CN114589845A - Automatic mold opening machine and application system thereof - Google Patents
Automatic mold opening machine and application system thereof Download PDFInfo
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- CN114589845A CN114589845A CN202210075041.1A CN202210075041A CN114589845A CN 114589845 A CN114589845 A CN 114589845A CN 202210075041 A CN202210075041 A CN 202210075041A CN 114589845 A CN114589845 A CN 114589845A
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- 230000007246 mechanism Effects 0.000 claims abstract description 168
- 238000001179 sorption measurement Methods 0.000 claims abstract description 55
- 238000001816 cooling Methods 0.000 claims description 19
- 238000000465 moulding Methods 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 15
- 230000008569 process Effects 0.000 abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000013461 design Methods 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000004512 die casting Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 7
- 229920000049 Carbon (fiber) Polymers 0.000 description 5
- 239000004917 carbon fiber Substances 0.000 description 5
- 230000003028 elevating effect Effects 0.000 description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 230000032258 transport Effects 0.000 description 3
- 230000007306 turnover Effects 0.000 description 3
- 230000005012 migration Effects 0.000 description 2
- 238000013508 migration Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/20—Opening, closing or clamping
- B29C33/22—Opening, closing or clamping by rectilinear movement
- B29C33/24—Opening, closing or clamping by rectilinear movement using hydraulic or pneumatic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/20—Opening, closing or clamping
- B29C33/26—Opening, closing or clamping by pivotal movement
- B29C33/28—Opening, closing or clamping by pivotal movement using hydraulic or pneumatic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3091—Bicycles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses an automatic mold opening machine which comprises a workbench, wherein an automatic mold opening structure is arranged above the workbench and comprises a horizontal moving mechanism, a lifting mechanism, a rotating mechanism and a first adsorption mechanism, and a second adsorption mechanism is arranged on the workbench; the lifting mechanism is arranged on the horizontal moving mechanism, the rotating mechanism is arranged on the lifting mechanism, and the first adsorption mechanism is arranged on the rotating mechanism; the horizontal moving mechanism can drive the lifting mechanism to move horizontally. The invention also discloses an application system of the automatic mold opening machine. The die-casting machine has reasonable structural design, greatly reduces the labor intensity of operators, prevents the potential safety hazards of high-temperature scalding, die falling and smashing or sliding and pressing damage in the die conveying process and the like caused by the operators in the die conveying and conveying process, well improves the production efficiency and reduces a great deal of extra cost waste.
Description
Technical Field
The invention relates to the technical field of mold opening machines, in particular to an automatic mold opening machine and an application system thereof.
Background
The frame of a carbon fiber bicycle generally needs to be manufactured by the following steps: firstly, separating a female die and a male die of a die, namely opening the die; secondly, placing the frame to be molded into a female die, and closing the female die and the male die, namely closing the die; thirdly, placing the mould into a high-temperature forming furnace platform to carry out thermal forming treatment on the frame in the mould; fourthly, taking the mold out of the high-temperature forming furnace platform and putting the mold into a cooling furnace platform so as to cool the frame in the mold; fifthly, taking out the mold from the cooling furnace platform and opening the mold; sixthly, taking out the formed frame in the mold; and seventhly, newly filling the frame to be molded into the female die, and repeating the steps to manufacture the required number of carbon fiber bicycle frames.
However, in the above steps, since the molds are generally very heavy and the temperature of the molds is very high, the labor intensity is high when the operators carry and transport the molds during the mold opening and closing process, and the molds are also easily scalded, injured by a crashing object, and crushed, so that the operation is very inconvenient and the operation safety hazard is easily generated, the production efficiency is reduced, and much extra expenditure cost is generated.
Disclosure of Invention
The invention aims to provide an automatic die opening machine, which can prevent potential safety hazards of work such as high-temperature scalding, die falling and smashing or sliding and pressing in the die conveying process caused by operators in the die conveying and conveying process, improve the production efficiency well and reduce a great deal of extra cost waste.
In order to achieve the purpose, the technical scheme of the invention provides an automatic mold opening machine, which comprises a workbench, wherein an automatic mold opening structure is arranged above the workbench, the automatic mold opening structure comprises a horizontal moving mechanism, a lifting mechanism, a rotating mechanism and a first adsorption mechanism, and a second adsorption mechanism is arranged on the workbench; the lifting mechanism is arranged on the horizontal moving mechanism, the rotating mechanism is arranged on the lifting mechanism, and the first adsorption mechanism is arranged on the rotating mechanism; the horizontal moving mechanism can drive the lifting mechanism to move horizontally, the lifting mechanism can drive the rotating mechanism to move up and down, and the rotating mechanism can drive the first adsorption mechanism to perform turnover motion.
Furthermore, the horizontal moving mechanism comprises a front side slide rail, a rear side slide rail and a sliding module, wherein the front side slide rail and the rear side slide rail extend leftwards and rightwards, the sliding module extends forwards and backwards, and the front end and the rear end of the sliding module are respectively in sliding fit with the front side slide rail and the rear side slide rail; a first driving oil cylinder is arranged in the middle between the right ends of the front side sliding rail and the rear side sliding rail, a first driving rod extending leftwards is arranged at the left end of the first driving oil cylinder, and the first driving rod is connected with the sliding module; the lifting mechanism is arranged on the sliding module, so that the sliding module can drive the lifting mechanism to horizontally move left and right.
The horizontal moving mechanism further comprises a right connecting rod and a left connecting rod which extend forwards and backwards, the right ends of the front sliding rail and the rear sliding rail are respectively connected with the front end and the rear end of the right connecting rod, the left ends of the front sliding rail and the rear sliding rail are respectively connected with the front end and the rear end of the left connecting rod, and the first driving oil cylinder is arranged in the middle of the right connecting rod; and the left end and the right end of the front side sliding rail and the rear side sliding rail are respectively provided with a support column extending downwards.
Furthermore, the lifting mechanism comprises two fixed shells and two moving shells, the two fixed shells are respectively arranged at the front end and the rear end of the sliding module, the two moving shells are respectively arranged in the two fixed shells, and the moving shells can perform lifting movement relative to the fixed shells; the bottom end of the fixed shell is provided with an opening, the bottom end of the moving shell penetrates downwards to be connected with the bottom cover after penetrating through the opening, the width of the bottom cover is larger than that of the opening, the bottom end of the moving shell is provided with an installation part, and the front end and the rear end of the rotating mechanism are respectively connected with the installation parts on the front side and the rear side.
Furthermore, elevating system still includes two second drive hydro-cylinders, two second drive hydro-cylinder locates two respectively the top of fixed casing, the bottom of second drive hydro-cylinder is equipped with and stretches into downwards the second actuating lever in the fixed casing, the second actuating lever with the top of motion casing is connected.
Furthermore, the rotating mechanism comprises a rotating shaft and two rotating gears, the rotating shaft and the two rotating gears extend forwards and backwards, mounting holes extending forwards and backwards are formed in the mounting parts on the front side and the rear side respectively, the front end and the rear end of the rotating shaft are movably connected with the mounting holes on the front side and the rear side respectively, and the two rotating gears are mounted at the front end and the rear end of the rotating shaft respectively; the first adsorption mechanism is arranged on the rotating shaft, so that the rotating shaft can drive the first adsorption mechanism to perform turnover motion.
Furthermore, the rotating mechanism further comprises a third driving oil cylinder and a toothed belt, the left side and the right side of the front side in the moving shell are respectively provided with the third driving oil cylinder, the left side and the right side of the rear side in the moving shell are respectively provided with the third driving oil cylinder, and the bottom of the third driving oil cylinder is provided with a third driving rod extending downwards; flexible toothed belts are respectively arranged in the moving shell on the front side and the rear side, two ends of the toothed belt in the moving shell on the front side are respectively upwards connected with the third driving rods on the left side and the right side, and two ends of the toothed belt in the moving shell on the rear side are respectively upwards connected with the third driving rods on the left side and the right side; the bottom cover is provided with a notch, the notch is arranged above the rotating gear, and the middle part of the toothed belt penetrates through the notch downwards and then is meshed with the rotating gear.
Furthermore, the workbench comprises a plurality of rollers and a working support frame, the rollers are sequentially distributed at the top of the working support frame along the left-right direction, the axial direction of the rollers extends back and forth, and the rollers can rotate; the first adsorption mechanism is an electromagnetic chuck, the second adsorption mechanism is an electromagnet, and a plurality of electromagnets are distributed between the rollers.
Furthermore, a driving mechanism is arranged on the working support frame, and the driving mechanism can drive the roller to roll leftwards; pulleys are respectively arranged on the left side and the right side of the bottom of the working support frame.
The invention also provides an application system of the automatic mold opening machine, which comprises the automatic mold opening machine, and further comprises a high-temperature forming furnace platform, a cooling furnace platform, a right side slide rail and a left side slide rail, wherein the high-temperature forming furnace platform and the cooling furnace platform are sequentially distributed along the front and back direction; the automatic die opening structures are respectively arranged on the right sides of the high-temperature forming furnace platform and the cooling furnace platform, the front end and the rear end of the right side slide rail are respectively arranged below the automatic die opening structures on the front side and the rear side, and the front end and the rear end of the left side slide rail are respectively arranged below the automatic die opening structures on the front side and the rear side; the right side slide rail and the left side slide rail are respectively in front-back sliding fit with the pulleys on the left side and the right side of the workbench, so that the workbench can reciprocate between the automatic die opening structures on the front side and the rear side; the left sides of the high-temperature forming furnace platform and the cooling furnace platform are respectively provided with an automatic push rod and a fourth driving oil cylinder, and the fourth driving oil cylinder can push the automatic push rod to move rightwards.
In summary, the technical scheme of the invention has the following beneficial effects: the invention has reasonable structural design and working principle: 1. when the mold needs to be opened: (1) firstly, placing the die on a workbench; (2) the horizontal moving mechanism drives the lifting mechanism to horizontally move to the position right above the workbench; (3) the lifting mechanism drives the rotating mechanism to perform descending movement to the working height of the workbench; (4) the first adsorption mechanism performs adsorption on a male die of the die on the workbench, and the second adsorption mechanism performs adsorption on a female die of the die on the workbench; (5) the lifting mechanism drives the rotating mechanism to move upwards for resetting; (6) the horizontal moving mechanism drives the lifting mechanism to move and reset; the female die and the male die of the die can be separated by the steps, namely, the die opening is finished, and in the die opening process, if the inner side of the male die needs to be processed, the first adsorption mechanism can be turned over by the rotating mechanism, so that the male die is turned to an angle convenient to process; 2. and after putting the frame to be formed into the female die, when the die needs to be closed: (1) the horizontal moving mechanism drives the lifting mechanism to horizontally move to the position right above the workbench again; (2) the lifting mechanism drives the rotating mechanism to descend to the operating height of the workbench again, so that the male die adsorbed by the first adsorption mechanism and the female die adsorbed by the second adsorption mechanism are matched; (3) the first adsorption mechanism cancels adsorption action on the male die; (4) the lifting mechanism drives the rotating mechanism to move upwards for resetting; (5) the horizontal moving mechanism drives the lifting mechanism to move and reset; the female die and the male die of the die can be closed through the steps, so that die assembly is completed, and in the die assembly process, if the die assembly angle of the male die is not proper, the first adsorption mechanism can be turned through the rotating mechanism, so that the male die is turned to an angle convenient for die assembly. The automatic mold opening machine can effectively help operators to carry out mold closing and opening and convex mold adjustment on a mold, so that the operators only need to take out a frame in a concave mold of the mold and place the frame to be molded in the concave mold of the mold, the labor intensity of the operators is greatly reduced, the contact frequency of the operators and the mold is effectively reduced, the potential safety hazards of high-temperature scalding caused by the operators in the mold carrying and conveying process, falling and smashing of the mold or sliding and pressing damage in the mold conveying process are prevented, the production efficiency is well improved, and a great amount of additional cost waste is reduced.
Drawings
FIG. 1 is a schematic perspective view of an automatic molding machine of the present invention;
FIG. 2 is a schematic view of a first partial perspective view of the automatic molding machine of the present invention;
FIG. 3 is a schematic view of a second partial perspective view of the automatic mold opener of the present invention;
FIG. 4 is a schematic diagram of a top view of an automatic mold opening machine application system of the present invention;
description of reference numerals: 1-a workbench, 101-a roller, 102-a working support frame and 103-a pulley; 2-a horizontal moving mechanism, 201-a front side slide rail, 202-a rear side slide rail, 203-a sliding module, 204-a first driving oil cylinder, 2041-a first driving rod, 205-a right side connecting rod, 206-a left side connecting rod and 207-a supporting column; 3-a lifting mechanism, 301-a fixed shell, 3011-an opening, 302-a moving shell, 3021-a bottom cover, 3022-a mounting part, 3023-a notch, 303-a second driving oil cylinder and 3031-a second driving rod; 4-rotating mechanism, 401-rotating shaft, 402-rotating gear, 403-third driving cylinder, 4031-third driving rod, 404-toothed belt; 5-a first adsorption mechanism, 6-a second adsorption mechanism, 7-a high-temperature forming furnace platform, 8-a cooling furnace platform, 9-a right side slide rail, 10-a left side slide rail, 11-an automatic push rod, 12-a fourth driving oil cylinder and 13-an automatic die opening structure.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, but the technical solutions in the embodiments of the present invention are not limited to the scope of the present invention.
In the present invention, for a clearer description, the following explanation is made: an observer viewing the attached fig. 1, the left side of the observer is set as left, the right side of the observer is set as right, the front of the observer is set as front, the rear of the observer is set as rear, the upper side of the observer is set as upper, and the lower side of the observer is set as lower, it should be noted that the terms "right end", "left end", "front side", "rear side", "middle part", "upper part", "lower part" and the like in the text indicate the orientation or positional relationship set on the basis of the attached drawings, and only for the convenience of clearly describing the present invention, but do not indicate or imply that the structure or component indicated must have a specific orientation, be configured in a specific orientation, and thus cannot be understood as limiting the present invention. Furthermore, the terms "first," "second," "third," and "fourth" are used merely for purposes of clarity or simplicity of description and are not to be construed as indicating or implying relative importance or quantity.
Referring to fig. 1, the present embodiment provides an automatic mold opening machine, which includes a work table 1, and functions as: the workbench is a platform for operators to work, the work comprises the steps of opening and closing a mold, demolding and entering the carbon fiber bicycle frame, and demolding and entering the mold, and other work items can be added according to needs. The top of workstation 1 is equipped with automatic die sinking structure 13, and the effect: the automatic die opening structure is mainly used for realizing die opening and die closing of a die, so that the labor intensity of operators is reduced, the operators are prevented from being scalded, the operation is convenient, and the working efficiency is improved. Automatic die sinking structure 13 includes horizontal migration mechanism 2, elevating system 3, slewing mechanism 4, first adsorption apparatus structure 5, is equipped with second adsorption apparatus structure 6 on the workstation 1, and the effect: because the groove of the die is generally arranged below and the convex die is generally arranged above, the first adsorption mechanism is used for adsorbing the convex die of the die, and the second adsorption mechanism is used for adsorbing the concave die of the die, so that the concave die and the convex die are conveniently separated. The lifting mechanism 3 is arranged on the horizontal moving mechanism 2, the rotating mechanism 4 is arranged on the lifting mechanism 3, and the first adsorption mechanism 5 is arranged on the rotating mechanism 4. Horizontal migration mechanism 2 can drive elevating system 3 and carry out horizontal motion, and the effect: the horizontal moving mechanism can drive the lifting mechanism to horizontally move to the side edge, so that the operation space above the workbench is larger, and operators can operate conveniently. Elevating system 3 can drive slewing mechanism 4 and carry out elevating movement, and the effect: the rotating mechanism is driven to lift, so that the first adsorption mechanism is driven to lift, and the actions of opening and closing the male die and the female die are completed. Slewing mechanism 4 can drive first adsorption device 5 and carry out the turnover, and the effect: by turning over the first adsorption mechanism, the adsorbed male die can be turned over to a desired angle. The working principle is as follows: 1. when the mold needs to be opened: (1) firstly, placing the die on a workbench; (2) the horizontal moving mechanism drives the lifting mechanism to horizontally move to the position right above the workbench; (3) the lifting mechanism drives the rotating mechanism to perform descending movement to the working height of the workbench; (4) the first adsorption mechanism performs adsorption on a male die of the die on the workbench, and the second adsorption mechanism performs adsorption on a female die of the die on the workbench; (5) the lifting mechanism drives the rotating mechanism to move upwards for resetting; (6) the horizontal moving mechanism drives the lifting mechanism to move and reset; the female die and the male die of the die can be separated by the steps, namely, the die opening is finished, and in the die opening process, if the inner side of the male die needs to be processed, the first adsorption mechanism can be turned over by the rotating mechanism, so that the male die is turned to an angle convenient to process; 2. and after putting the frame to be formed into the female die, when the die needs to be closed: (1) the horizontal moving mechanism drives the lifting mechanism to horizontally move to the position right above the workbench again; (2) the lifting mechanism drives the rotating mechanism to descend to the operating height of the workbench again, so that the male die adsorbed by the first adsorption mechanism and the female die adsorbed by the second adsorption mechanism are matched; (3) the first adsorption mechanism cancels adsorption action on the male die; (4) the lifting mechanism drives the rotating mechanism to move upwards for resetting; (5) the horizontal moving mechanism drives the lifting mechanism to move and reset; the female die and the male die of the die can be closed through the steps, so that die assembly is completed, and in the die assembly process, if the die assembly angle of the male die is not proper, the first adsorption mechanism can be turned over through the rotating mechanism, so that the male die is turned to an angle convenient for die assembly. The automatic die opening machine can effectively help an operator to carry out die closing and die opening on a die and adjust a male die, so that the operator only needs to take out a frame in a female die of the die and place the frame to be formed in the female die of the die, the labor intensity of the operator is greatly reduced, the contact frequency of the operator and the die is effectively reduced, the potential safety hazards of high-temperature scalding, falling damage of the die or sliding damage in the die conveying process caused by the operator in the die conveying and conveying process are prevented, the work of the operator is facilitated, and the production efficiency is improved.
Specifically, referring to fig. 2, the horizontal moving mechanism 2 includes a front side slide rail 201 and a rear side slide rail 202 extending left and right, and a sliding module 203 extending front and rear, and front and rear ends of the sliding module 203 are respectively in sliding fit with the front side slide rail 201 and the rear side slide rail 202; a first driving oil cylinder 204 is arranged in the middle between the right ends of the front side sliding rail 201 and the rear side sliding rail 202, a first driving rod 2041 extending leftwards is arranged at the left end of the first driving oil cylinder 204, and the first driving rod 2041 is connected with the sliding module 203; the lifting mechanism 3 is disposed on the sliding module 203, so that the sliding module 203 can drive the lifting mechanism 3 to move horizontally. The function is as follows: through the driving action of the first driving oil cylinder, the first driving rod drives the sliding module to move left and right, and the lifting mechanism is driven to move left and right.
Specifically, the horizontal moving mechanism 2 further includes a right connecting rod 205 and a left connecting rod 206 extending back and forth, the right ends of the front slide rail 201 and the rear slide rail 202 are respectively connected to the front end and the rear end of the right connecting rod 205, the left ends of the front slide rail 201 and the rear slide rail 202 are respectively connected to the front end and the rear end of the left connecting rod 206, and the first driving oil cylinder 204 is disposed in the middle of the right connecting rod 205; the left and right ends of the front side slide rail 201 and the rear side slide rail 202 are respectively provided with a support column 207 extending downwards. The function is as follows: through setting up left side connecting rod, right side connecting rod to make horizontal motion's structural design more reasonable.
Specifically, referring to fig. 3, the lifting mechanism 3 includes two fixed housings 301 and two moving housings 302, the two fixed housings 301 are respectively disposed at the front end and the rear end of the sliding module 203, the two moving housings 302 are respectively disposed in the two fixed housings 301, and the moving housings 302 can perform lifting movement relative to the fixed housings 301; the bottom end of the fixed shell 301 is provided with an opening 3011, the bottom end of the moving shell 302 passes through the opening 3011 downwards and is connected with a bottom cover 3021, the width of the bottom cover 3021 is larger than that of the opening 3011, the bottom end of the moving shell 302 is provided with a mounting portion 3022, and the front end and the rear end of the rotating mechanism 4 are respectively connected with the mounting portions 3022 on the front side and the rear side. The function is as follows: through setting up two fixed casings, two motion casings to make slewing mechanism's atress more balanced, the bottom has still realized the spacing to motion casing upward movement range simultaneously.
Specifically, the lifting mechanism 3 further includes two second driving cylinders 303, the two second driving cylinders 303 are respectively disposed at the tops of the two fixed housings 301, a second driving rod 3031 extending downward into the fixed housing 301 is disposed at the bottom end of the second driving cylinder 303, and the second driving rod 3031 is connected with the top end of the moving housing 302. The function is as follows: and the second driving rod drives the moving shell to perform lifting motion by the driving of the second driving oil cylinder.
Specifically, the rotating mechanism 4 includes a rotating shaft 401 extending along the front and back direction, and two rotating gears 402, mounting holes extending along the front and back direction are respectively formed in the mounting portions 3022 on the front and back sides, the front and back ends of the rotating shaft 401 are movably connected with the mounting holes on the front and back sides, respectively, and the two rotating gears 402 are respectively mounted on the front and back ends of the rotating shaft 401; the first adsorption mechanism 5 is disposed on the rotation shaft 401, so that the rotation shaft 401 can drive the first adsorption mechanism 5 to perform a turning motion. The function is as follows: through with mounting hole swing joint to make the axis of rotation can also rotate when receiving the support, and the gear then can drive the axis of rotation and rotate.
Specifically, the rotating mechanism 4 further includes a third driving cylinder 403 and a toothed belt 404, the third driving cylinder 403 is respectively disposed on the left and right sides in the front moving housing 302, the third driving cylinder 403 is respectively disposed on the left and right sides in the rear moving housing 302, and a third driving rod 4031 extending downward is disposed at the bottom of the third driving cylinder 403; flexible toothed belts 404 are respectively arranged in the front and rear motion shells 302, two ends of the toothed belt 404 in the front motion shell 302 are respectively connected with the left and right third driving rods 4031 upwards, and two ends of the toothed belt 404 in the rear motion shell 302 are respectively connected with the left and right third driving rods 4031 upwards; a notch 3023 is arranged on the bottom cover 3021, the notch 3023 is arranged above the rotating gear 402, and the middle part of the toothed belt 404 passes through the notch 3023 downwards and then is meshed with the rotating gear 402. The function is as follows: when the third driving rod on the left side moves downwards and the third driving rod on the right side moves upwards, the left end of the toothed belt descends and the right end of the toothed belt ascends, and when the third driving rod on the left side moves upwards and the third driving rod on the right side moves downwards, the left end of the toothed belt ascends and the right end of the toothed belt descends, so that the forward and reverse rotation of the gear can be controlled; it is worth noting that the third driving oil cylinder is very suitable for controlling the male die of the die to overturn because the third driving oil cylinder has a lower moving speed and a larger acting force compared with a common motor.
Specifically, the workbench 1 comprises a plurality of rollers 101 and a working support frame 102, the plurality of rollers 101 are sequentially distributed on the top of the working support frame 102 along the left-right direction, the axial direction of the rollers 101 extends back and forth, and the rollers 101 can rotate; the first adsorption mechanism 5 is configured as an electromagnetic chuck, wherein the battery chuck may be a case where a large number of electromagnets are provided inside one large disk. The second adsorption mechanism 6 is set as an electromagnet, and a plurality of electromagnets are distributed among the rollers 101. The function is as follows: through the arrangement of the roller, the die can move on the workbench conveniently.
Specifically, be equipped with actuating mechanism on the work support frame 102, actuating mechanism can drive running roller 101 and roll towards left, and the effect: the die is driven to move by the movement of the roller, and the driving mechanism can be a motor; the left side and the right side of the bottom of the working support frame 102 are respectively provided with a pulley 103, and the pulleys have the function of enabling the workbench to horizontally move left and right, and the movement of the pulleys can be driven by a motor.
The embodiment also provides an application system of an automatic mold opening machine, which is shown in fig. 4 and comprises the automatic mold opening machine, a high-temperature forming furnace platform 7, a cooling furnace platform 8, a right side slide rail 9 and a left side slide rail 10, wherein the high-temperature forming furnace platform and the cooling furnace platform are sequentially distributed along the front-back direction; automatic mold opening structures 13 are respectively arranged on the right sides of the high-temperature forming furnace platform 7 and the cooling furnace platform 8, the front end and the rear end of the right side slide rail 9 are respectively arranged below the automatic mold opening structures 13 on the front side and the rear side, and the front end and the rear end of the left side slide rail 10 are respectively arranged below the automatic mold opening structures 13 on the front side and the rear side; the right side slide rail 9 and the left side slide rail 10 are respectively in sliding fit with the left and right side pulleys 103 of the workbench 1 in a front-back manner, so that the workbench 1 can reciprocate between the automatic die opening structures 13 on the front and back sides; the left sides of the high-temperature forming furnace platform 7 and the cooling furnace platform 8 are both provided with an automatic push rod 11 and a fourth driving oil cylinder 12, and the fourth driving oil cylinder 12 can push the automatic push rod 11 to move rightwards. The working principle is as follows: (1) placing the mold on a worktable; (2) opening the mold on the workbench by using the automatic mold opening structure, placing the frame to be molded in the mold, and closing the mold on the workbench by using the automatic mold opening structure; (3) the adsorption effect of the second adsorption mechanism on the female die of the die is removed, the roller on the workbench is started, and the roller transports the die to the left to a high-temperature forming furnace for thermal forming treatment; (4) after the thermal forming treatment is finished, the fourth driving oil cylinder drives the automatic push rod to move rightwards, so that the automatic push rod pushes the die in the high-temperature forming furnace platform out of the right workbench; (5) the pulley of the workbench is in motion fit with the left slide rail and the right slide rail, so that the workbench moves backwards to the right of the cooling furnace platform; (6) the roller on the workbench is started again, and the roller transports the die leftwards to the cooling forming furnace for cooling treatment; (7) after the cooling treatment is finished, the fourth driving oil cylinder drives the automatic push rod to move rightwards, so that the automatic push rod pushes the mold in the cooling furnace platform out to the right workbench; (8) at the moment, an operator can select one of the front and rear automatic die opening structures to carry out operation processing according to needs; therefore, the automation degree of a workshop for manufacturing the carbon fiber bicycle frame is greatly improved by the application system, and the production efficiency can be greatly improved. Of course, the above description is only given by way of example of a carbon fiber bicycle frame, and the automatic mold opening machine and the application system thereof of the present invention can also be applied to other products with the same or similar structures and materials.
The foregoing is directed to the preferred embodiment of the present invention, and it is understood that various changes and modifications may be made by one skilled in the art without departing from the spirit and scope of the invention.
Claims (10)
1. An automatic die opener, comprising a workbench (1), characterized in that: an automatic die opening structure (13) is arranged above the workbench (1), the automatic die opening structure (13) comprises a horizontal moving mechanism (2), a lifting mechanism (3), a rotating mechanism (4) and a first adsorption mechanism (5), and a second adsorption mechanism (6) is arranged on the workbench (1); the lifting mechanism (3) is arranged on the horizontal moving mechanism (2), the rotating mechanism (4) is arranged on the lifting mechanism (3), and the first adsorption mechanism (5) is arranged on the rotating mechanism (4); the horizontal moving mechanism (2) can drive the lifting mechanism (3) to move horizontally, the lifting mechanism (3) can drive the rotating mechanism (4) to move up and down, and the rotating mechanism (4) can drive the first adsorption mechanism (5) to move in an overturning manner.
2. The automatic molding machine of claim 1, wherein: the horizontal moving mechanism (2) comprises a front side sliding rail (201) extending along the left and right directions, a rear side sliding rail (202) and a sliding module (203) extending along the front and rear directions, and the front end and the rear end of the sliding module (203) are respectively in sliding fit with the front side sliding rail (201) and the rear side sliding rail (202); a first driving oil cylinder (204) is arranged in the middle between the right ends of the front side sliding rail (201) and the rear side sliding rail (202), a first driving rod (2041) extending leftwards is arranged at the left end of the first driving oil cylinder (204), and the first driving rod (2041) is connected with the sliding module (203); the lifting mechanism (3) is arranged on the sliding module (203), so that the sliding module (203) can drive the lifting mechanism (3) to move horizontally left and right.
3. The automatic molding machine of claim 2, wherein: the horizontal moving mechanism (2) further comprises a right connecting rod (205) and a left connecting rod (206) which extend back and forth, the right ends of the front sliding rail (201) and the rear sliding rail (202) are respectively connected with the front end and the rear end of the right connecting rod (205), the left ends of the front sliding rail (201) and the rear sliding rail (202) are respectively connected with the front end and the rear end of the left connecting rod (206), and the first driving oil cylinder (204) is arranged in the middle of the right connecting rod (205); and the left end and the right end of the front side sliding rail (201) and the rear side sliding rail (202) are respectively provided with a supporting column (207) extending downwards.
4. The automatic molding machine of claim 2, wherein: the lifting mechanism (3) comprises two fixed shells (301) and two moving shells (302), the two fixed shells (301) are respectively arranged at the front end and the rear end of the sliding module (203), the two moving shells (302) are respectively arranged in the two fixed shells (301), and the moving shells (302) can perform lifting movement relative to the fixed shells (301); the bottom of fixed casing (301) is equipped with opening (3011), the bottom of motion casing (302) passes downwards be connected with bottom (3021) behind opening (3011), the width of bottom (3021) is greater than the width of opening (3011), the bottom of motion casing (302) is equipped with installation department (3022), slewing mechanism (4) around both ends respectively with around both sides installation department (3022) are connected.
5. The automatic molding machine of claim 4, wherein: the lifting mechanism (3) further comprises two second driving oil cylinders (303), the two second driving oil cylinders (303) are respectively arranged at the tops of the two fixed shells (301), a second driving rod (3031) extending downwards into the fixed shells (301) is arranged at the bottom ends of the second driving oil cylinders (303), and the second driving rod (3031) is connected with the top end of the moving shell (302).
6. The automatic molding machine of claim 4, wherein: the rotating mechanism (4) comprises a rotating shaft (401) and two rotating gears (402), the rotating shaft and the two rotating gears (401) extend forwards and backwards, mounting holes extending forwards and backwards are respectively formed in the mounting parts (3022) on the front side and the rear side, the front end and the rear end of the rotating shaft (401) are respectively movably connected with the mounting holes on the front side and the rear side, and the two rotating gears (402) are respectively mounted at the front end and the rear end of the rotating shaft (401); the first adsorption mechanism (5) is arranged on the rotating shaft (401), so that the rotating shaft (401) can drive the first adsorption mechanism (5) to perform overturning motion.
7. The automatic molding machine of claim 6, wherein: the rotating mechanism (4) further comprises a third driving oil cylinder (403) and a toothed belt (404), the left side and the right side in the moving shell (302) on the front side are respectively provided with the third driving oil cylinder (403), the left side and the right side in the moving shell (302) on the rear side are respectively provided with the third driving oil cylinder (403), and the bottom of the third driving oil cylinder (403) is provided with a third driving rod (4031) extending downwards; flexible toothed belts (404) are respectively arranged in the moving shell (302) on the front side and the rear side, two ends of the toothed belt (404) in the moving shell (302) on the front side are respectively upwards connected with the third driving rods (4031) on the left side and the right side, and two ends of the toothed belt (404) in the moving shell (302) on the rear side are respectively upwards connected with the third driving rods (4031) on the left side and the right side; a notch (3023) is formed in the bottom cover (3021), the notch (3023) is formed above the rotating gear (402), and the middle of the toothed belt (404) penetrates through the notch (3023) downwards and then is meshed with the rotating gear (402).
8. An automatic molding machine according to any one of claims 1 to 7, characterized in that: the workbench (1) comprises a plurality of rollers (101) and a working support frame (102), the rollers (101) are sequentially distributed at the top of the working support frame (102) along the left-right direction, the axial direction of the rollers (101) extends forwards and backwards, and the rollers (101) can rotate; the first adsorption mechanism (5) is arranged as an electromagnetic chuck, the second adsorption mechanism (6) is arranged as an electromagnet, and a plurality of electromagnets are distributed between the rollers (101).
9. The automatic molding machine of claim 8, wherein: the working support frame (102) is provided with a driving mechanism, and the driving mechanism can drive the roller (101) to roll leftwards; pulleys (103) are respectively arranged on the left side and the right side of the bottom of the working support frame (102).
10. The application system of the automatic mold opening machine is characterized in that: the automatic mold opening machine of claim 9, further comprising a high temperature forming furnace platform (7), a cooling furnace platform (8) and a right side slide rail (9) and a left side slide rail (10) which extend along the front and the back in sequence; the automatic die opening structures (13) are respectively arranged on the right sides of the high-temperature forming furnace platform (7) and the cooling furnace platform (8), the front end and the rear end of the right side slide rail (9) are respectively arranged below the automatic die opening structures (13) on the front side and the rear side, and the front end and the rear end of the left side slide rail (10) are respectively arranged below the automatic die opening structures (13) on the front side and the rear side; the right side slide rail (9) and the left side slide rail (10) are respectively in front-back sliding fit with the left and right side pulleys (103) of the workbench (1), so that the workbench (1) can reciprocate between the automatic die opening structures (13) on the front and back sides; high temperature shaping stove platform (7) the left side of cooling stove platform (8) all is equipped with automatic push rod (11), fourth drive hydro-cylinder (12) can promote automatic push rod (11) move to the right.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210075041.1A CN114589845A (en) | 2022-01-22 | 2022-01-22 | Automatic mold opening machine and application system thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210075041.1A CN114589845A (en) | 2022-01-22 | 2022-01-22 | Automatic mold opening machine and application system thereof |
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| CN114589845A true CN114589845A (en) | 2022-06-07 |
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| CN202210075041.1A Pending CN114589845A (en) | 2022-01-22 | 2022-01-22 | Automatic mold opening machine and application system thereof |
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