune blower fan has fortune wind turbine, fan blade, multiple stage fortune wind turbine is arranged on tunnel oven shell body, the motor shaft of fortune wind turbine adopts high temperature resistant extension shaft, high temperature resistant extension shaft stretches in tunnel oven inner housing, fan blade is arranged on high temperature resistant extension shaft end, for transporting wind, make the even heat that in tunnel oven inner housing, stainless steel electric heating tube sends, remain on about 155 DEG C.
4. carbon badminton racket according to claim 1 is without air pressure forming technology automatic assembly line, it is characterized in that: 90 degree of turning power drum lines have 90 degree of turning power drum frames, 90 degree of arrangement cylinders of turning 90 degree of turning power drum frames are equipped with, 90 degree of turning power drum drive sprockets are equipped with in cylinder end, 90 degree of turning power drum driving motors are arranged on 90 degree of turning power drum frame lower, 90 degree of turning power drum driving motors are rotated by 90 degree of turning power drum driving chains transmission 90 degree turning arrangement cylinder, 90 degree of turning power drum driving motors are by 90 degree of turning power drum driving chains, 90 degree of turning power drum drive sprockets transmission 90 degree turning arrangement cylinder, the mould of the carbon badminton racket frame that cooling and shaping solidification is housed is entered this procedure of automatic mould opening machine.
5. according to carbon badminton racket according to claim 1 without air pressure forming technology automatic assembly line, it is characterized in that: between tunnel oven shell body and tunnel oven inner housing, heat preserving and insulating material layer is housed.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610103275.7A CN105538578B (en) | 2016-02-25 | 2016-02-25 | Carbon badminton racket is without air pressure forming technology automatic assembly line |
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| CN106417845A (en) * | 2016-11-03 | 2017-02-22 | 界首市喜康食品机械有限公司 | Integrated full-automatic chocolate bar production system |
| CN114589845A (en) * | 2022-01-22 | 2022-06-07 | 宜春市美源吉体育用品有限公司 | Automatic mold opening machine and application system thereof |
| CN115816868A (en) * | 2022-12-14 | 2023-03-21 | 济南悦创液压机械制造有限公司 | Carbon fiber frame production line |
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| US4162907A (en) * | 1978-04-07 | 1979-07-31 | Frank Anderson | Glass sheet manufacturing method and apparatus |
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| CN115816868A (en) * | 2022-12-14 | 2023-03-21 | 济南悦创液压机械制造有限公司 | Carbon fiber frame production line |
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