CN105538578B - Carbon badminton racket is without air pressure forming technology automatic assembly line - Google Patents
Carbon badminton racket is without air pressure forming technology automatic assembly line Download PDFInfo
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- CN105538578B CN105538578B CN201610103275.7A CN201610103275A CN105538578B CN 105538578 B CN105538578 B CN 105538578B CN 201610103275 A CN201610103275 A CN 201610103275A CN 105538578 B CN105538578 B CN 105538578B
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- power drum
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/20—Opening, closing or clamping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/35—Component parts; Details or accessories
Abstract
The present invention relates to a kind of carbon badminton racket without air pressure forming technology automatic assembly line, it is a kind of suitable for producing without blast carbon badminton racket automatic production line, instead of traditional pure handwork pattern.Including automatic mould opening machine, 90 degree of no-power drum lines, tunnel oven, 180 degree power drum line, cooling tunnel stove, plane power drum line, upset power drum line and 90 degree of turning power drum lines.The present invention is an automatic assembly line, as long as manual operation machine can completes production task, instead of hot-forming traditional production technology, automatic delivering belt oven temperature is uniform and stable, and racket intensity is more stable；Labor intensity is reduced, and also without the hot environment of traditional handicraft, environment temperature can be controlled in normal temperature, work comfort, more environmentally-friendly health.
Description
Technical field
It is that one kind is applied to the present invention relates to a kind of carbon badminton racket without air pressure forming technology automatic assembly line
Production instead of traditional pure handwork pattern without blast carbon badminton racket automatic production line.
Background technology
In carbon fiber shuttlecock industry, traditional production technology is hot-pressing air-blowing forming technology, and this just needs hot-forming
Equipment and compressed air unit, operator, which is placed on pre-shaped good racket in mould, to be smoothed carefully and neatly, then mould is moved to and is hot pressed into
Heated on type platform, blown by tuyere toward racket intracavitary, by heating, be molded racket.This traditional handicraft, labor intensity
Greatly, low production efficiency, this is that domestic current production technology is horizontal, and compared to foreign countries, production technology falls behind, and technical merit is poor.
The content of the invention
The new purpose of the present invention is to provide a kind of carbon badminton racket without air pressure forming technology for above-mentioned weak point
Automatic assembly line, there is automatic mould opening machine, 90 degree of no-power drum lines, tunnel oven, 180 degree power drum line, cooling tunnel
Road stove, plane power drum line, upset power drum line and 90 degree of turning power drum lines.The present invention is set with automated production
Standby to replace traditional pure handwork, using Novel lightweight mould, labor intensity is greatly lowered than traditional handicraft；Nothing
Air pressure forming technology replaces traditional blast, without exhaust emission and energy waste caused by air compressor supply；Into
Type technique does not need hot-forming in traditional handicraft, and automatic delivering belt oven temperature is uniform and stable, and racket intensity is more
It is stable；There is no traditional handicraft high temperature hot-platen to distribute high-temperature work environment caused by heat, environment temperature can be controlled normal
Temperature, work comfort, more environmentally-friendly health；Batch concentrates Baking out to replace the heating of hot-forming of single group, power cost saving 80% with
On；The production cost of enterprise greatly reduces.
Carbon badminton racket takes following technical scheme to realize without air pressure forming technology automatic assembly line：
Carbon badminton racket includes automatic mould opening machine, 90 degree of no-power drums without air pressure forming technology automatic assembly line
Line, tunnel oven, 180 degree power drum line, cooling tunnel stove, plane power drum line, upset power drum line and 90 degree
Turning power drum line.
Automatic mould opening machine includes frame, workbench, mould, die sinking plate, die sinking oil cylinder, die sinking oil cylinder mounting bracket, clamping oil
Cylinder, mould location column ejection cylinder.Workbench is arranged on upper rack, and mould installion is on the table.Mould include cope plate,
Lower template and die positioning pin.When photoelectricity position-sensing switch detects mould, stop that oil cylinder performs action, the locating rod of positional cylinder
It is raised above, sets die location, die sinking plate is pressed downward, and inner mould alignment pin is jacked up upwards, and the upper mould top of mould is opened, opened
The chuck of clamping cylinder in template clamps upper mould, is lifted up, and mould is opened, and operation starts pickup, then clears up lower mould
Tool, product is placed into, matched moulds, finally by start button, stops oil cylinder release, feed belt is started working and mould is transported to down
One process.Die sinking plate is movably arranged on workbench by support, and die sinking oil cylinder mounting bracket is arranged on rear side of frame, molds oil cylinder
On die sinking oil cylinder mounting bracket, die sinking cylinder piston rod front end is flexibly connected with die sinking plate, and die sinking plate both sides are installed respectively
There is clamping cylinder, chuck is housed on clamping cylinder, cope plate during die sinking for clamping mold, in the band of die sinking cylinder piston rod
Mould is opened under dynamic, convenient from mould the carbon badminton racket frame of baking-curing sizing can be taken out, be reloaded into filling
There is resin carbon fibre battledore frame blank.Slide roller is housed in the frame of workbench bottom.
Mould location column ejection cylinder is arranged in the frame of workbench bottom, and resin carbon fibre is filled with for being loaded into
The mould ejection of battledore frame blank, it is sent to next procedure and enters tunnel oven, baking foaming shaping.
There are 90 degree of turning power drum lines in automatic mould opening machine installed in front, there are 90 degree of turning power drum lines 90 degree to turn
Curved power drum frame, 90 degree of turning power drums, 90 degree of turning power drum ends are housed in 90 degree of turning power drum frames
Portion is equipped with 90 degree of turning power drum drive sprockets, and 90 degree of turning power drum driving motors are arranged on 90 degree of turning power drums
Frame lower, 90 degree of turning power drum driving motors are driven 90 degree of turning power by 90 degree of turning power drum driving chains
Roller rotates, and the mould for having toasted sizing carbon badminton racket frame is housed to automatic mould opening machine to transmit.
90 degree of turning no-power drum lines are installed on rear side of automatic mould opening machine, 90 degree of turning no-power drum lines have 90
Turning no-power drum frame is spent, 90 degree of rollers of arranging of turning are housed, to be equipped with 90 degree of turning no-power drum frames
The mould for being filled with resin carbon fibre battledore frame blank is sent to by manpower on the pedrail delivering strap of tunnel oven,
Into tunnel oven, baking molding.
Tunnel oven includes tunnel oven grate, pedrail delivering strap, pedrail delivering strap driving motor, tunnel and dried
Oven shell body, tunnel oven inner housing, fortune blower fan, stainless steel electric heating tube.Crawler belt is installed on tunnel oven grate
Formula conveyer belt, pedrail delivering strap both sides are provided with driving-chain, and driving-chain is arranged on sprocket wheel, pedrail delivering strap driving motor
Installed in tunnel oven grate bottom, pedrail delivering strap driving motor is transported by chain, chain gear transmission pedrail delivering strap
Turn, the mould for being filled with resin carbon fibre battledore frame blank heated baking foaming in tunnel oven is housed to transmit
Shaping.
Tunnel oven grate top is provided with tunnel oven inner housing, and in tunnel, oven inner housing is built with more
Stainless steel electric heating tube, is equipped with tunnel oven shell body outside tunnel oven inner housing, fortune blower fan have fortune wind turbine,
Fan blade, more fortune wind turbines are arranged on tunnel oven shell body, and the motor shaft for transporting wind turbine uses high temperature resistant extension shaft,
High temperature resistant extension shaft is stretched into tunnel oven inner housing, and fan blade is arranged on high temperature resistant and lengthens shaft end, for transporting wind, makes tunnel
The even heat that stainless steel electric heating tube is sent in road oven inner housing, is maintained at 155 DEG C or so.
Heat preserving and insulating material layer is housed between tunnel oven shell body and tunnel oven inner housing.
Toasted in tunnel between outlet of still and cooling tunnel stove import and 180 degree power drum line, 180 degree power drum are housed
Line, which has, turns through 180 degree power drum frame, turns through 180 degree in power drum frame equipped with turning through 180 degree arrangement roller, and 180
Degree turns arrangement roller end equipped with turning through 180 degree power drum drive sprocket, power drum driving motor of turning through 180 degree installation
Turning through 180 degree power drum frame lower, power drum driving motor of turning through 180 degree, which passes through, is driven 80 degree of turning power drums
Driving chain, the transmission of 80 degree of turning power drum drive sprockets are turned through 180 degree arrangement roller and rotated, and have been toasted to transmit to be equipped with
The mould of sizing carbon badminton racket frame cools down to cooling tunnel stove.
Cooling tunnel stove include cooling tunnel stove grate, conveying roller, conveying roller driving motor, outside cooling tunnel stove
Shell, axial-flow cooling fan, air exhauster and exhaust duct.Cooling tunnel stove grate top is provided with more conveying rollers, conveying roller
End is equipped with sprocket wheel, and driving chain is housed on sprocket wheel, and conveying roller driving motor is arranged on cooling tunnel stove grate bottom, transmission
Drum drive motor drives conveying roller to operate by sprocket wheel, chain drive driving chain, and sizing carbon fiber plumage has been toasted in transmission
The mould of ball top frame cools down in cooling tunnel stove.
Cooling tunnel stove outer covering is arranged on outside cooling tunnel stove grate, on cooling tunnel stove outer covering top and conveying roller
Portion is provided with cooling tunnel, and cooling tunnel conveniently transmission can be equipped with the mould for having toasted sizing carbon badminton racket frame cold
But cooled down in continuous tunnel furnace.
More axial-flow cooling fans are arranged on the cooling tunnel stove grate of conveying roller bottom, more axial-flow cooling fans
Dried upward by cooling tunnel stove grate lower section, the sizing carbon fiber shuttlecock of baking transmitted on cold front heavy rain conveying roller
The mould of frame, cooled down in cooling tunnel stove.
Cooling tunnel stove outer covering top is provided with more air exhausters, and air exhauster air inlet is connected with cooling tunnel, exhausting
Machine air outlet is connected with exhaust duct, and the hot blast of air exhauster air outlet discharge is discharged to outdoor by exhaust duct.
Plane power drum line is installed between cooling tunnel stove and upset power drum line, plane power drum line includes
Plane power drum frame, flat rollers and flat rollers driving motor.
Plane power drum upper rack is equipped with more rhizoplane rollers, and sprocket wheel is housed in flat rollers end, filled on sprocket wheel
There is driving chain, flat rollers driving motor is arranged on plane power drum frame lower, and flat rollers driving motor passes through chain
Bar, chain gear transmission driving chain drive flat rollers, are sent out after the stove cooling of transmission cooling tunnel, equipped with the solidification of cooling and shaping
The mould of carbon badminton racket frame is to next process.
Overturn power drum line to be arranged between 90 degree of turning power drum lines and plane power drum line, be easy to work people
Member's disengaging carbon badminton racket is without air pressure forming technology automatic assembly line.Overturning power drum line includes upset power drum peace
Shelve, overturn power drum, upset power drum driving motor, jacking cylinder and upset power drum installation frame.Upset is dynamic
Power roller mounting bracket is movably articulated in upset power drum installation frame top, and upset power drum is arranged on upset power drum
On mounting bracket, upset power drum end is equipped with sprocket wheel, and driving chain, the driving motor installation of upset power drum are housed on sprocket wheel
In upset power drum installation frame bottom, upset power drum driving motor is driven by chain, chain gear transmission driving chain
The mould of carbon badminton racket frame of the power drum equipped with the solidification of cooling and shaping is overturn to 90 degree of turning power drum lines
Into this procedure of automatic mould opening machine.Jacking cylinder is movably arranged on upset power drum mounting bracket bottom, jacking cylinder piston
Bar is arranged in the middle part of upset power drum installation frame, and when artificial upset, control signal makes jacking cylinder jacking upset power
Roller mounting bracket, upset power drum mounting bracket is flipped up, is easy to staff to pass in and out carbon badminton racket without blast
Forming technique automatic assembly line.
90 degree of turning power drum lines have 90 degree of turning power drum frames, are equipped with 90 degree of turning power drum frames
90 degree of arrangement rollers of turning, roller end are equipped with 90 degree of turning power drum drive sprockets, 90 degree of turning power drum transmission electricity
Machine is arranged on 90 degree of turning power drum frame lowers, and 90 degree of turning power drum driving motors pass through 90 degree of turning power drums
Driving chain is driven 90 degree of arrangement rollers of turning and rotated, and 90 degree of turning power drum driving motors pass through 90 degree of turning power drums
Driving chain, 90 degree of turning power drum drive sprockets are driven 90 degree of arrangement rollers of turning, by what is solidified equipped with cooling and shaping
The mould of carbon badminton racket frame enters automatic mould opening machine this procedure.
Carbon badminton racket is using automatic mould opening machine as starting point, passes through tunnel without air pressure forming technology automatic assembly line
Stove heat baking molding, then cooled down through cooling furnace, starting point is finally returned, takes out product.
Operation principle
When carbon badminton racket works without air pressure forming technology automatic assembly line, machine power, operator are first turned on
Operation automatic mould opening machine, which is put into pre-shaped good racket in mould, to be installed, and mould is dried by 90 ° of no-power drum lines into tunnel
Oven, set from entrance oven to the time out, ensure that racket can be molded completely, oven comes out from tunnel
By 180 ° of power drum turning guide markings, into cooling furnace, fan will be housed below cooling furnace, be fitted with exhaust column,
Fan is blown upwards, the outside air draft of exhaust column, has the function that cooling, ensures racket solidification, and last mould comes out from cooling furnace
Plane power drum line, upset power drum line and 90 ° of turning power drum lines will be entered, eventually pass back to automatic mould opening machine
Position, the plumage that operator removes forming are clapped, and after cleaning out mould, are further continued for being put into the racket of pre-shaped.
Carbon badminton racket of the present invention is reasonable without air pressure forming technology automatic Production Line, compact-sized, user
Just, there is automatic mould opening machine, 90 degree of no-power drum lines, tunnel oven, 180 degree power drum line, cooling tunnel stove, plane
Power drum line, upset power drum line and 90 degree of turning power drum lines, the present invention are to replace passing with automated production equipment
The pure handwork of system, using Novel lightweight mould, labor intensity reduces, and no air pressure forming technology replaces traditional wind
Pressure, without exhaust emission and energy waste caused by air compressor supply；Moulding process is not needed in traditional handicraft
Hot-forming, automatic delivering belt oven temperature is uniform and stable, and racket intensity is more stable, without traditional handicraft high temperature heat
Present a theatrical performance as the last item on a programme high-temperature work environment caused by distributing heat, environment temperature can be controlled in normal temperature, work comfort, more environmentally-friendly health；
Batch concentrates Baking out to replace hot-forming heating of single group, power cost saving more than 80%；The production of enterprise greatly reduces
Cost.
Invention of the carbon badminton racket without air pressure forming technology automatic assembly line, it is pioneering in industry, breaks industry biography
The handwork pattern of system, rational in infrastructure, efficiency high, labor intensity are low.
Brief description of the drawings
Below with reference to accompanying drawing, the invention will be further described：
Fig. 1 is carbon badminton racket without air pressure forming technology automatic assembly line schematic diagram.
Fig. 2 is automatic mould opening machine front view of the carbon badminton racket without air pressure forming technology automatic assembly line.
Fig. 3 is automatic mould opening machine left view of the carbon badminton racket without air pressure forming technology automatic assembly line.
Fig. 4 is that automatic mould opening machine left view of Fig. 3 carbon badminton rackets without air pressure forming technology automatic assembly line is local
Enlarged drawing.
Fig. 5 is tunnel oven schematic diagram of the carbon badminton racket without air pressure forming technology automatic assembly line.
Fig. 6 is cooling tunnel stove of the carbon badminton racket without air pressure forming technology automatic assembly line, plane power drum
Line and upset power drum line schematic diagram.
Embodiment
Referring to the drawings 1~6, carbon badminton racket includes automatic mould opening machine 1,90 without air pressure forming technology automatic assembly line
Spend no-power drum line 2, tunnel oven 3,180 degree power drum line 4, cooling tunnel stove 5, plane power drum line 6, upset
Power drum line 7 and 90 degree of turning power drum lines 8.
Automatic mould opening machine 1 includes frame 1-1, workbench 1-2, mould, die sinking plate 1-4, die sinking oil cylinder 1-3, die sinking oil cylinder
Mounting bracket 1-7, clamping cylinder 1-5, mould location column ejection cylinder 1-6.Workbench 1-2 is arranged on frame 1-1 tops, mould peace
On workbench 1-2.Mould includes cope plate 1-8, lower template 1-9 and die positioning pin.
When photoelectricity position-sensing switch 1-16 detects mould, stop that oil cylinder 1-18 performs action, positional cylinder 1-11 positioning
Bar 1-10 is raised above, and sets die location, and die sinking plate 1-4 is pressed downward, and inner mould alignment pin jacks up upwards, the upper of mould
Template 1-8 is opened on top, and the chuck 1-14 for molding the clamping cylinder on plate clamps upper mould, is lifted up, and mould is opened, and operation is opened
Beginning pickup, then lower template 1-9 is cleared up, product is placed into, matched moulds, finally by start button, stops oil cylinder 1-18 releases, transmits skin
Band is started working is transported to subsequent processing mould.
Die sinking plate 1-4 is movably arranged on workbench 1-2 by support 1-12, and die sinking oil cylinder mounting bracket 1-7 is arranged on machine
On rear side of frame 1-1, die sinking oil cylinder 1-3 is arranged on die sinking oil cylinder mounting bracket 1-7, die sinking cylinder piston rod 1-13 front ends and die sinking plate
1-4 is flexibly connected, and die sinking plate 1-4 both sides are separately installed with clamping cylinder 1-5, and chuck 1-14 is housed on clamping cylinder 1-5, mold
When cope plate 1-8 for clamping mold, mould is opened under die sinking cylinder piston rod 1-13 drive, can be from mould
It is convenient to take out the carbon badminton racket frame of baking-curing sizing, it is reloaded into and is filled with resin carbon fibre battledore frame blank.
Slide roller 1-15 is housed on the frame 1-1 of workbench 1-2 bottoms.
Mould location column ejection cylinder 1-6 is arranged on the frame 1-1 of workbench 1-2 bottoms, is filled with for being loaded into
The mould ejection of resin carbon fibre battledore frame blank, loaded by slide roller 1-15 and be filled with resin carbon fibre racket
The mould of frame blank, it is sent to next procedure and enters tunnel oven, baking foaming shaping.
There are 90 degree of turning power drum lines, 8,90 degree of turning power drum lines 8 to have 90 in the installed in front of automatic mould opening machine 1
Spend equipped with 90 degree of turning power drum 8-2 on turning power drum frame 8-1,90 degree of turning power drum frame 8-1,90 degree turn
Curved power drum 8-2 ends are equipped with 90 degree of turning power drum drive sprockets 8-3,90 degree of turning power drum driving motor 8-4
Installed in 90 degree of turning power drum frame 8-1 bottoms, 90 degree of turning power drum driving motor 8-4 pass through 90 degree of turning power
Drum drive chain 8-5 is driven 90 degree of turning power drum 8-2 and rotated, and sizing carbon fiber shuttlecock has been toasted to transmit to be equipped with
The mould of frame is to automatic mould opening machine 1.
90 degree of turning no-power drum lines, 2,90 degree of turning no-power drum lines 2 are installed in the rear side of automatic mould opening machine 1 to have
Have on 90 degree of turning no-power drum frames 2-1,90 degree of turning no-power drum frame 2-1 equipped with 90 degree of roller 2- that arrange that turn
2, so as to by equipped with the shoe for being filled with the mould of resin carbon fibre battledore frame blank by manpower and being sent to tunnel oven
In tape conveyor belt, into tunnel oven 3, baking molding.
Tunnel oven 3 includes tunnel oven grate 3-1, pedrail delivering strap 3-2, pedrail delivering strap driving motor
3-3, tunnel oven shell body 3-4, tunnel oven inner housing 3-5, fortune blower fan 3-6, stainless steel electric heating tube 3-7.Tunnel
Pedrail delivering strap 3-2 is installed, pedrail delivering strap 3-2 both sides are provided with driving-chain 3-10, transmission on oven grate 3-1
Chain 3-10 is arranged on sprocket wheel 3-8, and pedrail delivering strap driving motor 3-3 is arranged on tunnel oven grate 3-1 bottoms, crawler belt
Formula conveyer belt driving motor 3-3 is operated by chain 3-9, sprocket wheel 3-8 driven pedrail formula conveyer belts 3-2, is filled to transmit to be equipped with
Mould equipped with resin carbon fibre battledore frame blank heated baking foaming in tunnel oven 3.
Tunnel oven grate 3-1 tops are provided with tunnel oven inner housing 3-5, in tunnel oven inner housing 3-5
Built with more stainless steel electric heating tube 3-7, tunnel oven shell body 3-4 is housed outside tunnel oven inner housing 3-5,
Transporting blower fan 3-6 has fortune wind turbine, fan blade, and more fortune wind turbines are arranged on tunnel oven shell body 3-4, transport wind turbine
Motor shaft use high temperature resistant extension shaft, high temperature resistant extension shaft is stretched into tunnel oven inner housing 3-5, fan blade be arranged on it is resistance to
High temperature lengthens shaft end, for transporting wind, makes the even heat that stainless steel electric heating tube 3-7 is sent in tunnel oven inner housing,
It is maintained at 155 DEG C or so.
Heat preserving and insulating material layer is housed between tunnel oven shell body 3-4 and tunnel oven inner housing 3-5.
Exported in tunnel oven 3 and 180 degree power drum line 4,180 degree power are housed between the import of cooling tunnel stove 5
Roller conveyor 4, which has, turns through 180 degree power drum frame 4-1, turns through 180 degree on power drum frame 4-1 equipped with turning through 180 degree row
Power drum driving motor is turned through 180 degree in cloth roller 4-2, roller end equipped with power drum drive sprocket 4-3 is turned through 180 degree
4-4, which is arranged on, turns through 180 degree power drum frame 4-1 bottoms, and power drum driving motor 4-4 of turning through 180 degree passes through 180 degree and turned
Curved power drum driving chain 4-5, power drum drive sprocket 4-3 of turning through 180 degree, transmission are turned through 180 degree arrangement roller 4-2 and turned
It is dynamic, cooled down to transmit equipped with the mould for having toasted sizing carbon badminton racket frame to cooling tunnel stove 5.
Cooling tunnel stove 5 includes cooling tunnel stove grate 5-1, conveying roller 5-2, conveying roller driving motor 5-3, cooling
Tunnel stove outer covering 5-4, axial-flow cooling fan 5-5, air exhauster 5-6 and exhaust duct 5-10.Install on cooling tunnel stove grate 5-1 tops
There are more conveying roller 5-2, conveying roller 5-2 ends are equipped with sprocket wheel 5-7, and driving chain 5-8, transmission rolling are housed on sprocket wheel 5-7
Cylinder driving motor 5-3 is arranged on cooling tunnel stove grate 5-1 bottoms, and conveying roller driving motor 5-3 passes through sprocket wheel 5-7, chain
5-9 transmission driving chains drive conveying roller 5-2 operatings, and the mould that sizing carbon badminton racket frame has been toasted in transmission is cooling down
Cooled down in continuous tunnel furnace 5.
Cooling tunnel stove outer covering 5-4 be arranged on cooling tunnel stove grate 5-1 outside, cooling tunnel stove outer covering 5-4 tops with
Conveying roller 5-2 tops are provided with cooling tunnel 5-8, and cooling tunnel 5-8, which conveniently can transmit to be equipped with, has toasted sizing carbon fiber
The mould of battledore frame cools down in cooling tunnel stove 5.
More axial-flow cooling fan 5-5 are arranged on the cooling tunnel stove grate 5-1 of conveying roller 5-2 bottoms, more axles
Stream cooling fan 5-5 is transmitted by being dried upward below cooling tunnel stove grate 5-1 on cold front heavy rain conveying roller 5-2
The mould of baking sizing carbon badminton racket frame, is cooled down in cooling tunnel stove 5.
Cooling tunnel stove outer covering 5-4 tops are provided with more air exhauster 5-6, air exhauster 5-6 air inlets and cooling tunnel 5-8
It is connected, air exhauster 5-6 air outlets are connected with exhaust duct 5-10, and the hot blast of air exhauster 5-6 air outlets discharge passes through exhaust duct
5-10 is discharged to outdoor.
Plane power drum line 6, plane power drum line 6 are installed between cooling tunnel stove 5 and upset power drum line 7
Including plane power drum frame 6-1, flat rollers 6-2 and flat rollers driving motor 6-3.
Plane power drum frame 6-1 tops are equipped with more rhizoplane roller 6-2, and sprocket wheel is housed in flat rollers 6-2 ends,
Driving chain is housed, flat rollers driving motor 6-3 is arranged on plane power drum frame 6-1 bottoms, flat rollers on sprocket wheel
Driving motor 6-1 drives flat rollers 6-2, transmission cooling tunnel stove 5 to be sent after cooling down by chain, chain gear transmission driving chain
Go out, the mould of the carbon badminton racket frame equipped with the solidification of cooling and shaping is to next process.
Overturn power drum line 7 to be arranged between 90 degree of turning power drum lines 8 and plane power drum line 6, be easy to work
Make personnel and pass in and out carbon badminton racket without air pressure forming technology automatic assembly line.Overturning power drum line 7 includes upset power
Roller mounting bracket 7-1, upset power drum 7-2, upset power drum driving motor 7-3, jacking cylinder 7-4 and upset power rolling
Cylinder installation frame 7-5.Upset power drum mounting bracket 7-1 is movably articulated in upset power drum installation frame 7-5 tops, upset
Power drum 7-2 is arranged on upset power drum mounting bracket 7-1, and upset power drum 7-2 ends are equipped with sprocket wheel, are filled on sprocket wheel
There is driving chain, upset power drum driving motor 7-3 is arranged on upset power drum installation frame bottom, overturns power drum
Driving motor drives carbon fiber plumage of the upset power drum equipped with the solidification of cooling and shaping by chain, chain gear transmission driving chain
The mould of ball top frame is to entering automatic mould opening machine this procedure on 90 degree of turning power drum lines.Jacking cylinder 7-4 activity peaces
Mounted in upset power drum mounting bracket 7-1 bottoms, jacking cylinder 7-4 piston rods are arranged on upset power drum installation frame 7-5
Middle part, when artificial upset, control signal makes jacking cylinder 7-4 jacking upset power drum mounting bracket 7-1, rolls upset power
Cylinder mounting bracket 7-1 is flipped up, and is easy to staff to pass in and out carbon badminton racket without air pressure forming technology automatic assembly line.
90 degree of turning power drum lines 8 have 90 degree of turning power drum frames 8-1,90 degree of turning power drum frame 8-
It is dynamic equipped with 90 degree of turning power drum drive sprocket 8-3,90 degree of turnings equipped with 90 degree of roller 8-2 that arrange that turn, roller end on 1
Power drum drive motor 8-4 is arranged on 90 degree of turning power drum frame 4-1 bottoms, 90 degree of turning power drum driving motor 8-
4 are driven 90 degree of arrangement roller 8-2 that turn by 90 degree of turning power drum driving chain 8-5 rotates, 90 degree of turning power drums
Driving motor 8-4 is by passing 90 degree of turning power drum driving chain 8-5,90 degree of turning power drum drive sprocket 8-3 transmissions
The mould of the carbon badminton racket frame solidified equipped with cooling and shaping is entered automatic mould opening machine by 90 degree of arrangement roller 8-2 that turn
This procedure.
The present invention is a kind of carbon badminton racket without air pressure forming technology automatic assembly line, is an automatic assembly line,
As long as manual operation machine can completes production task, hot-forming traditional production technology, automatic delivering belt instead of
Oven temperature is uniform and stable, and racket intensity is more stable；Labor intensity reduces, also without the hot environment of traditional handicraft, ring
Border temperature can be controlled in normal temperature, work comfort, more environmentally-friendly health.
Claims (4)
1. a kind of carbon badminton racket is without air pressure forming technology automatic assembly line, it is characterised in that：Including automatic mould opening machine, 90
Spend no-power drum line, tunnel oven, 180 degree power drum line, cooling tunnel stove, plane power drum line, upset power
Roller conveyor and 90 degree of turning power drum lines；
Automatic mould opening machine include frame, workbench, mould, die sinking plate, die sinking oil cylinder, die sinking oil cylinder mounting bracket, clamping cylinder and
Mould location column ejection cylinder；Workbench is arranged on upper rack, mould installion on the table, mould include cope plate, under
Template and die positioning pin；When photoelectricity position-sensing switch detects mould, stop that oil cylinder performs action, the locating rod of positional cylinder to
It is raised, sets die location, upper die sinking plate is pressed downward, and inner mould alignment pin is jacked up upwards, and the upper mould top of mould is opened, opened
The chuck of clamping cylinder in template clamps upper mould, is lifted up, and mould is opened, and operation starts pickup, then clears up lower mould
Tool, product is placed into, matched moulds, finally by start button, stops oil cylinder release, feed belt is started working and mould is transported to down
One process；
Die sinking plate is movably arranged on workbench by support, and die sinking oil cylinder mounting bracket is arranged on rear side of frame, die sinking oil cylinder peace
On die sinking oil cylinder mounting bracket, die sinking cylinder piston rod front end is flexibly connected with die sinking plate, and die sinking plate both sides are separately installed with
Clamping cylinder, is equipped with chuck on clamping cylinder, cope plate during die sinking for clamping mold, in the drive of die sinking cylinder piston rod
It is lower to open mould；
Mould location column ejection cylinder is arranged in the frame of workbench bottom, and resin carbon fibre feather is filled with for being loaded into
The mould ejection of racquet frame blank, it is sent to next procedure and enters tunnel oven, baking foaming shaping；
There are 90 degree of turning power drum lines in automatic mould opening machine installed in front, 90 degree of turning nothings are installed on rear side of automatic mould opening machine
Power drum line, 90 degree of turning no-power drum lines have 90 degree of turning no-power drum frames, 90 degree of turning no-power drums
Equipped with 90 degree of rollers of arranging of turning in frame, to pass through equipped with the mould for being filled with resin carbon fibre battledore frame blank
Manpower is sent on the pedrail delivering strap of tunnel oven, into tunnel oven, baking molding；
Tunnel oven includes tunnel oven grate, pedrail delivering strap, pedrail delivering strap driving motor, tunnel oven
Shell body, tunnel oven inner housing, fortune blower fan and stainless steel electric heating tube；Crawler type biography is installed on tunnel oven grate
Band is sent, pedrail delivering strap both sides are provided with driving-chain, and driving-chain is arranged on sprocket wheel, the installation of pedrail delivering strap driving motor
In tunnel oven grate bottom, pedrail delivering strap driving motor is operated by chain, chain gear transmission pedrail delivering strap, with
Just transmission is equipped with the mould for being filled with resin carbon fibre battledore frame blank heated baking foaming in tunnel oven；
Tunnel oven grate top is provided with tunnel oven inner housing, and in tunnel, oven inner housing is stainless built with more
Steel electric heating tube, is equipped with tunnel oven shell body outside tunnel oven inner housing, and fortune wind turbine toasts installed in tunnel
On stove outer covering body, the motor shaft for transporting wind turbine uses high temperature resistant extension shaft, and high temperature resistant extension shaft stretches into tunnel oven inner housing
Interior, fan blade is arranged on high temperature resistant and lengthens shaft end, for transporting wind, sends out stainless steel electric heating tube in tunnel oven inner housing
The even heat gone out；
Heat preserving and insulating material layer is housed between tunnel oven shell body and tunnel oven inner housing；
Toasted in tunnel and 180 degree power drum line is housed between outlet of still and cooling tunnel stove import, 180 degree power drum line tool
Have and turn through 180 degree power drum frame, turn through 180 degree equipped with arrangement roller is turned through 180 degree in power drum frame, 180 degree turns
Equipped with power drum drive sprocket is turned through 180 degree, power drum driving motor of turning through 180 degree is arranged on for curved arrangement roller end
Turn through 180 degree power drum frame lower, power drum driving motor of turning through 180 degree is driven by turning through 180 degree power drum
Chain drive turn through 180 degree arrangement roller rotate, so as to transmit be equipped with toasted sizing carbon badminton racket frame mould to
Cooling tunnel stove cools down；
Cooling tunnel stove includes cooling tunnel stove grate, conveying roller, conveying roller driving motor, cooling tunnel stove outer covering, axle
Flow cooling fan, air exhauster and exhaust duct；Cooling tunnel stove grate top is provided with more conveying rollers, conveying roller end dress
There is sprocket wheel, driving chain is housed on sprocket wheel, conveying roller driving motor is arranged on cooling tunnel stove grate bottom, and conveying roller passes
Dynamic motor drives conveying roller to operate by sprocket wheel, chain drive driving chain, and sizing carbon badminton racket has been toasted in transmission
The mould of frame cools down in cooling tunnel stove；
Cooling tunnel stove outer covering is arranged on outside cooling tunnel stove grate, and cooling tunnel stove outer covering top is set with conveying roller top
Cooling tunnel is equipped with, the convenient transmission of cooling tunnel is equipped with the mould for having toasted sizing carbon badminton racket frame in cooling tunnel stove
Middle cooling；
More axial-flow cooling fans are arranged on the cooling tunnel stove grate of conveying roller bottom, and more axial-flow cooling fans are by cold
But dried upward below continuous tunnel furnace grate, the sizing carbon badminton racket frame of baking transmitted on cold front heavy rain conveying roller
Mould, cooling tunnel stove cool down；
Cooling tunnel stove outer covering top is provided with more air exhausters, and air exhauster air inlet is connected with cooling tunnel, and air exhauster goes out
Air port is connected with exhaust duct, and the hot blast of air exhauster air outlet discharge is discharged to outdoor by exhaust duct；
Plane power drum line is installed between cooling tunnel stove and upset power drum line, plane power drum line includes plane
Power drum frame, flat rollers and flat rollers driving motor；
Plane power drum upper rack is equipped with more rhizoplane rollers, and sprocket wheel is housed in flat rollers end, is equipped with and passes on sprocket wheel
Dynamic chain, flat rollers driving motor are arranged on plane power drum frame lower, and flat rollers driving motor passes through chain, chain
Wheel transmission driving chain drives flat rollers, is sent out after the stove cooling of transmission cooling tunnel, the carbon equipped with the solidification of cooling and shaping is fine
The mould of battledore frame is tieed up to next process；
Overturn power drum line to be arranged between 90 degree of turning power drum lines and plane power drum line, be easy to staff to enter
Go out carbon badminton racket without air pressure forming technology automatic assembly line；Overturning power drum line includes upset power drum installation
Frame, upset power drum, upset power drum driving motor, jacking cylinder and upset power drum installation frame；Overturn power
Roller mounting bracket is movably articulated in upset power drum installation frame top, and upset power drum is arranged on upset power drum peace
Shelve, upset power drum end is equipped with sprocket wheel, and driving chain is housed on sprocket wheel, and upset power drum driving motor is arranged on
Power drum installation frame bottom is overturn, upset power drum driving motor is driven and turned over by chain, chain gear transmission driving chain
The mould of carbon badminton racket frame of the rotatory force roller equipped with the solidification of cooling and shaping is enterprising to 90 degree of turning power drum lines
Enter automatic mould opening machine this procedure；Jacking cylinder is movably arranged on upset power drum mounting bracket bottom, jacking cylinder piston rod
In the middle part of upset power drum installation frame, when artificial upset, control signal makes jacking cylinder jacking upset power rolling
Cylinder mounting bracket, is flipped up upset power drum mounting bracket, and being easy to staff to pass in and out, carbon badminton racket is calm to be pressed into
Type technology automatic assembly line.
2. carbon badminton racket according to claim 1 is without air pressure forming technology automatic assembly line, it is characterised in that：Work
Make that slide roller is housed in the frame of platform bottom.
3. carbon badminton racket according to claim 1 is without air pressure forming technology automatic assembly line, it is characterised in that：Fortune
Blower fan has fortune wind turbine, fan blade, and more fortune wind turbines are arranged on tunnel oven shell body, transport the motor shaft of wind turbine
Using high temperature resistant extension shaft, high temperature resistant extension shaft is stretched into tunnel oven inner housing, and fan blade is arranged on high temperature resistant extension shaft
End, for transporting wind, make the even heat that stainless steel electric heating tube is sent in tunnel oven inner housing, be maintained at 155 DEG C of left sides
It is right.
4. carbon badminton racket according to claim 1 is without air pressure forming technology automatic assembly line, it is characterised in that：90
Degree turning power drum line has 90 degree of turning power drum frames, is arranged in 90 degree of turning power drum frames equipped with 90 degree of turnings
Cloth roller, roller end are equipped with 90 degree of turning power drum drive sprockets, and 90 degree of turning power drum driving motors are arranged on 90
Turning power drum frame lower is spent, 90 degree of turning power drum driving motors are passed by 90 degree of turning power drum driving chains
Dynamic 90 degree arrangement rollers rotations of turning, 90 degree of turning power drum driving motors by 90 degree of turning power drum driving chains,
90 degree of turning power drum drive sprockets are driven 90 degree of arrangement rollers of turning, the carbon fiber feather that will solidify equipped with cooling and shaping
The mould of racquet frame enters automatic mould opening machine this procedure.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610103275.7A CN105538578B (en) | 2016-02-25 | 2016-02-25 | Carbon badminton racket is without air pressure forming technology automatic assembly line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610103275.7A CN105538578B (en) | 2016-02-25 | 2016-02-25 | Carbon badminton racket is without air pressure forming technology automatic assembly line |
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| CN105538578A CN105538578A (en) | 2016-05-04 |
| CN105538578B true CN105538578B (en) | 2018-02-16 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106417845B (en) * | 2016-11-03 | 2023-07-28 | 界首市喜康食品机械有限公司 | Chocolate piece integration full-automatic production system |
| CN106335154B (en) * | 2016-11-15 | 2018-04-20 | 武汉正为机械有限公司 | A kind of automotive upholstery high-precision rotary formula turntable foaming production line |
| CN114589845A (en) * | 2022-01-22 | 2022-06-07 | 宜春市美源吉体育用品有限公司 | Automatic mold opening machine and application system thereof |
| CN115816868B (en) * | 2022-12-14 | 2023-07-07 | 济南悦创液压机械制造有限公司 | Carbon fiber frame production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US4162907A (en) * | 1978-04-07 | 1979-07-31 | Frank Anderson | Glass sheet manufacturing method and apparatus |
| CN202357333U (en) * | 2011-12-09 | 2012-08-01 | 武汉兴桥高分子材料科技有限公司 | Sponge foam production line |
| CN202862490U (en) * | 2012-09-04 | 2013-04-10 | 皇明太阳能股份有限公司 | Foaming production line of water storage tank of solar water heater |
| DE202014005871U1 (en) * | 2014-07-18 | 2014-09-10 | Lu Ying | A foam production line of the automobile interior |
| CN203973899U (en) * | 2014-07-18 | 2014-12-03 | 浙江衢州祥光橡塑有限公司 | Polyurethane foam forming production line |
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2016
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