Sweater steams setting machine
Technical field
The invention belongs to garment production apparatus field, particularly relate to during sweater is produced and carry out pressing the machinery of shaping to ready-made clothes.
Background technology
Flatiron is the important process flow process that sweater is produced, and makes ready-made clothes obtain stable sizing.The product completed after flatiron sizing could be packed and dispatch from the factory.Current sweater is produced and is generally adopted Computerized flat knitting machine, is automatically woven by programme-control, and the weaving time, comparatively craft or semi-automatic weaving shortened greatly.Therefore, corresponding flatiron is produced and also will be improved speed and flatiron quality, to adapt to the efficiency requirements of flow process.Main employing two kinds of ironing technologies in current sweater production industry: the first adopts hanging equipment, by artificial, ready-made clothes is packed into template maintenance shape, workman holds steam iron and presses.It two is manually ready-made clothes is set in template, is placed on workbench, presses.These two kinds of mode production efficiencys are still relatively lower, and need the template of supporting all size specification shape, and cost is higher.
The open a kind of full-automatic double-shoulder steam shaping machine of Chinese patent CN03209949.5, structure comprises rack unit, Pneumatic component, mold component etc.Adopt Pneumatic floating pressure assembly, solve the problem effectively controlling pneumatic spot speed and zero pressure.The flatiron that equipment is just applicable to ready-made clothes shoulder is pressed in this steaming, does not still solve the requirement in the industry of shaping to one integral piece ready-made clothes.
Summary of the invention
The object of the present invention is to provide a kind of steaming of sweater ready-made clothes to press modular system, change traditional handicraft
Ready-made clothes flatiron setting process relies on manual operation, the deficiency that efficiency is low, cost is high.
For achieving the above object, the technical scheme of employing is, a kind of sweater steams setting machine, comprises frame, steam ironing device and connector device, and transmits motor, pressing plate motor and flow control device.Flow control device electrical connection connector device, and transmit motor, pressing plate motor.Frame is working platform type frame structure, is made up of front and rear.Front end roller groups, middle part roller groups and rear end roller groups are laterally installed respectively in the front end of frame, middle part and rear end.Left and right driving cog wheel disc is respectively installed at roller bearing two ends.Roller groups connects transmission motor by chain.Steam ironing device comprises connecting gear, anterior steam raising case, rear portion steam raising case, jet chimney, dehumidifier blower fan, steam valve, dehumidifier valve and rear road press plate mechanism.Front and rear portions steam raising case connects steam valve, dehumidifier valve respectively.Steam valve connects jet chimney, and dehumidifier valve connects dehumidifier blower fan.Front and rear portions steam raising case is arranged in the transmission strap chamber of frame front and rear portions respectively.Conveying mechanism forms by transmitting strap, chain and linking springs group.Transmission strap is closed hoop, and supported by the front end roller groups of frame, rear end roller groups and middle part roller groups, install linking springs group between its side and chain, strap is movement under the pulling of chain.Chain comprises left chain and right chain, is engaged respectively with the driving cog wheel disc of roller bearing.Rear road press plate mechanism comprises rear fender, rear fender transmission mechanism; Rear fender is arranged on frame rear portion and transmits above strap.Connector device is made up of motor, fitting frame and pinion and rack, chain coupling assembling.The bottom of strap is transmitted at frame rear portion, construction opening formula slider block.Fitting frame lower surface edge longitudinally installs slide bar, and slide bar is inserted on slider block.Spur rack installed by fitting frame, the horizontal rotating shaft of frame mounting strap gear, and spur rack and gear form pinion and rack.Chain is arranged between horizontal rotating shaft and motor.
Preferably, the sweater of said structure steams setting machine, and rear road press plate mechanism comprises rear fender, left rocking bar, right rocking bar.Rear fender is arranged on frame rear portion and transmits above strap.Rocking bar core is installed in the outside at frame rear portion, and install crank in rocking bar core, left rocking bar, right rocker sleeve are contained on crank.Rocking bar upper and lower end connects universal bearing or self-aligning bearing, and the connecting axle of upper end and rear fender side forms and is rotatably connected, lower end connecting eccentric wheel mechanism.A rotating shaft is laterally installed by frame rear portion lower floor, and eccentric wheel is sleeved in rotating shaft, pressing plate motor via reducer structure connection rotating shaft.
Further, the sweater of said structure steams setting machine, and described rear road press plate mechanism also comprises left side link and right side link.At two sides of link, slider block is installed, in the middle of upper side edge, connects minor axis.Two slide bars are vertically installed at frame rear portion, through the slider block of link.Universal bearing or the self-aligning bearing of rocking bar upper end are sleeved on the minor axis of link.Rear road pressing plate is arranged between left and right link.
Be more preferably, the sweater of said structure steams setting machine, and described rear road press plate mechanism comprises rear fender, at least two push rod cylinders.Push rod cylinder symmetry is arranged on frame rear portion, and the push rod of cylinder connects rear fender.
The present invention is a kind of equipment integrating realizing automatic steam, flatiron and dehumidifier three kinds of effects, has following advantage: 1. can realize shaping to the flatiron of one integral piece sweater, be applicable to the sweater of all size, jacket, fitted pants.The strap transfer structure of plane, makes sweater keep smooth steaming in process, prevents from steaming in process out of shape.2. automatic flow controls, and sizing, transmission, uperize, flatiron, dehumidifier technique have linked up.Reduce manual workload.After using this equipment, the flatiron flow process of a sweater can be completed in one minute, increase economic efficiency.3. adopt forward and backward twice steam, dehumidifier technique, make sweater keep appropriate and different humidity in the whole boiling hot front and back of heating.Front end steam and dehumidifier process make whole clothing form smooth sizing.Rear end steam and dehumidifier mechanism coordinate with rear road press plate mechanism, automatically realize whole clothing dry, make sweater just can FOLD AND PACK after steaming, minimizing process time and cost.4. simple to operate, workman just can carry out the work without the need to carrying out special training.Reduce labour intensity.5. between frame rear portion and rear fender, increase left and right two links, or use cylinder as the mobile pushing mechanism of rear fender, make rear fender remain at vertical angle and move up and down as straight line, move more stable.Be conducive to compacting sweater to press, shape better.
Again further, the sweater of said structure steams setting machine, and the rotating shaft two ends at frame rear portion are formed as crank, replaces eccentric mechanism.
Have the rear road press plate mechanism of this structure, rotating shaft is installed toothed disc or belt pulley, pressing plate motor connects chain, belt or reduction gear box, is connected with rotating shaft.During work, pressing plate driven by motor axis of rotation.Crank promotes rocking bar motion simultaneously, and link and rear fender move up and down thereupon, press sweater compacting.With eccentric mechanism, there is identical effect.
Can also be that the sweater of said structure steams setting machine, the left and right driving cog wheel disc that frame roller bearing two ends are installed be replaced by driving pulley, belt connection for transmission belt pulley and transmission motor.Belt is adopted to connect between the horizontal rotating shaft of connector device and motor.
At transmission motor and roller bearing, between motor and horizontal rotating shaft, adopt belt transmission, the use of chain can be reduced, reduce cost.
It is an option that the sweater of said structure steams setting machine, also comprise sizing support extending apparatus, be made up of holder, sliding rod frame, slide bar, cylinder block, cylinder, chuck and sizing bar.
Said structure adds sizing support extending apparatus, and its effect is that the support exhibition sizing speed before making flatiron is faster, better effects if.Sizing support extending apparatus is positioned at the front portion of frame, and sweater is launched sizing by indirect labor.Only need set the sizing bar telescopic location of support extending apparatus by the version type of sweater, just promptly sweater can be launched location, compared with the mode of shaping with existing employing template, efficiency improves a lot.
Further, the sweater of said structure steams setting machine, also comprise support exhibition auxiliary locator, the frame-shaped part that described support exhibition auxiliary locator device is connected by frame front or rotatable rocking arm, be arranged on laser transmitter group on frame-shaped part or rocking arm or projection arrangement is formed.
Sizing support exhibition auxiliary locator is for coordinating sizing support extending apparatus.To shape well in adjustment the sizing bar of support extending apparatus, after the specification coordinating sweater, regulate each assembly of laser transmitter group, multiple luminous point is projected on the strap of frame front, and the profile of composition sweater.Its effect is that workman can accurately locate when launching sweater on strap.The video of ready-made clothes is then incident upon on the strap of frame front by projection arrangement, and the video of ready-made clothes is then incident upon on the strap of frame front by projection arrangement, has identical auxiliary positioning effect.
Sweater of the present invention steams setting machine, structure steams equipment from existing hanging formula completely different.Creatively adopt whole clothing pressing plate ironing technology and automatically support exhibition sizing, reasonable disposition steam, dehumidifier apparatus, and the cooperation of connector device, achieve from sizing, flatiron, the dry and automatic process of splicing.Technological process required time compares manual operation to be shortened greatly.Meanwhile, owing to reducing artificial participation, each position ironing effect is more even, and the whole clothing fixed effect of sweater significantly improves.Adopt present device, greatly reduce labor cost, enhance productivity.Have feature that is easy and simple to handle, that have wide range of applications, be the once creationary progress of ironing technology in garment production simultaneously.
Accompanying drawing explanation
Fig. 1 is embodiment stereogram.
Fig. 2 is embodiment frame perspective rear view.
Fig. 3 is embodiment support exhibition shaping equipment 1 structure chart.
Fig. 4 is embodiment support exhibition shaping equipment 2 structure chart.
Fig. 5 is embodiment support exhibition shaping equipment 3 structure chart.
Fig. 6 is embodiment support exhibition auxiliary locator structure chart.
Detailed description of the invention
Below in conjunction with accompanying drawing, the preferred embodiment of the present invention is described.
A kind of sweater steams setting machine, as shown in Figure 1, 2, adopts steel-pipe welding to set up and forms frame 1, be divided into front and rear.Anterior in low early and high after inclined table, rear portion is level table.Installation front end, the front end roller groups 11 of frame, middle part roller groups 12 is installed in forward and backward frame junction, and frame rear end installs rear end roller groups 13.Left and right driving cog wheel disc is respectively installed at roller bearing two ends.Rear end roller groups connects transmission motor 16 by chain 14, transmission rotating shaft 15.
The front end of frame, rear end roller groups and middle part roller groups support a cloth band 20, respectively have a chain 21 to engage and install, make each roller groups synchronous axial system between the left and right driving cog wheel disc of roller groups.Circular metal ring is installed in the position, both sides of the edge of strap, narrow meshed steel disc is installed with interval by chain, linking springs between becket and steel disc, makes strap tensioning chain, and mobile with the motion of chain.
In the transmission strap chamber of frame front, steam raising case before installing, connects steam valve and dehumidifier valve respectively by pipeline.Steam valve connects external steam generator, and dehumidifier valve connects powerful centrifugal blower 22.After sweater mmi machine frame launches sizing, when opening steam valve, the water vapour of heating enters steam generator, and sprays to the sweater of conveyer belt and support thereof.Steam off valve subsequently, opens dehumidifier valve.Centrifugal blower starts, and takes the water vapour that part is attached to sweater surface away.Meanwhile, steam raising case and ducted humidified air are discharged, makes sweater be fitted on strap, strengthen fixed effect.
See accompanying drawing 2, four holders 23 are respectively installed in the both sides at frame rear portion, fix two slide bars 24.Become half shaped as frame link, 25, two sides respectively to install two slider blocks 26 by Plate Welding, slider block is sleeved on slide bar 24.Minor axis is welded inside link upper side edge.A universal bearing 28 is respectively welded at one rocking bar 27 two ends, and upper end is socketed on the minor axis of link, lower end connecting eccentric wheel 29.Rotating shaft 30 laterally straddles frame lower, two ends connecting eccentric wheel 29.Rotating shaft is installed chain and is connected on pressing plate motor 31, sees accompanying drawing 1.Rear fender 32 straddles between left and right link, above the strap of rear portion.
Each slider block installing two opening upwards on the medial position of rear frame, two body side frame steel pipes.A slide bar and a spur rack are respectively installed in the both sides, plate shaped fitting frame 33 bottom surface of a steel tube lapping one-tenth.Slide bar is inlaid on slider block.Spur rack and the gears meshing be fixed in frame.Gear is fixed in the horizontal rotating shaft of frame, and horizontal rotating shaft connects motor.Horizontal axis of rotation after electric motor starting, driven gear rotates, spur rack translation, and fitting frame is outwards skidded off along slider block.Catch the sweater dropped from strap, complete fitting process.
A coat-sleeve sizing support extending apparatus 4 is respectively installed in the both sides of forward frame, and its structure is see accompanying drawing 1,3.Be made up of holder 41, sliding rod frame 42, slide bar 43, cylinder block 44, cylinder 45, chuck 46 and sizing bar 47.Clothing body sizing support extending apparatus 5 is installed in frame front end, shown in accompanying drawing 1,4.Twice slide bar 51 is installed in frame front end.Two sizing bar mount pads 52 are sleeved on slide bar, under the promotion of cylinder 53, can move left and right along slide bar.Sizing bar 54 is fixed on chuck 55, moves, to support the clothing body of exhibition sweater, make the open and flat sizing of clothing body with sizing pole socket.Collar shaping equipment 6 is installed, as shown in accompanying drawing 1,5 in the top of forward frame.Install a frame body 61 above frame, installing rack 62 is fixed on frame body 61.Installing rack installs two slide bars 63 movably, and slide bar can move forward and backward under the push rod cylinder 64 of its end promotes.The fixing sizing in slide bar front end bar installation sheet 65.Two sizing bars 66 are rotatably mounted on installation sheet 65 by gear train.Cylinder 67 promotes gear train rotation makes sizing bar open or close up, and to strut the neckline of sweater, shapes.
As shown in accompanying drawing 1 and 6, frame front frame body 61 also welds a frame-shaped part 70, and install 10 generating lasers 71 in the middle part of frame-shaped part, the light spot of laser is on anterior strap.Regulate the angle of generating laser, make luminous point line consistent with the profile of sweater.Like this, workman can according to the position of luminous point putting sweater 72, convenient.
The motor of the present embodiment connector device, transmission motor, pressing plate motor, generating laser and each cylinder, steam valve, dehumidifier valve are all electrically connected with flow control device, unified Collaborative Control.
Use the steam ironing machine of the present embodiment to press, its workflow is such: workman puts sweater by laser spot positions, and start sizing support extending apparatus 4,5,6, cylinder-pushed makes sizing bar stretch out, each several part of support exhibition sweater.Open anterior steam valve and carry out wet steaming, then open the dehumidifier of dehumidifier valve.Bar of shaping subsequently bounces back, and sweater is flattened on strap, finalizes the design almost.Open and transmit motor, sweater is sent to frame rear portion.Rear portion steam valve is opened, and carries out second time steam to sweater.Pressing plate electric motor starting, rear fender and strap clamping, carry out pressure to sweater and press.Pressure has been pressed rear rear fender and has been lifted, dehumidifier valve opening, makes sweater dry.The electric motor starting of connector device, drives fitting frame outwards to shift out.Sweater after drying drops on fitting frame in the drive of strap, and iron process terminates.
Above, with reference to the accompanying drawings of preferred embodiment of the present invention, but the present invention is not limited only to these embodiments.All various amendments belonged in technology category that claim states, equivalently replace and increase, certainly all belonging within protection scope of the present invention.