CN106976205B - The automation integrated production equipment of plastic cement polychrome and method - Google Patents
The automation integrated production equipment of plastic cement polychrome and method Download PDFInfo
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- CN106976205B CN106976205B CN201710373373.7A CN201710373373A CN106976205B CN 106976205 B CN106976205 B CN 106976205B CN 201710373373 A CN201710373373 A CN 201710373373A CN 106976205 B CN106976205 B CN 106976205B
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- injection molding
- molding machine
- manipulator
- station
- product
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0084—General arrangement or lay-out of plants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C45/1615—The materials being injected at different moulding stations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C45/1615—The materials being injected at different moulding stations
- B29C45/162—The materials being injected at different moulding stations using means, e.g. mould parts, for transferring an injected part between moulding stations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C45/1615—The materials being injected at different moulding stations
- B29C45/1628—The materials being injected at different moulding stations using a mould carrier rotatable about an axis perpendicular to the opening and closing axis of the moulding stations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C45/1615—The materials being injected at different moulding stations
- B29C45/162—The materials being injected at different moulding stations using means, e.g. mould parts, for transferring an injected part between moulding stations
- B29C2045/1621—The materials being injected at different moulding stations using means, e.g. mould parts, for transferring an injected part between moulding stations the transfer means operating independently from the injection mould cavity, i.e. during injection the transfer means are completely outside the mould cavity
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C45/1615—The materials being injected at different moulding stations
- B29C45/1628—The materials being injected at different moulding stations using a mould carrier rotatable about an axis perpendicular to the opening and closing axis of the moulding stations
- B29C2045/1631—The materials being injected at different moulding stations using a mould carrier rotatable about an axis perpendicular to the opening and closing axis of the moulding stations turrets fixed with regard to the machine frame
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C2045/1698—Making multilayered or multicoloured articles multicoloured articles moulded in one step
Abstract
The present invention discloses a kind of automation integrated production equipment of plastic cement polychrome and method, and multistation injection molding machine is distributed side by side in equipment, and manipulator installation guide rail is continuously set to the side of each injection molding machine；The output end of every injection molding machine is equipped with a crossbeam manipulator, and each crossbeam manipulator is respectively arranged on manipulator installation guide rail and moves left and right along manipulator installation guide rail.After its method is the first color component of First injection molding machine shaped article, is taken out by First crossbeam manipulator and be sent into second injection molding machine；Second injection molding machine carries out the injection molding of the second color component on the basis of the first color component, it is taken out and is sent into third platform injection molding machine by second crossbeam manipulator after the completion and carry out injection molding, until product taking-up is sent to output of products conveyer belt by last crossbeam manipulator after the injection molding of the last component of the same colour of last injection molding machine completion product.The present invention can effectively improve production efficiency, reduce manual operation, reduce production cost compared with limits.
Description
Technical field
The present invention relates to plastic cement products manufacturing technology field, in particular to a kind of automation integrated production equipment of plastic cement polychrome
And method.
Background technique
In plastic cement products manufacture, at present for the manufacture of multi-colored product, an injection molding machine can be only done wherein same
The production of color part, processing method are usually that product split into multiple portions according to different colours, by injection molding machine by
After a molding, then by manually carry out assembling form product.The processing method working efficiency is low, high labor cost, it is difficult to realize
The mass production of product is processed.In addition, the frame mode to form product entirety is assembled using multiple building blocks, to each composition
The required precision of component can be higher, thus in injection molding machine mold cost it is also higher, be unfavorable for the control of product processing cost.
Summary of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide one kind can effectively reduce manual operation, improves life
Produce the automation integrated production equipment of plastic cement polychrome of efficiency.
Another object of the present invention is to provide a kind of automation integrated productions of plastic cement polychrome realized by above equipment
Method.
The technical solution of the present invention is as follows: a kind of automation integrated production equipment of plastic cement polychrome, including multistation injection molding machine, more
Crossbeam manipulator, manipulator installation guide rail and output of products conveyer belt, multistation injection molding machine are distributed side by side, and manipulator is installed guide rail and connected
The continuous side set on each injection molding machine；By product conveying direction, the end that manipulator installs guide rail is equipped with output of products conveyer belt,
The output end of every injection molding machine is equipped with a crossbeam manipulator, and product is sent into next adjacent note by crossbeam manipulator
On molding machine or output of products conveyer belt, each crossbeam manipulator is respectively arranged on manipulator installation guide rail and leads along manipulator installation
Rail moves left and right.
Each injection molding machine is two station vertical rotating disk injection molding machines, and the conjunction of injection molding machine touches region and is equipped with rotating circular disk,
Rotating circular disk is located at mold bottom, and rotating circular disk is equipped with the first station and second station, and rotating circular disk bottom is driven equipped with servo
Dynamic motor, servo drive motor drive the first station and second station to carry out 180 ° of reciprocating rotations.
First station and second station are alternately located on the outside of mold bottom and mold, as note when being located at mold bottom
Station is moulded, as pick-and-place station when being located on the outside of mold.
The manipulator installation guide rail is set on each injection molding machine the top for picking and placing station.
The pick-and-place station bottom is equipped with thimble cylinder, and the end of thimble cylinder is equipped with movable plate, is distributed on movable plate
It is touched after the pick-and-place station of rotating circular disk with workpiece bottom connection at the top of multiple thimble rods, each thimble rod.When product is put into
When picking and placing station, each thimble rod is located at below rotating circular disk, and thimble cylinder is in contraction state；Processing is completed when product to need
When picking and placing station taking-up, thimble cylinder, which stretches out, pushes movable plate to move upwards, and driving each thimble rod upwards by movable plate will produce
Product ejection, is then again taken out product by crossbeam manipulator.
Multiple positioning cylinders are also distributed in the rotating circular disk periphery.When injection molding machine carries out the product on injection molding station
Or when being picked and placed to the product picked and placed on station, by the fixed rotating circular disk of each positioning cylinder, prevent its generate rotation and
It influences injection molding station or picks and places the accuracy of station, to its guaranteeing role of the accuracy of product injection molding.
Each injection molding machine is also configured with drying machine and Material disintegrator, and in injection molding machine, the suction being connected is equipped with above mold
Magazine and hopper, hopper bottom are equipped with material mouth, and material mouth is connect with the runner in mold；Drying machine and Material disintegrator respectively with suction
Magazine connection, the external vacuum pump of suction box.
The Material disintegrator includes feed hopper, particle cabinet, stationary knife, moving knife, hob head, moving knife rotary electric machine and sieve, into
Hopper is set to particle cabinet top, and stationary knife, moving knife, hob head and sieve are set in broken box body, and stationary knife is fixed on particle cabinet
Be distributed at least one moving knife on inner wall, on hob head, hob head and moving knife are set in the middle part of particle cabinet, hob head also with moving knife
Rotary electric machine connection, hob head lower section are equipped with strainer, and particle lower box is equipped with particle discharge port, and particle discharge port passes through first
Suction channel is connect with suction box；After gate waste is sent into feed hopper by gate waste conveyer belt by folder mouth of a river manipulator, water
Mouthful waste material is fallen into particle cabinet, and moving knife rotary electric machine driving hob head drives moving knife persistently to rotate, and passes through moving knife and stationary knife
Cooperation, the gate waste fallen into particle cabinet is gradually rubbed, is then sent in particle discharge outlet by the first suction channel
Out；Wherein, particle oversized after crushing is filtered in strainer filtration, so that the particle of recycling is met injection molding and requires；The
The junction of one suction channel and particle discharge port can also be equipped with material storage tube, use to store when particle is excessive；
Drying machine includes charging basket, fan, blast pipe, heating bar and exhaust pipe, and fan passes through the lower part of blast pipe and charging basket
It connects, heating bar is set in blast pipe, exhaust pipe is set at the top of charging basket, and charging basket bottom is equipped with dry discharge port, drying discharge port
Place is connect by the second suction channel with suction box；Be feed inlet at the top of charging basket, be equipped with upper cover at feed inlet, heating bar be set into
The junction of the junction of air hose and charging basket, blast pipe and fan is additionally provided with temperature-controlled cabinet, for controlling the heat in blast pipe
Air temperature makes it keep constant temperature；It before original raw material enters injection molding machine, needs to first pass through drying, be entered by the air-flow that fan provides
It after blast pipe, is heated by heating bar, is sent directly into charging basket after forming hot wind, the original raw material in charging basket is done
It is dry, it finally flows at the top of charging basket, is discharged by exhaust pipe, original raw material passes through second after drying, in dry discharge outlet
Suction channel is sent out；The junction of second suction channel and particle discharge port can also be equipped with material storage tube, so that original raw material is excessive
When storage use.
Each injection molding machine is also configured with folder mouth of a river manipulator, is equipped with gate waste below folder mouth of a river manipulator and conveys
Band, folder mouth of a river manipulator are connected by the feed hopper of gate waste conveyer belt and Material disintegrator；The feed hopper of Material disintegrator is open type
Structure.
The automation integrated production method of plastic cement polychrome that the present invention is realized by above equipment are as follows: multistation injection molding machine is according to production
The conveying direction of product is arranged successively, and product is multicolor plastic product, after the first color component of First injection molding machine shaped article, by
First crossbeam manipulator takes out and is sent into second injection molding machine；Second injection molding machine carries out on the basis of the first color component
The injection molding of two color components, is taken out and is sent into third platform injection molding machine by second crossbeam manipulator after the completion and carry out injection molding,
Until product is taken by last crossbeam manipulator after the injection molding of the last component of the same colour of last injection molding machine completion product
It is sent to output of products conveyer belt out；
Wherein, on every injection molding machine, switched by the alternating of the first station and second station on rotating circular disk, complete product
It closes to touch region and send out injection molding machine into injection molding machine and closes the movement for touching region.
On every injection molding machine, raw material adding procedure are as follows: original raw material is after drying machine is dried, by having
The automatic Material sucking machine for taking out material function is transported in suction box；Meanwhile press from both sides the gate waste that is removed from the molds of mouth of a river manipulator by
Gate waste conveyer belt is sent into Material disintegrator, after being crushed gate waste by Material disintegrator, then is sent by conveyance conduit or conveyer belt
Enter and is recycled in suction box.
The present invention compared with the existing technology, has the advantages that
The automation integrated production equipment of this plastic cement polychrome is to combine the apparatus for production line to be formed based on multistation injection molding machine, is passed through
Crossbeam manipulator and manipulator installation guide rail are set between each injection molding machine to realize that product is defeated between different injection molding machines
It send, forms it into a unmanned automatic production line.Production efficiency can be effectively improved, manual operation is reduced, compared with limits
Reduce production cost.
In the automation integrated production equipment of this plastic cement polychrome, two stations circle is set by touching region in the conjunction of each injection molding machine
Disk, and 180 ° of reciprocating rotations between two stations are realized using servo drive motor, rotation speed is fast, and accurate positioning, opens
Dynamic and brake is also steady.Meanwhile two stations alternately exchange, and can effectively shorten the injection cycle of product, improve production efficiency.
The automation integrated production equipment of this plastic cement polychrome is driven using servo motor, has the function such as energy conservation, accurate, efficient
Can, product is picked and placed using manipulator, whole process realizes automation, and entire injection moulding process can realize that prosthetic contacts, avoid product
Secondary pollution.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the automation integrated production equipment of this plastic cement polychrome.
Fig. 2 is the structural schematic diagram of separate unit injection molding machine on the direction P in Fig. 1.
Fig. 3 is the structural schematic diagram of rotating circular disk in Fig. 1.
Fig. 4 is the structural schematic diagram of thimble cylinder and thimble rod on the direction Fig. 3 A-A.
Fig. 5 is structural schematic diagram when Material disintegrator is connect with suction box.
Fig. 6 is structural schematic diagram when drying machine is connect with suction box.
Specific embodiment
Below with reference to embodiment, the present invention is described in further detail, and embodiments of the present invention are not limited thereto.
Embodiment 1
A kind of automation integrated production equipment of plastic cement polychrome of the present embodiment, as shown in Figure 1, including multistation injection molding machine 1, more
Crossbeam manipulator 2, manipulator installation guide rail 3 and output of products conveyer belt 4, multistation injection molding machine are distributed side by side, and manipulator installation is led
Rail is continuously set to the side of each injection molding machine；By product conveying direction, it is defeated that the end that manipulator installs guide rail is equipped with output of products
Send band, the output end of every injection molding machine is equipped with a crossbeam manipulator, and by crossbeam manipulator by product be sent into it is adjacent under
On one injection molding machine or output of products conveyer belt, each crossbeam manipulator is respectively arranged on manipulator installation guide rail and along manipulator
Installation guide rail moves left and right.
As shown in Fig. 2, each injection molding machine is two station vertical rotating disk injection molding machines, the conjunction of injection molding machine touches region and is equipped with rotation
Disk 5, rotating circular disk are located at 6 bottom of mold, and rotating circular disk is equipped with the first station and second station, and rotating circular disk bottom is equipped with
Servo drive motor, servo drive motor drive the first station and second station to carry out 180 ° of reciprocating rotations.
First station and second station are alternately located on the outside of mold bottom and mold, as shown in figure 3, when being located at mold bottom
As injection molding station 14, as pick-and-place station 15 when being located on the outside of mold.
Manipulator installs guide rail and is set on each injection molding machine the top for picking and placing station.
As shown in figure 4, picking and placing station bottom is equipped with thimble cylinder 16, the end of thimble cylinder is equipped with movable plate 17, activity
Be distributed with multiple thimble rods 18 on plate, the top of each thimble rod pass through after the pick-and-place station of rotating circular disk with workpiece bottom connection
Touching.When product, which is put into, picks and places station, each thimble rod is located at below rotating circular disk, and thimble cylinder is in contraction state；Work as product
It completes processing to need when picking and placing station taking-up, thimble cylinder, which stretches out, pushes movable plate to move upwards, and drives by movable plate each
Thimble rod upwards ejects product, is then again taken out product by crossbeam manipulator.Rotating circular disk periphery is also distributed with multiple
Positioning cylinder 19.When being picked and placed when injection molding machine carries out the product on injection molding station or to the product picked and placed on station,
By the fixed rotating circular disk of each positioning cylinder, prevents it from generating rotation and influence injection molding station or pick and place the accuracy of station, it is right
Its guaranteeing role of the accuracy of product injection molding.
Each injection molding machine is also configured with drying machine 7 and Material disintegrator 8, and in injection molding machine, the suction being connected is equipped with above mold
Box 9 and hopper 10, hopper bottom are equipped with material mouth 11, and material mouth is connect with the runner in mold；Drying machine and Material disintegrator difference
It is connect with suction box, as shown in Figure 5 or Figure 6, the external vacuum pump 19 of suction box.
Each injection molding machine is also configured with folder mouth of a river manipulator 12, is equipped with gate waste conveyer belt below folder mouth of a river manipulator
13, folder mouth of a river manipulator is connect by gate waste conveyer belt with Material disintegrator；The feed hopper of Material disintegrator is unenclosed construction.
As shown in figure 5, Material disintegrator includes feed hopper 20, particle cabinet 21, stationary knife 22, moving knife 23, hob head 24, moving knife turn
Dynamic motor 25 and sieve 26, feed hopper are set to particle cabinet top, and stationary knife, moving knife, hob head and sieve are set in broken box body,
Stationary knife is fixed on particle cabinet wall, at least one moving knife is distributed on hob head, and hob head and moving knife are set to particle cabinet
Middle part, hob head are also connect with moving knife rotary electric machine, and strainer is equipped with below hob head, and particle lower box is equipped with particle discharge port
27, particle discharge port is connect by the first suction channel 28 with suction box；Pressing from both sides mouth of a river manipulator will by gate waste conveyer belt
After gate waste is sent into feed hopper, gate waste is fallen into particle cabinet, and moving knife rotary electric machine driving hob head drives moving knife to hold
Continuous rotation, by the cooperation of moving knife and stationary knife, the gate waste fallen into particle cabinet is gradually rubbed, and is then discharged in particle
It is sent out at mouthful by the first suction channel；Wherein, particle oversized after crushing is filtered, is made back by strainer filtration
The particle of receipts meets injection molding and requires；The junction of first suction channel and particle discharge port can also be equipped with material storage tube 29, so as to broken
It stores and uses when expecting excessive；
As shown in fig. 6, drying machine includes charging basket 30, fan 31, blast pipe 32, heating bar 33 and exhaust pipe 34, fan is logical
The lower part for crossing blast pipe and charging basket connects, and heating bar is arranged in blast pipe, and exhaust pipe is set at the top of charging basket, and charging basket bottom is equipped with dry
Dry discharge port 35, dry discharge outlet are connect by the second suction channel 36 with suction box；It is feed inlet, feed inlet at the top of charging basket
Place is equipped with upper cover 37, and heating bar is set to the junction of blast pipe and charging basket, and the junction of blast pipe and fan is additionally provided with temperature control
Case 38 processed makes it keep constant temperature for controlling the hot blast temperature in blast pipe；Before original raw material enters injection molding machine, need first to pass through
It crosses and dries, after entering blast pipe by the air-flow that fan provides, heated by heating bar, be sent directly into charging basket after forming hot wind
In, the original raw material in charging basket is dried, finally flows at the top of charging basket, is discharged by exhaust pipe, original raw material is through overdrying
After dry, sent out in dry discharge outlet by the second suction channel；The junction of second suction channel and particle discharge port may be used also
Equipped with material storage tube, used to be stored when original raw material is excessive.
The above-mentioned automation integrated production equipment of plastic cement polychrome is in use, be equipped with five injection molding machines and five cross in the present embodiment
Beam manipulator, its working principle is that: after the first color component of First injection molding machine shaped article, taken by First crossbeam manipulator
Out and it is sent into second injection molding machine；Second injection molding machine carries out the injection molding of the second color component on the basis of the first color component, complete
It is taken out and is sent into third platform injection molding machine by second crossbeam manipulator after and carry out injection molding, and so on, until the 5th
After platform injection molding machine completes the injection molding of multicolored product component, it is drawn off sending to output of products conveying by the 5th crossbeam manipulator
It takes.Wherein, on every injection molding machine, raw material adding procedure are as follows: original raw material passes through band after drying machine is dried
There is the automatic Material sucking machine for taking out material function to be transported in suction box；Meanwhile pressing from both sides the gate waste that mouth of a river manipulator is removed from the molds
It is sent into Material disintegrator by gate waste conveyer belt, after being crushed gate waste by Material disintegrator, then passes through conveyance conduit or conveyer belt
It is sent into suction box and is recycled.
Embodiment 2
The present embodiment realizes a kind of automation integrated production method of plastic cement polychrome by equipment described in embodiment 1 are as follows: more
Injection molding machine is arranged successively according to the conveying direction of product, and product is multicolor plastic product, and the of First injection molding machine shaped article
After component of the same colour, is taken out by First crossbeam manipulator and be sent into second injection molding machine；Second injection molding machine is in the first color component
On the basis of carry out the injection molding of the second color component, taken out and be sent into third platform injection molding machine by second crossbeam manipulator after the completion
Injection molding is carried out, until after the injection molding of the last component of the same colour of last injection molding machine completion product, by last crossbeam
Manipulator send product taking-up to output of products conveyer belt；
Wherein, on every injection molding machine, switched by the alternating of the first station and second station on rotating circular disk, complete product
It closes to touch region and send out injection molding machine into injection molding machine and closes the movement for touching region.
On every injection molding machine, raw material adding procedure are as follows: original raw material is after drying machine is dried, by having
The automatic Material sucking machine for taking out material function is transported in suction box；Meanwhile press from both sides the gate waste that is removed from the molds of mouth of a river manipulator by
Gate waste conveyer belt is sent into Material disintegrator, after being crushed gate waste by Material disintegrator, then is sent by conveyance conduit or conveyer belt
Enter and is recycled in suction box.
As described above, the present invention can be better realized, above-described embodiment is only presently preferred embodiments of the present invention, is not used
To limit practical range of the invention；It is i.e. all according to equivalent changes and modifications made by the content of present invention, all wanted for right of the present invention
Range claimed is asked to be covered.
Claims (7)
1. the automation integrated production equipment of plastic cement polychrome, which is characterized in that including multistation injection molding machine, more crossbeam manipulators, machines
Tool hand installation guide rail and output of products conveyer belt, multistation injection molding machine are distributed side by side, and manipulator installation guide rail is continuously set to each note
The side of molding machine；By product conveying direction, the end that manipulator installs guide rail is equipped with output of products conveyer belt, every injection molding machine
Output end is equipped with a crossbeam manipulator, and it is defeated by crossbeam manipulator product to be sent into adjacent next injection molding machine or product
Out on conveyer belt, each crossbeam manipulator is respectively arranged on manipulator installation guide rail and moves left and right along manipulator installation guide rail；
Each injection molding machine is two station vertical rotating disk injection molding machines, and the conjunction of injection molding machine touches region equipped with rotating circular disk, rotation
Turn disk and be located at mold bottom, rotating circular disk is equipped with the first station and second station, and rotating circular disk bottom is equipped with servo-drive
Motor, servo drive motor drive the first station and second station to carry out 180 ° of reciprocating rotations；
First station and second station are alternately located on the outside of mold bottom and mold, as injection molding work when being located at mold bottom
Position, as pick-and-place station when being located on the outside of mold；
The manipulator installation guide rail is set on each injection molding machine the top for picking and placing station.
2. the automation integrated production equipment of plastic cement polychrome according to claim 1, which is characterized in that the pick-and-place station bottom
Equipped with thimble cylinder, the end of thimble cylinder is equipped with movable plate, and multiple thimble rods, the top of each thimble rod is distributed on movable plate
It is touched after the pick-and-place station of rotating circular disk with workpiece bottom connection.
3. the automation integrated production equipment of plastic cement polychrome according to claim 1, which is characterized in that the rotating circular disk periphery
Multiple positioning cylinders are also distributed with.
4. the automation integrated production equipment of plastic cement polychrome according to claim 1, which is characterized in that each injection molding machine is also
Configured with drying machine and Material disintegrator, in injection molding machine, the suction box and hopper being connected are equipped with above mold, hopper bottom is set
There is material mouth, material mouth is connect with the runner in mold；Drying machine and Material disintegrator are connect with suction box respectively, the external vacuum of suction box
Pump.
5. the automation integrated production equipment of plastic cement polychrome according to claim 4, which is characterized in that the Material disintegrator include into
Hopper, particle cabinet, stationary knife, moving knife, hob head, moving knife rotary electric machine and sieve, feed hopper is set to particle cabinet top, fixed
Knife, moving knife, hob head and sieve be set to broken box body in, stationary knife is fixed on particle cabinet wall, be distributed on hob head to
A few moving knife, hob head and moving knife are set in the middle part of particle cabinet, and hob head is also connect with moving knife rotary electric machine, below hob head
Equipped with strainer, particle lower box is equipped with particle discharge port, and particle discharge port is connect by the first suction channel with suction box；
Drying machine includes charging basket, fan, blast pipe, heating bar and exhaust pipe, and fan is connected by the lower part of blast pipe and charging basket,
Heating bar is set in blast pipe, and exhaust pipe is set at the top of charging basket, and charging basket bottom is equipped with dry discharge port, and dry discharge outlet passes through
Second suction channel is connect with suction box；Be feed inlet at the top of charging basket, be equipped with upper cover at feed inlet, heating bar be set to blast pipe with
The junction of the junction of charging basket, blast pipe and fan is additionally provided with temperature-controlled cabinet.
6. the automation integrated production equipment of plastic cement polychrome according to claim 5, which is characterized in that each injection molding machine is also
Configured with folder mouth of a river manipulator, gate waste conveyer belt is equipped with below folder mouth of a river manipulator, folder mouth of a river manipulator is useless by the mouth of a river
Expect that the feed hopper of conveyer belt and Material disintegrator connects；The feed hopper of Material disintegrator is unenclosed construction.
7. the automation integrated production method of plastic cement polychrome that any one equipment is realized, feature exist according to claim 1~6
In multistation injection molding machine is arranged successively according to the conveying direction of product, and product is multicolor plastic product, and the molding of First injection molding machine produces
After first color component of product, is taken out by First crossbeam manipulator and be sent into second injection molding machine；Second injection molding machine is first
The injection molding of the second color component is carried out on the basis of color component, is taken out after the completion by second crossbeam manipulator and is sent into third platform note
Injection molding is carried out in molding machine, until after the injection molding of the last component of the same colour of last injection molding machine completion product, by last
Platform crossbeam manipulator send product taking-up to output of products conveyer belt；
Wherein, on every injection molding machine, switched by the alternating of the first station and second station on rotating circular disk, complete product and enter
Injection molding machine, which closes to touch region and send out injection molding machine, closes the movement for touching region.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2017102625504 | 2017-04-20 | ||
| CN201710262550 | 2017-04-20 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106976205A CN106976205A (en) | 2017-07-25 |
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| CN107443663A (en) * | 2017-07-31 | 2017-12-08 | 歌尔股份有限公司 | Three penetrate injection molding process |
| CN107322875A (en) * | 2017-07-31 | 2017-11-07 | 歌尔股份有限公司 | Three penetrate injection-moulding device |
| CN108556252B (en) * | 2017-12-26 | 2023-11-14 | 张家港市新鑫模塑有限公司 | Multicolor injection molding machine |
| CN108312569A (en) * | 2018-02-28 | 2018-07-24 | 上海发那科机器人有限公司 | A kind of Dual-color cup adapted to injection system |
| CN108858963A (en) * | 2018-08-17 | 2018-11-23 | 周爱忠 | A kind of replaceable automatic demoulding type injection mold of mold |
| CN109514822A (en) * | 2018-12-28 | 2019-03-26 | 东莞市神龙机械科技有限公司 | A kind of automatic color product hull and pulp removing machine |
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| JP5559278B2 (en) * | 2012-09-19 | 2014-07-23 | ファナック株式会社 | Multicolor molded article manufacturing method and injection molding system |
| CN204209896U (en) * | 2014-11-07 | 2015-03-18 | 谢远鹏 | The dynamic model rotating mechanism of multi-color injection molding machine |
| CN204820144U (en) * | 2015-07-29 | 2015-12-02 | 现代精密塑胶模具（深圳）有限公司 | Multistation injection molding machine |
| CN205343620U (en) * | 2015-12-31 | 2016-06-29 | 珠海正川塑胶制品有限公司 | Automatic feed proportioning system of retrieving of mouth of a river material |
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