CN104015291A - Latex pillow production line - Google Patents
Latex pillow production line Download PDFInfo
- Publication number
- CN104015291A CN104015291A CN201410254162.8A CN201410254162A CN104015291A CN 104015291 A CN104015291 A CN 104015291A CN 201410254162 A CN201410254162 A CN 201410254162A CN 104015291 A CN104015291 A CN 104015291A
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- section
- production line
- steam
- mould
- latex pillow
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0084—General arrangement or lay-out of plants
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
The invention discloses a latex pillow production line. The invention provides a latex pillow production line which is convenient to operate, saves the labor time and improves the work efficiency. The latex pillow production line comprises a bracket and a conveying device, wherein the conveying device comprises a motor and an annular conveyor belt, the annular conveyor belt is arranged on the bracket, and an injection molding section, a drying section, a finished product section, a demoulding section and a die assembly section are sequentially arranged on the annular conveyor belt. According to the invention, through carrying out series connection and circulation on each device and process, defects that production part are connected defectively, and the transfer of semi-finished products needs too much manpower in the process of production are overcome, the efficiency of production is improved, and the cost of production is reduced. The latex pillow production line disclosed by the invention is simple and easy to operate, can realize automatic production, saves manpower and material resources, and greatly reduces the production cost.
Description
Technical field
The present invention relates to natural emulsion pillow production field, relate in particular to the production line of natural emulsion pillow.
Background technology
In prior art, the production process of producing natural emulsion pillow is that injection molding, dry baking, finished product, the demoulding and these production phases of matched moulds are separated, and produces separately; But, between the shortcoming Shi Ge production department of doing like this divides contact not closely, the too much manpower of half-finished transfer needs in production process, increased production cost, time, reduced the efficiency of production.
Summary of the invention
The present invention is directed to above problem, a kind of handled easily is provided, the latex pillow production line of save working time, increasing work efficiency.
Technical scheme of the present invention is: comprise support and conveyer, described conveyer comprises motor and endless conveyor belts, described endless conveyor belts is located on described support, is provided with successively injection molding section, dry section, finished product section, demoulding section and the matched moulds section of drying in described endless conveyor belts
Described injection molding section is provided with the mould for pillow moulding, and described mould passes through described dry baking section, finished product section, demoulding section and matched moulds section successively by described endless conveyor belts,
Described dry baking section comprises baking oven, heat exchanger and fan, the two ends of described baking oven have import and outlet, described mould passes through import and the outlet of described baking oven successively, the top of described baking oven is provided with steam inlet, described heat exchanger and fan are located at respectively in described baking oven, and described steam inlet is towards described heat exchanger;
Described finished product section comprises steam box, the two ends of described steam box have import and outlet, described mould passes through import and the outlet of described steam box successively, and the top of described steam box is provided with a steam inlet and a pair of steam gas outlet, and described steam inlet is located at the centre of described a pair of steam gas outlet;
Described demoulding section for take out pillow in mould and by separated mould in described endless conveyor belts;
Described matched moulds section comprises air blast and blower, and described blower is communicated with described air blast, is laid with some ventholes on described blower, and described venthole is located at the top of described endless conveyor belts.
Described mould comprises upper die and lower die, and described upper die and lower die are connected and are used to form pillow model, and described patrix is provided with injection molding hole.
The surface of described baking oven is provided with iron and steel shell.
The steam inlet of described steam box is provided with valve.
The surface of described steam box is provided with iron and steel shell.
Also comprise exhaust blower, described exhaust blower is located in the steam gas outlet of described steam box.
The present invention is by getting up each several part device and technique series connection, the circulation of producing latex pillow, overcome between production department divides contact not closely, the shortcoming of the too much manpower of half-finished transfer needs in production process, improved the efficiency of production and reduced production cost.The present invention is simple to operation, can realize automated production, has saved man power and material, greatly reduces production costs.
Brief description of the drawings
Fig. 1 is structural representation of the present invention,
Fig. 2 be in Fig. 1 B to structural representation,
Fig. 3 be in Fig. 1 D to structural representation;
In figure, 1 is conveyer, the 2nd, and support, the 3rd, mould, the 4th, endless conveyor belts, the 5th, baking oven, the 6th, steam inlet one, 7th, steam inlet two, 8th, steam box, the 9th, exhaust blower, the 10th, valve, the 11st, fan, the 12nd, heat exchanger, the 13rd, blower, the 14th, bloom, the 15th, air admission hole, the 16th, air blast, the 17th, injection molding hole, the 18th, support, the 19th, steam gas outlet, the 20th, venthole.
In figure, a is injection molding section, and b is the dry section of drying, and c is finished product section, and d is demoulding section, and e is matched moulds section.
Detailed description of the invention
The present invention as Figure 1-3, comprise support 18 and conveyer, support 18 is located on support 2, described conveyer 1 comprises motor and endless conveyor belts 4, the action of driven by motor endless conveyor belts, described endless conveyor belts 4 is located on described support 18, is provided with successively injection molding section a, dry section b, finished product section c, demoulding section d and the matched moulds section e of drying in described endless conveyor belts 4
Described injection molding section is provided with the mould 3 for pillow moulding, and described mould 3 passes through described dry baking section b, finished product section c, demoulding section d and matched moulds section e successively by described endless conveyor belts 4,
As shown in Figure 2, described dry baking section comprises baking oven 5, heat exchanger 12 and fan 11, the two ends of described baking oven 5 have import and outlet, described mould 3 passes through import and the outlet of described baking oven successively, the top of described baking oven 5 is provided with steam inlet (being steam inlet 1), described heat exchanger 12 and fan 11 are located at respectively in described baking oven 5, and described steam inlet is towards described heat exchanger 12;
Described finished product section comprises steam box 8, the two ends of described steam box 8 have import and outlet, described mould 3 passes through import and the outlet of described steam box successively, the top of described steam box is provided with a steam inlet (being steam inlet 2 7) and a pair of steam gas outlet 19, and described steam inlet is located at the centre of described a pair of steam gas outlet 19;
Described demoulding section for take out pillow (molded) in mould and by separated mould (upper and lower mould) in described endless conveyor belts 4;
As shown in Figure 3, described matched moulds section comprises air blast 16 and blower 13, and described blower 13 is communicated with described air blast 16, is laid with some ventholes 20 on described blower 13, and described venthole 20 is located at the top of described endless conveyor belts.
Described mould 3 comprises upper die and lower die, and described upper die and lower die are connected and are used to form pillow model, and described patrix is provided with injection molding hole 17.
The surface of described baking oven 5 is provided with iron and steel shell, solid and reliable.
The steam inlet of described steam box is provided with valve 10, is convenient to control.
The surface of described steam box 8 is provided with iron and steel shell, solid and reliable.
Also comprise exhaust blower 9, described exhaust blower 9 is located in the steam gas outlet 19 of described steam box.
Natural emulsion pillow production line in the present invention mainly comprises following five parts, and wherein flow process a part is that injection molding section, flow process b are partly for dry baking section, flow process c part finished product section, flow process d part are that demoulding section and flow process d part are matched moulds section.Mould is successively through injection molding, dry baking, finished product, the demoulding and this double teacher of matched moulds.The running under conveyer 1 effect of whole production line, conveyer simultaneously can be for leaning on gear driven cuboid bloom 14, and mould is located on bloom 14; Between adjacent bloom, be provided with interval;
The mould that injection molding uses is divided into upper and lower two parts, when injection molding, has been combined into together, and inner while being combined is pillow model, and mould is provided with injection molding hole.Injection molding section in flow process a part is injected in mould by injection molding hole rifle head producing the required raw material of pillow.
The dry steam that dries heat exchanger 12 in section, from outside steam generator system, enters by steam inlet, and the effect of fan 11 is the hot air circulate in baking oven, and dry to dry temperature be 30-40 DEG C, and the dry object of drying is to allow the outer surface of pillow shape.
Steam in finished product section is provided by steam generator system equally, steam inlet enters, valve can be adjusted the flow of steam, in steam box, the temperature of steam is between 90 DEG C to 100 DEG C, vapor action under, pillow raw material in mould cooks and becomes pillow finished product, uses and unnecessary steam is discharged from steam gas outlet under the effect of exhaust blower.
Pillow in mould out in steam box has been finished product.
Demoulding section needs first the finished product of having produced to be taken out, and mould is opened and is divided into upper and lower two parts and is placed on conveyer.
Matched moulds section is mainly by two large-scale air blasts, air blast 16, from air admission hole 15 suck air, bloats from venthole 20, is placed on two parts that the mould on conveyer 1 separates under the air effect bloating, inner residual a small amount of latex foam can be advertised out, becomes very clean in mould; The gas temperature that air blast bloats is 25 DEG C of left and right of normal temperature.
Meanwhile, matched moulds section unites two into one the mould separating, for next step i.e. production first step injection molding of streamline is prepared.
The present invention is arranged on injection molding, dry baking, finished product, the demoulding and matched moulds on a production line, and under the traction of constant rate of speed conveyer, circulation gets up to carry out the production of natural emulsion pillow.Production process of the present invention is simple, has reduced human cost, has improved the efficiency of producing.
Claims (6)
1. a latex pillow production line, is characterized in that, comprises support and conveyer, described conveyer comprises motor and endless conveyor belts, described endless conveyor belts is located on described support, is provided with successively injection molding section, dry section, finished product section, demoulding section and the matched moulds section of drying in described endless conveyor belts
Described injection molding section is provided with the mould for pillow moulding, and described mould passes through described dry baking section, finished product section, demoulding section and matched moulds section successively by described endless conveyor belts,
Described dry baking section comprises baking oven, heat exchanger and fan, the two ends of described baking oven have import and outlet, described mould passes through import and the outlet of described baking oven successively, the top of described baking oven is provided with steam inlet, described heat exchanger and fan are located at respectively in described baking oven, and described steam inlet is towards described heat exchanger;
Described finished product section comprises steam box, the two ends of described steam box have import and outlet, described mould passes through import and the outlet of described steam box successively, and the top of described steam box is provided with a steam inlet and a pair of steam gas outlet, and described steam inlet is located at the centre of described a pair of steam gas outlet;
Described demoulding section for take out pillow in mould and by separated mould in described endless conveyor belts;
Described matched moulds section comprises air blast and blower, and described blower is communicated with described air blast, is laid with some ventholes on described blower, and described venthole is located at the top of described endless conveyor belts.
2. a kind of latex pillow production line according to claim 1, is characterized in that, described mould comprises upper die and lower die, and described upper die and lower die are connected and are used to form pillow model, and described patrix is provided with injection molding hole.
3. a kind of latex pillow production line according to claim 1, is characterized in that, the surface of described baking oven is provided with iron and steel shell.
4. a kind of latex pillow production line according to claim 1, is characterized in that, the steam inlet of described steam box is provided with valve.
5. a kind of latex pillow production line according to claim 1, is characterized in that, the surface of described steam box is provided with iron and steel shell.
6. a kind of latex pillow production line according to claim 1, is characterized in that, also comprises exhaust blower, and described exhaust blower is located in the steam gas outlet of described steam box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410254162.8A CN104015291B (en) | 2014-06-09 | 2014-06-09 | A kind of latex pillow production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410254162.8A CN104015291B (en) | 2014-06-09 | 2014-06-09 | A kind of latex pillow production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104015291A true CN104015291A (en) | 2014-09-03 |
| CN104015291B CN104015291B (en) | 2016-06-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410254162.8A Active CN104015291B (en) | 2014-06-09 | 2014-06-09 | A kind of latex pillow production line |
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| Country | Link |
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| CN (1) | CN104015291B (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106881809A (en) * | 2017-03-29 | 2017-06-23 | 温州佳盛乳胶制品有限公司 | Latex pillow production line |
| CN107199655A (en) * | 2017-06-28 | 2017-09-26 | 东莞市展群自动化设备有限公司 | A kind of emulsion products mould opening mechanism |
| CN107283718A (en) * | 2017-06-30 | 2017-10-24 | 广东方振新材料精密组件有限公司 | One kind injection and liquid condition shaping linkage production line |
| CN109795061A (en) * | 2018-12-28 | 2019-05-24 | 浙江舒慕思乳胶科技有限公司 | A kind of latex pillow production line |
| CN110216830A (en) * | 2019-06-06 | 2019-09-10 | 何嘉乐 | A kind of intelligence plastic flower process units |
| CN110421760A (en) * | 2019-08-08 | 2019-11-08 | 江苏江盈家居用品有限公司 | A kind of production system of die products |
| CN110421879A (en) * | 2019-08-08 | 2019-11-08 | 江苏江盈家居用品有限公司 | A kind of production system of serialization |
| CN113370449A (en) * | 2021-04-25 | 2021-09-10 | 章明 | Latex pillow edge pressing and demolding method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1075616A (en) * | 1992-02-26 | 1993-09-01 | 罗宾·R·T·什任克 | The film that contains the biocide barrier layer, particularly latex film manufacture method |
| CN101062585A (en) * | 2007-05-31 | 2007-10-31 | 李广明 | Device for producing latex foaming products |
| EP1854610A2 (en) * | 2006-05-11 | 2007-11-14 | Sapsa Bedding S.R.L. | Process and plant for continuous manufacture of latex foam articles |
| CN101947828A (en) * | 2010-07-14 | 2011-01-19 | 金时代 | Latex plate manufacturing equipment and latex plate manufacturing method |
| CN203888126U (en) * | 2014-06-09 | 2014-10-22 | 扬州金世缘床上用品有限公司 | Latex pillow production line |
-
2014
- 2014-06-09 CN CN201410254162.8A patent/CN104015291B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1075616A (en) * | 1992-02-26 | 1993-09-01 | 罗宾·R·T·什任克 | The film that contains the biocide barrier layer, particularly latex film manufacture method |
| EP1854610A2 (en) * | 2006-05-11 | 2007-11-14 | Sapsa Bedding S.R.L. | Process and plant for continuous manufacture of latex foam articles |
| CN101062585A (en) * | 2007-05-31 | 2007-10-31 | 李广明 | Device for producing latex foaming products |
| CN101947828A (en) * | 2010-07-14 | 2011-01-19 | 金时代 | Latex plate manufacturing equipment and latex plate manufacturing method |
| CN203888126U (en) * | 2014-06-09 | 2014-10-22 | 扬州金世缘床上用品有限公司 | Latex pillow production line |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106881809A (en) * | 2017-03-29 | 2017-06-23 | 温州佳盛乳胶制品有限公司 | Latex pillow production line |
| CN106881809B (en) * | 2017-03-29 | 2018-12-21 | 温州佳盛乳胶制品有限公司 | Latex pillow production line |
| CN107199655A (en) * | 2017-06-28 | 2017-09-26 | 东莞市展群自动化设备有限公司 | A kind of emulsion products mould opening mechanism |
| CN107283718A (en) * | 2017-06-30 | 2017-10-24 | 广东方振新材料精密组件有限公司 | One kind injection and liquid condition shaping linkage production line |
| CN109795061A (en) * | 2018-12-28 | 2019-05-24 | 浙江舒慕思乳胶科技有限公司 | A kind of latex pillow production line |
| CN110216830A (en) * | 2019-06-06 | 2019-09-10 | 何嘉乐 | A kind of intelligence plastic flower process units |
| CN110421760A (en) * | 2019-08-08 | 2019-11-08 | 江苏江盈家居用品有限公司 | A kind of production system of die products |
| CN110421879A (en) * | 2019-08-08 | 2019-11-08 | 江苏江盈家居用品有限公司 | A kind of production system of serialization |
| CN113370449A (en) * | 2021-04-25 | 2021-09-10 | 章明 | Latex pillow edge pressing and demolding method |
| CN113370449B (en) * | 2021-04-25 | 2023-11-17 | 青岛优梦家居科技有限公司 | Edge pressing and demolding method for latex pillow |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104015291B (en) | 2016-06-22 |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
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| CB02 | Change of applicant information |
Address after: 225248 Yangzhou City, Jiangdu Province town of small town of Xu Xu Industrial Park Applicant after: Jiangsu Jinshiyuan Latex Product Co., Ltd. Address before: 225248 Yangzhou City, Jiangdu Province town of small town of Xu Xu Industrial Park Applicant before: Yangzhou Jin Shiyuan bedding Co., Ltd |
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| COR | Change of bibliographic data | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |