Summary of the invention
It is an object of the invention to provide the steaming of a kind of sweater ready-made clothes and press modular system, change traditional handicraft ready-made clothes flatiron setting process and rely on manual operation, the deficiency that efficiency is low, cost is high.
For achieving the above object, employed technical scheme comprise that, a kind of sweater steams forming machine, including frame, steam ironing device, connector device, and transmits motor, pressing plate motor and flow control device;
The motor of flow control device electrical connection connector device, transmission motor and pressing plate motor;
Frame is working platform type frame structure, is made up of front and rear, and the front end of frame, middle part and rear end are laterally respectively mounted front end roller groups, middle part roller groups and rear end roller groups, and left and right driving cog wheel disc is respectively installed at roller bearing two ends;Roller groups connects transmission motor by chain;
Steam ironing device includes connecting gear, anterior steam raising case, rear portion steam raising case, jet chimney, dehumidifier blower fan, steam valve, dehumidifier valve and rear road press plate mechanism;Anterior steam raising case connects steam valve, dehumidifier valve respectively;Rear portion steam raising case connects steam valve, dehumidifier valve respectively;Steam valve connects jet chimney, and dehumidifier valve connects dehumidifier blower fan;Front and rear portions steam raising case is separately mounted to the transmission strap intracavity of frame front and rear portions;
Connecting gear is formed by transmitting strap, chain and connection groups of springs, transmission strap is closed hoop, being supported by the front end roller groups of frame, rear end roller groups and middle part roller groups, install and connect groups of springs between its side and chain, strap is movement under the pulling of chain;Chain includes left chain and right chain, engages with the driving cog wheel disc of roller bearing respectively;
Rear road press plate mechanism includes rear fender, rear fender elevating mechanism;Rear fender is arranged on frame rear portion and transmits above strap;
Connector device is made up of motor, fitting frame and pinion and rack, chain, and the bottom of strap is transmitted at frame rear portion, and construction opening formula slider block, the longitudinally mounted slide bar of fitting frame lower surface edge, slide bar is inserted on slider block;Spur rack installed by fitting frame, and frame is installed the horizontal rotating shaft with gear, spur rack and gear and constituted pinion and rack;Chain is arranged between horizontal rotating shaft and motor.
It is an option that the sweater of said structure steams forming machine, also include sizing support extending apparatus, be made up of fixing seat, sliding rod frame, slide bar, cylinder block, cylinder, chuck and sizing bar.Described sizing support extending apparatus is divided into coat-sleeve sizing support extending apparatus, clothing body sizing support extending apparatus and collar shaping equipment, described coat-sleeve sizing support extending apparatus is arranged on forward frame both sides, clothing body sizing support extending apparatus is arranged on frame front end, and collar shaping equipment is arranged on the top of forward frame.
Said structure adds sizing support extending apparatus, and the support exhibition that its effect is before making flatiron shapes speed faster, better effects if.Sizing support extending apparatus is positioned at the front portion of frame, and sweater is launched sizing by indirect labor.Only need to set the sizing bar telescopic location of support extending apparatus by the version type of sweater, it becomes possible to promptly sweater being launched location, compared with the mode of existing employing template sizing, efficiency improves a lot.
Preferably, the sweater of said structure steams forming machine, and rear road press plate mechanism includes rear fender, left rocking bar, right rocking bar.Rear fender is arranged on frame rear portion and transmits above strap.Rocking bar core is installed in the outside at frame rear portion, installs crank in rocking bar core, and left rocking bar, right rocker sleeve are contained on crank.Rocking bar upper and lower end connects the connection axle composition of universal bearing or self-aligning bearing, upper end and rear fender side and is rotatably connected, lower end connecting eccentric wheel mechanism.The transversely mounted rotating shaft of frame rear portion lower floor, eccentric is sleeved in rotating shaft, pressing plate motor via reducer structure connection rotating shaft.
Further, the sweater of said structure steams forming machine, and described rear road press plate mechanism also includes left side link and right side link.Two sides at link install slider block, connect short axle in the middle of upper side edge.Two slide bars are vertically installed at frame rear portion, through the slider block of link.The universal bearing of rocking bar upper end or self-aligning bearing are sleeved on the short axle of link.Rear road pressing plate is arranged between left and right link.
It is preferred that the sweater of said structure steams forming machine, described rear road press plate mechanism includes rear fender, at least two push rod cylinder.Push rod cylinder is symmetrically mounted on frame rear portion, and the push rod of cylinder connects rear fender.
The present invention is a kind of equipment integrating realizing automatic steam, flatiron and three kinds of effects of dehumidifier, has the advantage that 1. are capable of the flatiron to one integral piece sweater and shape, it is adaptable to the sweater of all size, jacket, fitted pants.The strap transfer structure of plane, makes sweater keep smooth in steaming process, it is prevented that to steam in process out of shape.2. automatic flow controls, and sizing, transmission, injection steam, flatiron, dehumidifier technique have linked up.Reduce manual workload.After using this equipment, it is possible to completed the flatiron flow process of a sweater in one minute, increase economic efficiency.3. adopt forward and backward twice steam, dehumidifier technique, make sweater heat the humidity that the maintenance of whole boiling hot front and back is appropriate and different.Front end steam and dehumidifier process make whole clothing form smooth sizing.Rear end steam and dehumidifier mechanism coordinate with rear road press plate mechanism, are automatically obtained whole clothing and dry, make sweater after steaming just can FOLD AND PACK, reduce process time and cost.4. simple to operate, workman just can carry out the work without carrying out special training.Reduce labor intensity.5. between frame rear portion and rear fender, increase left and right two links, or use cylinder as the mobile pushing mechanism of rear fender, make rear fender remain at vertical angle and move up and down as straight line, move more stable.Be conducive to compacting sweater to press, shape better.
Yet further, the sweater of said structure steams forming machine, and the rotating shaft two ends at frame rear portion are formed as crank, replaces eccentric mechanism.
Having the rear road press plate mechanism of this structure, rotating shaft is installed toothed disc or belt pulley, pressing plate motor connects chain, belt or reduction gear box, is connected with rotating shaft.During work, pressing plate driven by motor axis of rotation.Crank rotates and promotes rocking bar motion simultaneously, and link and rear fender move up and down therewith, and sweater compacting is pressed.With eccentric mechanism, there is identical effect.
It is also possible that the sweater of said structure steams forming machine, the left and right driving cog wheel disc that frame roller bearing two ends are installed is replaced by driving pulley, and belt connects driving pulley and transmits motor.Belt is adopted to connect between horizontal rotating shaft and the motor of connector device.
Adopt belt transmission transmitting between motor and roller bearing, motor and horizontal rotating shaft, the use of chain can be reduced, reduce cost.
Further, the sweater of said structure steams forming machine, also including support exhibition auxiliary locator, frame-shaped part or rotatable rocking arm, the laser transmitter group being arranged on frame-shaped part or rocking arm or projection arrangement that described support exhibition auxiliary locator device is connected by frame front are constituted.
Sizing support exhibition auxiliary locator is used for coordinating sizing support extending apparatus.Shape well in adjustment the sizing bar of support extending apparatus, after coordinating the specification of sweater, regulate each assembly of laser transmitter group, make multiple luminous point project on the strap of frame front, and the profile of composition sweater.Its effect is that workman can be accurately positioned when launching sweater on strap.The video of ready-made clothes is then incident upon on the strap of frame front by projection arrangement, and the video of ready-made clothes is then incident upon on the strap of frame front by projection arrangement, has identical auxiliary positioning effect.
The sweater of the present invention steams forming machine, structure steams equipment with existing hanging formula entirely different.Whole clothing pressing plate ironing technology is creatively adopted to support exhibition sizing, reasonable disposition steam, dehumidifier apparatus, and the cooperation of connector device with automatic, it is achieved that from automatically processing of shaping, press, dry and splice.Technological process required time compares manual operation and is greatly shortened.Simultaneously as reduce artificial participation, each position ironing effect is more uniform, and the whole clothing fixed effect of sweater significantly improves.Adopt present device, greatly reduce labor cost, improve production efficiency.There is feature easy and simple to handle, that have wide range of applications simultaneously, be the once creationary progress of ironing technology in garment production.
Detailed description of the invention
Below in conjunction with accompanying drawing, the preferred embodiment of the present invention is described.
A kind of sweater steams forming machine, as shown in Figure 1, 2, adopts steel-pipe welding to set up formation frame 1, is divided into front and rear.Anterior in low early and high after inclined table, rear portion is level table.Installation front end, the front end roller groups 11 of frame, middle part roller groups 12 is installed in forward and backward frame junction, and frame rear end installs rear end roller groups 13.Left and right driving cog wheel disc is respectively installed at roller bearing two ends.Rear end roller groups connects transmission motor 16 by chain 14, transmission rotating shaft 15.
The front end of frame, rear end roller groups and middle part roller groups support a cloth band 20, are respectively arranged with chain 21 engagement and install, make each roller groups synchronous axial system between the left and right driving cog wheel disc of roller groups.Circular metal ring is installed in the position, both sides of the edge of strap, chain is installed narrow meshed steel disc with interval, is connected spring between becket with steel disc, makes strap tension chain, and mobile with the motion of chain.
The transmission strap intracavity of frame front, steam raising case before installing, steam valve and dehumidifier valve is connected respectively by pipeline.Steam valve connects external steam generator, and dehumidifier valve connects powerful centrifugal blower 22.After sweater mmi machine frame launches sizing, when opening steam valve, the water vapour of heating enters steam generator, and sprays to the sweater of conveyer belt and support thereof.It is then turned off steam valve, opens dehumidifier valve.Centrifugal blower starts, and takes part away and is attached to the water vapour on sweater surface.Meanwhile, the humidified air in steam raising case and pipeline is discharged, makes sweater be fitted on strap, strengthen fixed effect.
Referring to accompanying drawing 2, four fixing seats 23 are respectively installed in the both sides at frame rear portion, fix two slide bars 24.Being become half shaped as frame link 25 by Plate Welding, two sides respectively install two slider blocks 26, and slider block is sleeved on slide bar 24.Short axle is welded inside link upper side edge.A universal bearing 28 is respectively welded at one rocking bar 27 two ends, and upper end is socketed on the short axle of link, lower end connecting eccentric wheel 29.Rotating shaft 30 laterally straddles frame lower, two ends connecting eccentric wheel 29.Rotating shaft is installed chain and is connected on pressing plate motor 31, sees accompanying drawing 1.Rear fender 32 straddles between left and right link, above the strap of rear portion.
Each slider block installing two opening upwards on the medial position of rear frame, two body side frame steel pipes.A slide bar and a spur rack are respectively installed in the both sides, plate shaped fitting frame 33 bottom surface of one steel tube lapping one-tenth.Slide bar is inlaid on slider block.Spur rack engages with the gear being fixed in frame.Gear is fixed in the horizontal rotating shaft of frame, and horizontal rotating shaft connects motor.Horizontal axis of rotation after electric motor starting, driven gear rotates, spur rack translation, makes fitting frame outwards skid off along slider block.Catch the sweater dropped from strap, complete fitting process.
A coat-sleeve sizing support extending apparatus 4 is respectively installed in the both sides of forward frame, and its structure is referring to accompanying drawing 1,3.It is made up of fixing seat 41, sliding rod frame 42, slide bar 43, cylinder block 44, cylinder 45, chuck 46 and sizing bar 47.Clothing body sizing support extending apparatus 5 is installed in frame front end, shown in accompanying drawing 1,4.Twice slide bar 51 is installed in frame front end.Two sizing bar mounting seats 52 are sleeved on slide bar, under the promotion of cylinder 53, it is possible to move left and right along slide bar.Sizing bar 54 is fixed on chuck 55, moves with sizing pole socket, to support the clothing body of exhibition sweater, makes the open and flat sizing of clothing body.The collar shaping equipment 6 installed above of forward frame, as shown in accompanying drawing 1,5.A frame frame body 61 installed above, installing rack 62 is fixed on frame body 61.Installing rack is moveably mounted two slide bars 63, and slide bar can move forward and backward under the push rod cylinder 64 of its end promotes.The fixing sizing in slide bar front end bar installation sheet 65.Two sizing bars 66 are rotatably mounted on installation sheet 65 by gear train.Cylinder 67 promotes gear train to rotate and makes sizing bar open or close up, to strut the neckline of sweater, shape.
As shown in accompanying drawing 1 and 6, frame front frame body 61 also welds a frame-shaped part 70, installs 10 generating lasers 71 in the middle part of frame-shaped part, and the light spot of laser is on anterior strap.Regulate the angle of generating laser, make luminous point line consistent with the profile of sweater.So, workman can according to the position of luminous point putting sweater 72, convenient.
The motor of the present embodiment connector device, transmission motor, pressing plate motor, generating laser and each cylinder, steam valve, dehumidifier valve all electrically connect with flow control device, unified Collaborative Control.
The steam ironing machine using the present embodiment presses, and its workflow is such that workman and puts sweater by laser spot positions, starts sizing support extending apparatus 4,5,6, and cylinder-pushed makes sizing bar stretch out, each several part of support exhibition sweater.Open anterior steam valve and carry out wet steaming, be then turned on dehumidifier valve dehumidifier.Sizing bar retraction subsequently, sweater is flattened on strap, finalizes the design almost.Being then turned on transmitting motor, sweater is sent to frame rear portion.Rear portion steam valve is opened, and sweater carries out second time steam.Pressing plate electric motor starting, rear fender and strap clamping, carry out pressure to sweater and press.Pressure has been pressed rear rear fender and has been lifted, and dehumidifier valve opening makes sweater dry.The electric motor starting of connector device, drives fitting frame outwards to remove.Sweater after drying drops on fitting frame in the drive of strap, and iron process terminates.
Above, with reference to the accompanying drawings of the present invention preferred embodiment, but the present invention is not limited only to these embodiments.All various amendments, equivalent replacement and increases belonged in the technology category that claim is stated, broadly fall within protection scope of the present invention certainly.