CN210590523U - Automatic all-in-one of carbon fiber - Google Patents
Automatic all-in-one of carbon fiber Download PDFInfo
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- CN210590523U CN210590523U CN201920698272.1U CN201920698272U CN210590523U CN 210590523 U CN210590523 U CN 210590523U CN 201920698272 U CN201920698272 U CN 201920698272U CN 210590523 U CN210590523 U CN 210590523U
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- rail
- vertical
- press plate
- carbon fiber
- longitudinal
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Abstract
The utility model discloses an automatic all-in-one of carbon fiber, include the board and establish the manipulator mechanism on the board, manipulator mechanism includes horizontal track, vertical track and sucking disc, and this vertical track is established on the board, and vertical track is established on vertical track along longitudinal sliding, and horizontal track is established on vertical track along vertical sliding, and the sucking disc is established on horizontal track along transverse sliding, vertical track one side is arranged in proper order along vertical track and is provided with hot briquetting mechanism, preheat mechanism and conveying mechanism, preheats the output of mechanism and conveying mechanism's input and all extends to vertical orbital side. Compare earlier with prior art, the utility model discloses a manipulator freely snatchs, can carry out automated processing to the former material of thermoplasticity carbon fiber, improves machining efficiency.
Description
Technical Field
The utility model relates to a novel combined material technical field, concretely relates to be an automatic all-in-one of carbon fiber.
Background
The carbon fiber is prepared from organic matrix fiber (such as viscose, polyacrylonitrile or pitch) by high-temperature decomposition under the inert gas at the temperature of 1000-3000 ℃. As a result, all elements except carbon are removed. The carbon fiber is black and hard, is the fiber with the highest specific strength and the highest specific modulus in the high-performance fibers which are produced in mass at present, and is a new material with excellent mechanical property.
The carbon fiber reinforced composite materials are classified according to the matrix and mainly classified into two categories: one is a thermoset matrix such as common epoxy resins, unsaturated polyester resins; another type is a thermoplastic matrix such as the common nylon, polyether ether ketone resins. These two types of matrix materials have many different properties. The thermoplastic matrix is achieved by utilizing the change in physical state of melting, flowing, cooling, solidifying of the resin. The change of the physical state is reversible, i.e. reshaping and processing are possible. However, the degree of automation of the machinery for processing thermoplastic carbon fibers in the prior art is low, and most of the products need to be manually transported and transferred.
In view of the above, the applicant has made an intensive study to solve the above problems and has made the present invention.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a main aim at provides an automatic all-in-one of carbon fiber can carry out automated processing to the former material of thermoplasticity carbon fiber, improves machining efficiency.
In order to achieve the above purpose, the solution of the present invention is:
the utility model provides an automatic all-in-one of carbon fiber, wherein, includes manipulator mechanism, hot briquetting mechanism and preheats the mechanism, and manipulator mechanism is at hot briquetting mechanism and preheat the reciprocating motion between the mechanism. The automatic feeding machine is characterized by further comprising a machine table, the mechanical arm mechanism is arranged on the machine table and comprises a transverse rail, a vertical rail, a longitudinal rail and a sucker, the longitudinal rail is arranged on the machine table, the vertical rail is arranged on the longitudinal rail along the longitudinal sliding direction, the transverse rail is arranged on the vertical rail along the vertical sliding direction, the sucker is arranged on the transverse rail along the transverse sliding direction, a hot-pressing forming mechanism, a preheating mechanism and a conveying mechanism are sequentially arranged on one side of the longitudinal rail along the longitudinal rail, and the output end of the preheating mechanism and the input end of the conveying mechanism extend to the side edge of the longitudinal rail. The mechanical hand mechanism further comprises a transverse driving mechanism, a vertical driving mechanism and a longitudinal driving mechanism, the longitudinal driving mechanism is fixed on the longitudinal rail and controls the vertical rail to reciprocate and translate on the longitudinal rail, the vertical driving mechanism is fixed on the vertical rail and controls the transverse rail to reciprocate and translate on the vertical rail, and the transverse driving mechanism is fixed on the transverse rail and controls the sucker to reciprocate and translate on the transverse rail.
Furthermore, the preheating mechanism comprises a heating box, two first rolling shafts and a plurality of first conveying belts, and the plurality of first conveying belts are arranged on the two first rolling shafts in a rolling mode at equal intervals.
Furthermore, the first conveying belt is made of fluororubber.
Further, the hot briquetting mechanism includes top board, holding down plate, cope match-plate pattern, lower bolster and actuating mechanism, the holding down plate is fixed on the board and the lower bolster is fixed on the holding down plate, the top board is connected with actuating mechanism's piston rod and the cope match-plate pattern is fixed on the top board, inside heater strip and the outside through oil pipe intercommunication coolant liquid of being equipped with of top board and holding down plate, top board and holding down plate have the passageway that supplies the coolant liquid to flow, and cope match-plate pattern and lower bolster pressfitting form the die cavity.
Further, the cooling liquid is heat conduction oil.
Furthermore, the conveying mechanism comprises two second rolling shafts and a second conveying belt, and the second conveying belt is arranged on the two second rolling shafts in a rolling mode.
Furthermore, the output end of the second conveying belt is provided with a receiving bucket.
After the structure of the oil adding device is adopted, the utility model relates to a pair of automatic all-in-one of carbon fiber, it includes mechanical hand mechanism, hot briquetting mechanism and preheats the mechanism, the former base is earlier through preheating the mechanism heating and dehumidification, then absorb and transfer to hot briquetting mechanism with dry raw material base by mechanical hand mechanism, the shaping article through hot briquetting is taken out by mechanical hand mechanism again, so just accomplish the processing of carbon fiber product, whole course of working need not manual operation, realize automated processing, it is more high-efficient, safer to process.
Drawings
Fig. 1 is a perspective view of the external structure of the present invention.
Fig. 2 is a perspective view of the external structure of the manipulator mechanism.
Fig. 3 is a perspective view of the external structure of the preheating mechanism.
Fig. 4 is a perspective view of the external structure of the hot press molding mechanism.
Fig. 5 is a perspective view of the external structure of the conveying mechanism.
In the figure:
a machine table-1; a manipulator mechanism-2; a transverse rail-21; a vertical rail-22;
a longitudinal rail-23; suction cup-24; a transverse driving mechanism-25; a vertical drive mechanism-26;
a longitudinal drive mechanism-27; hot pressing forming mechanism-3; an upper pressure plate-31; a lower press plate-32;
an upper template-33; a lower template-34; a drive mechanism-35; a preheating mechanism-4; a heating box-41;
a first roll axis-42; a first conveyor belt-43; a conveying mechanism-5; a second roll axis-51;
a second conveyor belt-52.
Detailed Description
In order to further explain the technical solution of the present invention, the present invention is explained in detail by the following embodiments.
As shown in fig. 1-5, an automatic carbon fiber all-in-one machine comprises a machine table 1 and a manipulator mechanism 2 arranged on the machine table 1, wherein the manipulator mechanism 2 comprises a transverse rail 21, a vertical rail 22, a longitudinal rail 23 and a suction cup 24, the longitudinal rail 23 is arranged on the machine table 1, the vertical rail 22 is arranged on the longitudinal rail 23 in a longitudinal sliding manner, the transverse rail 21 is arranged on the vertical rail 22 in a vertical sliding manner, the suction cup 24 is arranged on the transverse rail 21 in a transverse sliding manner, and a hot press molding mechanism 3, a preheating mechanism 4 and a conveying mechanism 5 are sequentially arranged on one side of the longitudinal rail 23 along the longitudinal rail 23, as shown in fig. 1, specifically, the conveying mechanism, the preheating mechanism and the hot press molding mechanism are sequentially arranged from front to back. The output end of the preheating means 4 and the input end of the conveying means 5 both extend to the side of the longitudinal rail 23. The mechanical arm mechanism 2 can move the suckers in the transverse direction, the longitudinal direction or the vertical direction, the hot-pressing forming mechanism 3 heats and pressurizes raw material blanks, the preheating mechanism 4 dries and dehumidifies the raw material blanks, and the conveying mechanism 5 conveys the heated and pressurized formed products. The manipulator mechanism 2 further comprises a transverse driving mechanism 25, a vertical driving mechanism 26 and a longitudinal driving mechanism 27, wherein the longitudinal driving mechanism 27 is fixed on the longitudinal rail 23 and controls the vertical rail 22 to perform reciprocating translation on the longitudinal rail 23, the vertical driving mechanism 26 is fixed on the vertical rail 22 and controls the transverse rail 21 to perform reciprocating translation on the vertical rail 22, and the transverse driving mechanism 25 is fixed on the transverse rail 21 and controls the suction cups 24 to perform reciprocating translation on the transverse rail 21. After adopting above-mentioned structure, manipulator mechanism 2's simple structure, the sucking disc can realize horizontal, vertical and longitudinal movement, and actuating mechanism can be cylinder, synchronous sprocket and motor etc..
Preferably, the preheating mechanism 4 includes a heating box 41, two first rolling shafts 42 and a plurality of first conveying belts 43, and the plurality of first conveying belts 43 are arranged on the two first rolling shafts 42 in a rolling manner at equal intervals. Preheat mechanism 4 and carry former blank through heating cabinet 41 through first conveyer belt 43, heating cabinet 41 dries the dehumidification to the raw materials blank, and a plurality of first conveyer belt 43 intervals set up the steam that can make the heating cabinet and freely flow in the interval, make the raw materials blank upper and lower face can both be heated to it is more even to dry the dehumidification.
Preferably, the first conveying belt 43 is made of fluororubber, and the fluororubber is used as a material, so that the first conveying belt 43 has excellent high-temperature resistance, and the first conveying belt 43 is prevented from being damaged by heat when the heating box 41 is dried and dehumidified for a long time.
Preferably, the hot press forming mechanism 3 includes an upper platen 31, a lower platen 32, an upper platen 33, a lower platen 34 and a driving mechanism 35, the lower platen 32 is fixed on the machine table 1, the lower platen 34 is fixed on the lower platen 32, the upper platen 31 is connected with a piston rod of the driving mechanism 35, the upper platen 33 is fixed on the upper platen 31, heating wires are arranged inside the upper platen 31 and the lower platen 32, the outside of the upper platen 31 and the outside of the lower platen 32 are communicated with cooling liquid through oil pipes, the upper platen 31 and the lower platen 32 have channels (not shown) for the cooling liquid to flow, the cooling liquid drives away energy through flowing in the channels, and the upper platen 33 and the lower platen 34 are pressed to form a cavity. The driving mechanism 35 controls the upper platen 31 and the upper platen 33 to move up and down, and pressurizes the mold. The heating wire heats and transfers heat to the upper template 33 and the lower template 34, so as to heat the raw material blank inside the mold, and after the heating is completed, the oil pipes inside the upper platen 31 and the lower platen 32 circulate cooling liquid to cool the mold.
Preferably, the cooling liquid is heat conduction oil, and the heat conduction oil has more excellent heat conduction performance.
Preferably, the conveying mechanism comprises 5 two second rolling shafts 51 and a second conveying belt 52, and the second conveying belt 52 is rolled on the two second rolling shafts 51. The second rolling shaft 51 rotates to drive the second conveying belt 52 to rotate, and the second conveying belt 52 conveys the formed product.
Preferably, the output end of the second conveyor belt 52 is provided with a receiving bucket 53. The receiving barrel 53 is used for collecting formed products, and is convenient for workers to collect and carry.
The utility model discloses the concrete work flow of automatic all-in-one of carbon fiber is as follows:
firstly, placing raw material blanks on a first conveying belt 43, conveying the raw material blanks to a heating box 41 by rotating the first conveying belt 43, and preheating and dehumidifying the raw material blanks by the heating box 41, wherein the preheating temperature is 80-100 ℃. After dehumidification, the raw material blank is conveyed to the output end of the first conveying belt 43, is sucked by a sucker of the manipulator mechanism 2 and is conveyed to the interior of a mold of the hot-press molding mechanism 3, after the mold is closed, the heating wire heats the mold to 600-fold 700 ℃, and the driving mechanism 35 applies a high pressure of 20 tons in quota to the mold, so that the carbon fiber raw material blank is further plasticized and strengthened, then the cooling liquid absorbs heat to cool the mold, the mold is opened, and the manipulator mechanism 2 takes out a molded product and moves to the input end of the conveying mechanism 5. The second conveyor belt 52 conveys the molded product to the output end of the output mechanism 5, and finally falls into the receiving bucket 53 to be collected and carried by a worker.
Compared with the prior art, the device has the sucking discs capable of moving in the transverse direction, the longitudinal direction and the vertical direction, and the hot-press forming mechanism, the preheating mechanism and the conveying mechanism are arranged on the side edge of the longitudinal track. Use the present case to carry out carbon fiber processing man-hour, the former blank is earlier through preheating the mechanism heating and dehumidification, then absorb and transfer to hot briquetting mechanism with dry raw material blank by the sucking disc, the shaping article through hot briquetting is absorbed and is transferred to conveying mechanism by the sucking disc again, the contour machining of a product has just been accomplished, then the sucking disc absorbs next former blank once more, thus, the sucking disc is at hot briquetting mechanism, preheat the processing that reciprocating motion just can accomplish a plurality of carbon fiber products between mechanism and the conveying mechanism, compared with the prior art, the sucking disc removal stroke has been optimized through rational arrangement to the three mechanism of present case, the invalid removal stroke of sucking disc has not only been reduced, and the processing of a plurality of products links up very smoothly, thereby whole productivity effect has been improved.
The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications made by those skilled in the art should not be construed as departing from the scope of the present invention.
Claims (7)
1. An automatic integrated machine for carbon fibers is characterized by comprising a manipulator mechanism, a hot-pressing forming mechanism and a preheating mechanism, wherein the manipulator mechanism reciprocates between the hot-pressing forming mechanism and the preheating mechanism; the automatic feeding device is characterized by further comprising a machine table, wherein the mechanical hand mechanism is arranged on the machine table and comprises a transverse rail, a vertical rail, a longitudinal rail and a sucker, the longitudinal rail is arranged on the machine table, the vertical rail is arranged on the longitudinal rail in a longitudinal sliding mode, the transverse rail is arranged on the vertical rail in a vertical sliding mode, the sucker is arranged on the transverse rail in a transverse sliding mode, a hot-pressing forming mechanism, a preheating mechanism and a conveying mechanism are sequentially arranged on one side of the longitudinal rail along the longitudinal rail, and the output end of the preheating mechanism and the input end of the conveying mechanism extend to the side edge of the longitudinal rail; the mechanical hand mechanism further comprises a transverse driving mechanism, a vertical driving mechanism and a longitudinal driving mechanism, the longitudinal driving mechanism is fixed on the longitudinal rail and controls the vertical rail to reciprocate and translate on the longitudinal rail, the vertical driving mechanism is fixed on the vertical rail and controls the transverse rail to reciprocate and translate on the vertical rail, and the transverse driving mechanism is fixed on the transverse rail and controls the sucker to reciprocate and translate on the transverse rail.
2. The automatic carbon fiber all-in-one machine as claimed in claim 1, wherein the preheating mechanism comprises a heating box, two first rolling shafts and a plurality of first conveying belts, and the plurality of first conveying belts are arranged on the two first rolling shafts in a rolling mode at equal intervals.
3. The integrated machine for automatically synthesizing carbon fiber according to claim 2, wherein the first conveyor belt is made of fluororubber.
4. The automatic carbon fiber integrated machine according to claim 1, wherein the hot-press forming mechanism comprises an upper press plate, a lower press plate, an upper mold plate, a lower mold plate and a driving mechanism, the lower press plate is fixed on the machine table, the lower mold plate is fixed on the lower press plate, the upper press plate is connected with a piston rod of the driving mechanism, the upper mold plate is fixed on the upper press plate, heating wires are arranged inside the upper press plate and the lower press plate, the outside of the upper press plate and the lower press plate are communicated with cooling liquid through oil pipes, the upper press plate and the lower press plate are provided with channels for the cooling liquid to flow, and the upper mold plate and the lower mold plate are pressed to form a.
5. The automatic all-in-one machine of carbon fiber as claimed in claim 4, wherein the cooling liquid is heat conducting oil.
6. The integrated machine for automatically synthesizing carbon fiber according to claim 1, wherein the conveying mechanism comprises two second rolling shafts and a second conveying belt, and the second conveying belt rolls on the two second rolling shafts.
7. The integrated machine for automatically synthesizing carbon fiber according to claim 6, wherein the output end of the second conveyer belt is provided with a receiving bucket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920698272.1U CN210590523U (en) | 2019-05-16 | 2019-05-16 | Automatic all-in-one of carbon fiber |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920698272.1U CN210590523U (en) | 2019-05-16 | 2019-05-16 | Automatic all-in-one of carbon fiber |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210590523U true CN210590523U (en) | 2020-05-22 |
Family
ID=70715423
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920698272.1U Expired - Fee Related CN210590523U (en) | 2019-05-16 | 2019-05-16 | Automatic all-in-one of carbon fiber |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210590523U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115180391A (en) * | 2022-07-21 | 2022-10-14 | 安徽亚珠金刚石股份有限公司 | AGV automobile body that artificial diamond workshop was used |
-
2019
- 2019-05-16 CN CN201920698272.1U patent/CN210590523U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115180391A (en) * | 2022-07-21 | 2022-10-14 | 安徽亚珠金刚石股份有限公司 | AGV automobile body that artificial diamond workshop was used |
| CN115180391B (en) * | 2022-07-21 | 2024-02-06 | 安徽亚珠金刚石股份有限公司 | AGV automobile body that synthetic diamond workshop was used |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200522 |