CN105526863A - Semi-finished mobile phone detecting device - Google Patents
Semi-finished mobile phone detecting device Download PDFInfo
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- CN105526863A CN105526863A CN201511030062.8A CN201511030062A CN105526863A CN 105526863 A CN105526863 A CN 105526863A CN 201511030062 A CN201511030062 A CN 201511030062A CN 105526863 A CN105526863 A CN 105526863A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/14—Measuring arrangements characterised by the use of optical techniques for measuring distance or clearance between spaced objects or spaced apertures
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/24—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
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Abstract
The invention is applied in the technical field of mobile phone detection, and provides a semi-finished mobile phone detecting device for detecting the length and width of the inner profile of a semi-finished mobile phone and the clearance and offset between side keys and a mobile phone shell. The device comprises a workbench, an inner length and width detecting mechanism, a clearance detecting mechanism and an offset detecting mechanism; the inner length and width detecting mechanism comprises a first workpiece loading assembly, a main light source assembly, a first machine vision assembly, a first moving mechanism and a second moving mechanism. The semi-finished mobile phone detecting device, which is provided with the inner length and width detecting mechanism, the clearance detecting mechanism and the offset detecting mechanism, is used for detecting the length and width of the inner profile of a semi-finished mobile phone and the clearance and offset between side keys and a mobile phone shell; the inner profile position is photographed by using the first machine vision assembly to obtain the length and width of the inner profile, the length and width of the inner profile are compared with the standard sizes of the inner profile and the judgment result is displayed in real time; and the whole detection process is automatic and the detection efficiency is greatly improved.
Description
Technical field
The invention belongs to mobile phone detection technique field, particularly relate to a kind of mobile phone semi-manufacture pick-up unit.
Background technology
For the mobile phone semi-manufacture of the display screen that is not sticked, usually need to detect this mobile phone half-finished Internal periphery length and width size and the gap between mobile phone side key and mobile phone shell and offset.Existing detection mode is artificial visually examine's method, and mobile phone semi-manufacture are placed in detection platform by detection person, utilizes the detections such as ruler.Such as, when detection of handset half-finished Internal periphery length and width size, the instrument such as ruler is measured mobile phone half-finished Internal periphery length and width size, and then with standard Internal periphery length and width size comparison and determine whether detected Internal periphery length and width size meets the requirements.
But existing manual detection exists following defect: detection efficiency is low, need rotating mobile during manual detection and the Internal periphery length and width of mobile phone are detected one by one; Detection accuracy is low, difficult quality guarantee; Personnel labor intensity is large, needs neural and eye-level anxiety for a long time, causes detection person to be reluctant be engaged in this work and occur significantly flow of personnel.
Summary of the invention
The object of the present invention is to provide a kind of mobile phone semi-manufacture pick-up unit, be intended to solve the technical matters that the detection efficiency of mobile phone semi-manufacture detection existence in prior art is low.
The present invention realizes like this, a kind of mobile phone semi-manufacture pick-up unit, for detection of handset half-finished Internal periphery length and width size, gap and offset between side switch and mobile phone shell, described mobile phone semi-manufacture pick-up unit comprises worktable, be installed on described worktable for length and width testing agency in the described mobile phone semi-manufacture Internal periphery length and width size of detection, and described interior length and width testing agency to be arranged side by side on described worktable and for the gap detection mechanism of detecting gap between side switch and mobile phone shell and the offset testing agency for detecting offset between side switch and mobile phone shell, described interior length and width testing agency comprises and to be installed on described worktable and for installing mobile phone semi-manufacture to be detected with the first Work mounting assembly driving described mobile phone semi-manufacture movable relative to described worktable, to be fixedly installed on described first Work mounting assembly and to be arranged at described mobile phone semi-manufacture surrounding to provide the main light source assembly of radiation source, vertically with described mobile phone semi-manufacture moving direction to arrange with mobile phone semi-manufacture Internal periphery length and width size described in on-line checkingi and this mobile phone semi-manufacture Internal periphery length and width size of comparison and standard-sized first machine vision assembly, for installing and driving described first machine vision assembly along the first travel mechanism of vertical described mobile phone semi-manufacture holding plane movement and to be installed on described worktable and to drive the second travel mechanism of described first travel mechanism movement, described first travel mechanism drives the moving direction of described first machine vision assembly to drive the moving direction of described first travel mechanism to drive the half-finished moving direction of described mobile phone mutually vertical with described first Work mounting assembly with described second travel mechanism.
Further, described first Work mounting assembly comprise be provided with movable guide rail the first guiding mechanism, to be installed on described first guiding mechanism and for gripping the half-finished clamp assemblies of described mobile phone and driving described clamp assemblies along the first driving mechanism of described movable guide rail movement, bearing of trend and described first travel mechanism of described movable guide rail drive the moving direction of described first machine vision assembly vertical.
Further, described main light source assembly is fixedly installed on described clamp assemblies, and comprises that a pair consistent with described mobile phone semi-manufacture length direction and to be relatively arranged on the long light source assembly of described mobile phone semi-manufacture length direction both sides and a pair and described mobile phone semi-manufacture Width consistent and be relatively arranged on the short light source assembly of described mobile phone semi-manufacture Width both sides.
Further, each described long light source assembly comprise the first fixed mount of being fixedly installed on described clamp assemblies and be articulated in described first fixed mount and exiting surface towards the half-finished long light source of described mobile phone, described long light source rotates relative to described first fixed mount with the rising angle regulating described long light source; And/or
Each described short light source assembly comprise the second fixed mount of being fixedly installed on described clamp assemblies and be articulated in described second fixed mount and exiting surface towards the half-finished short light source of described mobile phone, described short light source rotates relative to described second fixed mount with the rising angle regulating described short light source.
Further, described second travel mechanism comprises the bracing frame be fixedly installed on described worktable, is fixedly installed on support frame as described above and has the second guiding mechanism of transverse shifting guide rail and drive described first travel mechanism along the second driving mechanism of described transverse shifting guide rail movement.
Further, described first travel mechanism comprise be installed on described second guiding mechanism and along the movement of described transverse shifting guide rail mounting bracket, be fixedly installed on described mounting bracket and there is the 3rd guiding mechanism of longitudinal movement rail and drive described first machine vision assembly along the 3rd driving mechanism of described longitudinal movement rail movement.
Further, described first machine vision assembly comprise be fixedly installed on described 3rd guiding mechanism and along described longitudinal movement rail movement mounting seat and be fixedly installed in the camera head of taking pictures to the half-finished Internal periphery length and width of described mobile phone in described mounting seat, the axis of described camera head and the bearing of trend of described longitudinal movement rail be arranged in parallel.
Further, described interior length and width testing agency also comprises and is installed on for a pair in described first travel mechanism and moves the secondary light source assembly irradiating described mobile phone semi-manufacture Internal periphery length and width with auxiliary described main light source assembly along described longitudinal movement rail, and described in two, secondary light source assembly is symmetricly set in the both sides of described camera head.
Further, each described secondary light source assembly comprises the travelling carriage be slidably connected on described 3rd guiding mechanism, is fixedly installed in first erecting frame of described travelling carriage one end and is articulated in described first erecting frame and provides the first secondary light source of radiation source.
Further, each described secondary light source assembly also comprises and being fixedly installed on described travelling carriage and the second erecting frame be set up in parallel with described first erecting frame and be articulated in described second erecting frame and provide the second secondary light source of radiation source, and described second secondary light source and described second secondary light source be arranged in parallel.
Further, described gap detection mechanism also comprise be installed on described worktable and for install mobile phone semi-manufacture to be detected with the second workpiece driving described mobile phone semi-manufacture movable relative to described worktable carry assembly, and described mobile phone semi-manufacture moving direction be arranged in parallel with gap the second machine vision assembly of this detector gap size of comparison and standard clearance size between side switch and mobile phone shell described in on-line checkingi, be arranged on described second machine vision assembly to provide the first light source of radiation source, for installing and the 3rd travel mechanism driving described second machine vision assembly to move up and down and to be installed on described worktable and to drive the 4th travel mechanism that described 3rd travel mechanism moves left and right.
Further, described second workpiece carry assembly comprise be provided with movable track the first rail mechanism, to be installed on described first rail mechanism and for clamping and the rotation clamp assembly driving described mobile phone semi-manufacture to rotate relative to described first rail mechanism and drive described rotation clamp assembly along the first actuator of described movable rail moving, bearing of trend and described 3rd travel mechanism of described movable track drive the moving direction of described second machine vision assembly vertical.
Further, described rotation clamp assembly comprises the sliding bottom being slidably connected to described first rail mechanism, the supporting seat be fixedly installed on described sliding bottom, is fixedly installed in described supporting seat and has rotating part to switch the rotary seat of described mobile phone semi-manufacture detection position and to be rotationally connected with described rotary seat to fixedly mount the half-finished clamp assembly of described mobile phone, and described clamp assembly rotates with the rotation of described rotating part together with described mobile phone semi-manufacture.
Further, described clamp assembly comprises and is fixed on described rotary seat and the installing plate rotating with described rotating part and rotate, is fixedly installed on described installing plate and is provided with clamping button for the half-finished clamping element of the described mobile phone of clamping.
Further, described 4th travel mechanism comprise be fixedly installed in described worktable bracing frame, be fixedly installed on support frame as described above and there is the second rail mechanism of transverse shifting track and drive described 3rd travel mechanism along the second actuator of described transverse shifting rail moving.
Further, described 3rd travel mechanism comprise be installed on described second rail mechanism and along described transverse shifting rail moving movable stand, be fixedly installed on described movable stand and there is the 3rd rail mechanism that vertically moves track and drive described second machine vision assembly along described in vertically move the 3rd actuator that track answers.
Further, described second machine vision assembly comprise to be fixedly installed on described 3rd rail mechanism and along described in vertically move the connection bracket of rail moving and be installed on the camera arrangement of taking pictures to gap between described mobile phone shell and side switch in described connection bracket, the axis of described camera arrangement is vertical with the bearing of trend of described longitudinal movement rail to be arranged.
Further, described first light source is ring light source and is fixed on described camera arrangement front, the axis of described first light source and the dead in line of described camera arrangement.
Further, described offset testing agency comprise to be fixedly installed on described 3rd rail mechanism and along described in vertically move the web joint of rail moving and be fixedly installed in provide the secondary light source of laser source on described web joint, the direction of illumination of described secondary light source is perpendicular to the half-finished length direction of described mobile phone or Width.
The present invention relative to the technique effect of prior art is: this mobile phone semi-manufacture pick-up unit by arranging described interior length and width testing agency on described worktable, described gap detection mechanism and described offset testing agency are with to described mobile phone half-finished Internal periphery length and width size, between described side switch and mobile phone shell gap and between described side switch and mobile phone shell offset detect respectively, and the automatic detection utilizing described first machine vision assembly and described main light source assembly to combinationally use described mobile phone semi-manufacture Internal periphery length and width size, described first machine vision assembly carries out Internal periphery position to the described mobile phone semi-manufacture be positioned on described first Work mounting assembly and takes pictures, and the length and width size of Internal periphery is calculated by Computer, the length and width size of this Internal periphery and the standard size of Internal periphery are compared and shown judged result in real time, whole testing process automatically complete and testing result accurately and reliably, detection efficiency improves greatly.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme of the embodiment of the present invention, be briefly described to the accompanying drawing used required in the embodiment of the present invention or description of the prior art below, apparently, accompanying drawing described is below only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural drawing that the embodiment of the present invention provides mobile phone semi-manufacture pick-up unit;
Fig. 2 is the exploded view of mobile phone semi-manufacture pick-up unit in Fig. 1;
Fig. 3 is the first machine vision assembly of 2 Zhong Nei length and width testing agencies and the exploded view of secondary light source assembly;
Fig. 4 is the structural drawing of the first Work mounting assembly and main light source assembly in Fig. 2;
Fig. 5 is the STRUCTURE DECOMPOSITION figure of the first Work mounting assembly and main light source assembly in Fig. 4;
Fig. 6 is the STRUCTURE DECOMPOSITION figure of main light source assembly in Fig. 5;
The structural drawing of Tu7Shi Tu2 intermediate gap testing agency and offset testing agency;
Fig. 8 is the STRUCTURE DECOMPOSITION figure that in Fig. 2, second workpiece carries assembly;
Fig. 9 is the structural drawing of clamp assembly in Fig. 8;
Figure 10 is the STRUCTURE DECOMPOSITION figure of clamp assembly in Fig. 9.
Description of reference numerals:
1 worktable 294 first secondary light source
Length and width testing agency 295 second erecting frame in 2
22 first Work mounting assembly 2,950 second adjusting holes
221 first guiding mechanism 296 second secondary light sources
2210 movable guide rail 3 gap detection mechanisms
222 clamp assemblies 32 second workpieces carry assembly
2220 sliding part 321 first rail mechanisms
2222 holders 3210 move forward and backward track
224 first driving mechanisms 322 rotate clamp assembly
24 main light source assembly 3220 sliding bottoms
240 long light source assembly 3222 supporting seats
241 first fixed mount 3223 rotary seats
2410 first adjustment hole 3224 rotating parts
242 long light source 3225 clamp assemblies
245 short light source assembly 3226 installing plates
246 second fixed mount 3228 clamping elements
2460 second adjustment holes 3229 clamp button
247 short light source 325 first actuators
25 first machine vision assembly 34 second machine vision assemblies
252 mounting seat 340 connection brackets
254 camera head 342 camera arrangements
26 first travel mechanism 35 first light sources
260 mounting brackets 36 the 3rd travel mechanism
262 the 3rd guiding mechanism 360 movable stands
2620 longitudinal movement rails 362 the 3rd rail mechanism
264 the 3rd driving mechanisms 3620 vertically move track
28 second travel mechanism 364 the 3rd actuators
280 bracing frames 38 the 4th travel mechanism
282 second guiding mechanism 380 bracing frames
2820 transverse shifting guide rail 382 second rail mechanisms
284 second driving mechanism 3820 transverse shifting tracks
29 secondary light source assembly 384 second actuators
290 travelling carriage 4 offset testing agencies
292 first erecting frame 40 web joints
2920 the first access 42 secondary light sources
100 mobile phone semi-manufacture
Embodiment
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
Please refer to Fig. 1 to Figure 10, the mobile phone semi-manufacture pick-up unit that the embodiment of the present invention provides is for the Internal periphery length and width size of detection of handset semi-manufacture 100, gap and offset between side switch and mobile phone shell, described mobile phone semi-manufacture 100 pick-up unit comprises worktable 1, be installed on described worktable 1 for length and width testing agency 2 in the described mobile phone semi-manufacture 100 Internal periphery length and width size of detection, and described interior length and width testing agency 2 to be arranged side by side on described worktable 1 and for the gap detection mechanism 3 of detecting gap between side switch and mobile phone shell and the offset testing agency 4 for detecting offset between side switch and mobile phone shell, described interior length and width testing agency 2 comprises and to be installed on described worktable 1 and for installing mobile phone semi-manufacture 100 to be detected with the first Work mounting assembly 22 driving described mobile phone semi-manufacture 100 movable relative to described worktable 1, to be fixedly installed on described first Work mounting assembly 22 and to be arranged at described mobile phone semi-manufacture 100 surrounding to provide the main light source assembly 24 of radiation source, vertically with described mobile phone semi-manufacture 100 moving direction to arrange with mobile phone semi-manufacture 100 Internal periphery length and width size described in on-line checkingi and this mobile phone semi-manufacture 100 Internal periphery length and width size of comparison and standard-sized first machine vision assembly 25, for installing and driving described first machine vision assembly 25 along the first travel mechanism 26 of vertical described mobile phone semi-manufacture 100 holding plane movement and to be installed on described worktable 1 and to drive the second travel mechanism 28 of described first travel mechanism 26 movement, described first travel mechanism 26 drives the moving direction of described first machine vision assembly 25 and described second travel mechanism 28 to drive the moving direction of described first travel mechanism 26 to drive the moving direction of described mobile phone semi-manufacture 100 mutually vertical with described first Work mounting assembly 22.
Mobile phone semi-manufacture 100 pick-up unit that the embodiment of the present invention provides by arranging described interior length and width testing agency 2 on described worktable 1, described gap detection mechanism 3 and described offset testing agency 4 are with the Internal periphery length and width size to described mobile phone semi-manufacture 100, between described side switch and mobile phone shell gap and between described side switch and mobile phone shell offset detect respectively, and the automatic detection utilizing described first machine vision assembly 25 and described main light source assembly 24 to combinationally use described mobile phone semi-manufacture 100 Internal periphery length and width size, described first machine vision assembly 25 carries out Internal periphery position to the described mobile phone semi-manufacture 100 be positioned on described first Work mounting assembly 22 and takes pictures, and the length and width size of Internal periphery is calculated by Computer, the length and width size of this Internal periphery and the standard size of Internal periphery are compared and shown judged result in real time, whole testing process automatically complete and testing result accurately and reliably, detection efficiency improves greatly.
In this embodiment, described first Work mounting assembly 22 is utilized to regulate longitudinal separation between described mobile phone semi-manufacture 100 and described first machine vision assembly 25, utilize described first travel mechanism 26 to regulate the fore-and-aft distance of described first machine vision assembly 25 and described mobile phone semi-manufacture 100 and utilize described second travel mechanism 28 to regulate the lateral separation of described first machine vision assembly 25 and described mobile phone semi-manufacture 100, and, described first Work mounting assembly 22 drives the direction of described mobile phone semi-manufacture 100 movement, described first travel mechanism 26 drives the direction of described first machine vision assembly 25 movement and described second travel mechanism 28 to drive the direction of described first machine vision assembly 25 movement mutually vertical, by the position adjustments of three mutually perpendicular directions to reach best Detection results, substantially increase accuracy of detection and detection efficiency.
In this embodiment, utilize described first Work mounting assembly 22 to drive described mobile phone semi-manufacture 100 to move forward and backward and make described first machine vision assembly 25 corresponding with the limit to be detected of described mobile phone semi-manufacture 100, utilize described second travel mechanism 28 to drive described first machine vision assembly 25 to move left and right and capture the regulation point position in described mobile phone semi-manufacture 100 Internal periphery length and width successively, by the Internal periphery position of mobile phone semi-manufacture 100 described in real-time analysis of taking pictures, then length and the width of described Internal periphery is calculated, whole testing process completes automatically, accuracy of detection is high and detection efficiency is high.
In this embodiment, utilize described main light source assembly 24 to be arranged at the surrounding of described mobile phone semi-manufacture 100, to carry out illumination respectively to the Internal periphery length and width of described mobile phone semi-manufacture 100, improve accuracy of detection.
Please refer to Fig. 1 to Fig. 6, further, described first Work mounting assembly 22 comprise be provided with movable guide rail 2210 the first guiding mechanism 221, to be installed on described first guiding mechanism 221 and for the clamp assemblies 222 that grips described mobile phone semi-manufacture 100 and drive described clamp assemblies 222 along the first driving mechanism 224 of described movable guide rail 2210 movement, bearing of trend and described first travel mechanism 26 of described movable guide rail 2210 drive the moving direction of described first machine vision assembly 25 vertical.Described first driving mechanism 224 is utilized to drive described clamp assemblies 222 to move along the described movable guide rail 2210 of described first guiding mechanism 221, realize the longitudinal separation automatically regulated between described mobile phone semi-manufacture 100 and described first machine vision assembly 25, detect position recently so that be adjusted to by described mobile phone semi-manufacture 100, improve accuracy of detection and detection efficiency.
In this embodiment, described clamp assemblies 222 comprise be slidably connected to described movable guide rail 2210 sliding part 2220, be fixedly installed on described sliding part 2220 and holder 2222 for clamping described mobile phone semi-manufacture 100, by described holder 2222, described mobile phone semi-manufacture 100 are fixed, thus described mobile phone semi-manufacture 100 are moved in the movement of described movable guide rail 2210 along with described sliding part 2220, so that automatically regulate the front and back position of described mobile phone semi-manufacture 100 and described first machine vision assembly 25.
In this embodiment, described first driving mechanism 224 is motor, can be the motor of synchronous motor or other types.
Please refer to Fig. 1, Fig. 2 and Fig. 4 to Fig. 6, further, described main light source assembly 24 is fixedly installed on described clamp assemblies 222, and comprises that a pair consistent with described mobile phone semi-manufacture 100 length direction and to be relatively arranged on the long light source assembly 240 of described mobile phone semi-manufacture 100 length direction both sides and a pair and described mobile phone semi-manufacture 100 Width consistent and be relatively arranged on the short light source assembly 245 of described mobile phone semi-manufacture 100 Width both sides.Described long light source assembly 240 is utilized to irradiate length direction side in described mobile phone semi-manufacture 100, so that be accurately measured the Internal periphery length of described mobile phone semi-manufacture 100 when the Internal periphery length detection to described mobile phone semi-manufacture 100; Described short light source assembly 245 is utilized to irradiate Width side in described mobile phone semi-manufacture 100, so that be accurately measured the Internal periphery width of described mobile phone semi-manufacture 100 when the Internal periphery width detection to described mobile phone semi-manufacture 100.Each described long light source assembly 240 forms the tetragonal structure consistent with described mobile phone semi-manufacture 100 appearance profile with each described short light source assembly 245.
Please refer to Fig. 4 to Fig. 6, further, each described long light source assembly 240 comprise the first fixed mount 241 of being fixedly installed on described clamp assemblies 222 and be articulated in described first fixed mount 241 and exiting surface towards the long light source 242 of described mobile phone semi-manufacture 100, described long light source 242 rotates relative to described first fixed mount 241 rising angle regulating described long light source 242; And/or
Each described short light source assembly 245 comprise the second fixed mount 246 of being fixedly installed on described clamp assemblies 222 and be articulated in described second fixed mount 246 and exiting surface towards the short light source 247 of described mobile phone semi-manufacture 100, described short light source 247 rotates relative to described second fixed mount 246 rising angle regulating described short light source 247.
By described long light source 242 is installed on described first fixed mount 241 so that regulate the rising angle of described long light source 242.Preferably, described first fixed mount 241 is provided with the first adjustment hole 2410 coordinated with described long light source 242, and described first adjustment hole 2410 is arranged in circular arc, so that regulate the rising angle of described long light source 242.Similarly, by described short light source 247 is installed on described second fixed mount 246 so that regulate the rising angle of described short light source 247, preferably, described second fixed mount 246 is provided with the second adjustment hole 2460 coordinated with described short light source 247, described second adjustment hole 2460 is arranged in circular arc, so that regulate the rising angle of described short light source 247.
In this embodiment, described long light source 242 and described short light source 247 are strip source, with corresponding with the half-finished length and width of described mobile phone respectively.
Please refer to Fig. 1 and Fig. 2, further, described second travel mechanism 28 comprises the bracing frame 280 be fixedly installed on described worktable 1, is fixedly installed on support frame as described above 280 and has the second guiding mechanism 282 of transverse shifting guide rail 2820 and drive described first travel mechanism 26 along the second driving mechanism 284 of described transverse shifting guide rail 2820 movement.Described second driving mechanism 284 is utilized to drive support frame as described above 280 to move along the described transverse shifting guide rail 2820 of described second guiding mechanism 282, thus regulate described first machine vision assembly 25 relative to the lateral attitude of described mobile phone semi-manufacture 100, detect position recently so that be adjusted to by described mobile phone semi-manufacture 100, improve accuracy of detection and detection efficiency.Support frame as described above 280 to be fixed on described worktable 1 and to be across above described first Work mounting assembly 22, support frame as described above 280 mutually vertical with the bearing of trend of described movable guide rail 2210 across direction, the bearing of trend of described transverse shifting guide rail 2820 and the consistent across direction of support frame as described above 280 of described second guiding mechanism 282.
In this embodiment, described second driving mechanism 284 is motor, can be the motor of synchronous motor or other types.
Please refer to Fig. 1 and Fig. 2, further, described first travel mechanism 26 comprise be installed on described second guiding mechanism 282 and along the movement of described transverse shifting guide rail 2820 mounting bracket 260, be fixedly installed on described mounting bracket 260 and there is the 3rd guiding mechanism 262 of longitudinal movement rail 2620 and drive described first machine vision assembly 25 along the 3rd driving mechanism 264 of described longitudinal movement rail 2620 movement.Described 3rd driving mechanism 264 is utilized to drive described mounting bracket 260 to move along described longitudinal movement rail 2620, thus regulate described first machine vision assembly 25 relative to the lengthwise position of described mobile phone semi-manufacture 100, so that described mobile phone semi-manufacture 100 are adjusted to optimum detection position, improve accuracy of detection and detection efficiency.Described mounting bracket 260 comprises the sliding part (not shown) that is slidably connected to described longitudinal movement rail 2620 and to be fixedly installed on this sliding part and for the fixed part (not shown) of fixing described 3rd guiding mechanism 262, can move along described transverse shifting guide rail 2820 to make described 3rd guiding mechanism 262, and described first machine vision assembly 25 moves along described longitudinal movement rail 2620, thus described first machine vision assembly 25 can be made can to carry out two dimension position adjustments.
In this embodiment, described 3rd driving mechanism 264 is motor, can be the motor of synchronous motor or other types.
Please refer to Fig. 1 to Fig. 3, further, described first machine vision assembly 25 comprise be fixedly installed on described 3rd guiding mechanism 262 and along the movement of described longitudinal movement rail 2620 mounting seat 252 and be fixedly installed in the camera head 254 of taking pictures to the Internal periphery length and width of described mobile phone semi-manufacture 100 in described mounting seat 252, the axis of described camera head 254 and the bearing of trend of described longitudinal movement rail 2620 be arranged in parallel.By described mounting seat 252 being installed on described 3rd guiding mechanism 262 to make described camera head 254 move relative to described longitudinal movement rail 2620 and described transverse shifting guide rail 2820 both direction, thus regulate the optimum position between described camera head 254 and described mobile phone semi-manufacture 100, the Internal periphery length and width of optimum position to described mobile phone semi-manufacture 100 can be positioned to make described camera head 254 to take pictures, by the Internal periphery length and width of mobile phone semi-manufacture 100 described in described camera head 254 Real-time Obtaining, compare with the standard Internal periphery length and width of mobile phone semi-manufacture 100 and obtain this comparing difference, to show judged result in real time.
Please refer to Fig. 1 to Fig. 3, further, described interior length and width testing agency 2 also comprises and is installed on for a pair in described first travel mechanism 26 and moves the secondary light source assembly 29 irradiating described mobile phone semi-manufacture 100 Internal periphery length and width with auxiliary described main light source assembly 24 along described longitudinal movement rail 2620, and secondary light source assembly 29 described in two is symmetricly set in the both sides of described camera head 254.By arranging the light source that described secondary light source assembly 29 provides described mobile phone semi-manufacture 100 enough with auxiliary described main light source assembly 24 in described first travel mechanism 26, to take pictures to the Internal periphery length and width of described mobile phone semi-manufacture 100.Secondary light source assembly 29 described in two is arranged at the both sides of described camera head 254, more even with the light making to expose on described mobile phone semi-manufacture 100, is conducive to improving Detection results.
Please refer to Fig. 3, further, each described secondary light source assembly 29 comprises the travelling carriage 290 be slidably connected on described 3rd guiding mechanism 262, is fixedly installed in first erecting frame 292 of described travelling carriage 290 one end and is articulated in described first erecting frame 292 and provides the first secondary light source 294 of radiation source.By described sliding part 2220 to be arranged on described 3rd guiding mechanism 262 and to make described travelling carriage 290 move along described longitudinal movement rail 2620, thus drive described first secondary light source 294 to move along described longitudinal movement rail 2620, to regulate the position of described first secondary light source 294 and described mobile phone semi-manufacture 100, thus acquisition the best takes pictures effect to improve accuracy of detection.Preferably, described first erecting frame 292 is provided with the first access 2920 coordinated with described first secondary light source 294, and described the first access 2920 is arranged in circular arc, so that regulate the rising angle of described first secondary light source 294.
In this embodiment, described first secondary light source 294 is strip source, with corresponding with the half-finished length and width of described mobile phone respectively.
Please refer to Fig. 3, further, each described secondary light source assembly 29 also comprises and being fixedly installed on described travelling carriage 290 and the second erecting frame 295 be set up in parallel with described first erecting frame 292 and be articulated in described second erecting frame 295 and provide the second secondary light source 296 of radiation source, and described second secondary light source 296 be arranged in parallel with described second secondary light source 296.Described second secondary light source 296 is installed on described travelling carriage 290 to move along described longitudinal movement rail 2620 together with described first secondary light source 294, thus drive described second secondary light source 296 to move along described longitudinal movement rail 2620, to regulate the position of described second secondary light source 296 and described mobile phone semi-manufacture 100, thus acquisition the best takes pictures effect to improve accuracy of detection.Preferably, described second erecting frame 295 is provided with the second adjusting hole 2950 coordinated with described second secondary light source 296, and described second adjusting hole 2950 is arranged in circular arc, so that regulate the rising angle of described second secondary light source 296.
In this embodiment, described second secondary light source 296 is strip source, with corresponding with the half-finished length and width of described mobile phone respectively.
Please refer to Fig. 1, Fig. 2 and Fig. 7 to Figure 10, further, described gap detection mechanism 3 also comprises and to be installed on described worktable 1 (and with described first Work mounting assembly 22 be arranged in parallel) and carry assembly 32 for installing mobile phone semi-manufacture 100 to be detected with the second workpiece driving described mobile phone semi-manufacture 100 movable relative to described worktable 1, and described mobile phone semi-manufacture 100 moving direction be arranged in parallel with gap the second machine vision assembly 34 of this detector gap size of comparison and standard clearance size between side switch and mobile phone shell described in on-line checkingi, be arranged on described second machine vision assembly 34 to provide the first light source 35 of radiation source, for installing and the 3rd travel mechanism 36 driving described second machine vision assembly 34 to move up and down and to be installed on described worktable 1 and to drive the 4th travel mechanism 38 that described 3rd travel mechanism 36 moves left and right.
The automatic detection that mobile phone semi-manufacture 100 pick-up unit that the embodiment of the present invention provides utilizes described second machine vision assembly 34 and described secondary light source to combinationally use gap between described side switch and mobile phone shell, described second machine vision assembly 34 is taken pictures to the gap be positioned between the side switch of described mobile phone semi-manufacture 100 on described first Work mounting assembly 22 and mobile phone shell, and calculate detected gap length by Computer, this gap size and standard clearance size are compared and shown judged result in real time, whole testing process automatically complete and testing result accurately and reliably, detection efficiency improves greatly.
In this embodiment, utilize described second workpiece to carry assembly 32 and regulate longitudinal separation between described mobile phone semi-manufacture 100 and described second machine vision assembly 34, utilize described 3rd travel mechanism 36 to regulate the fore-and-aft distance of described second machine vision assembly 34 and described mobile phone semi-manufacture 100 and utilize described 4th travel mechanism 38 to regulate the lateral separation of described second machine vision assembly 34 and described mobile phone semi-manufacture 100, and, described second workpiece carries the direction that assembly 32 drives the movement of described mobile phone semi-manufacture 100, described 3rd travel mechanism 36 drives the direction of described second machine vision assembly 34 movement and described 4th travel mechanism 38 to drive the direction of described second machine vision assembly 34 movement mutually vertical, by the position adjustments of three mutually perpendicular directions to reach best Detection results, substantially increase accuracy of detection and detection efficiency.
In this embodiment, described second workpiece carries assembly 32 and is set in parallel on described worktable 1 with described first Work mounting assembly 22, namely described mobile phone semi-manufacture 100 Internal periphery length and width detect and between described side switch and mobile phone shell, the detection in gap completes on two stations of same board, operation shortens greatly, and efficiency improves greatly.
In this embodiment, described 3rd travel mechanism 36 be arranged in parallel with described first travel mechanism 26 and described 4th travel mechanism 38 be arranged in parallel with described second travel mechanism 28.In other embodiments, described 3rd travel mechanism 36 can be same structure with described first travel mechanism 26, described 4th travel mechanism 38 is same structure with described second travel mechanism 28, namely, described mobile phone semi-manufacture 100 Internal periphery length and width detect and between described side switch and mobile phone shell, the detection in gap completes on the same station of same board, operation shortens greatly, also improves the service efficiency of board.
Please refer to 1, Fig. 2 and Fig. 8, further, described second workpiece carries assembly 32 and comprises the first rail mechanism 321 being provided with movable track 3210, to be installed on described first rail mechanism 321 and for clamping and the rotation clamp assembly 322 driving described mobile phone semi-manufacture 100 to rotate relative to described first rail mechanism 321 and drive described rotation clamp assembly 322 along the first actuator 325 of described movable track 3210 movement, bearing of trend and described 3rd travel mechanism 36 of described movable track 3210 drive the moving direction of described second machine vision assembly 34 vertical.Described first actuator 325 is utilized to drive described rotation clamp assembly 322 to move along the described movable track 3210 of described first rail mechanism 321, realize the longitudinal separation automatically regulated between described mobile phone semi-manufacture 100 and described second machine vision assembly 34, so that described mobile phone semi-manufacture 100 are adjusted to optimum detection position, provide accuracy of detection and detection efficiency.
In this embodiment, described rotation clamp assembly 322 not only can drive described mobile phone semi-manufacture 100 to move linearly along described movable guide rail 2210, but also described mobile phone semi-manufacture 100 can be driven to rotate around described first guiding mechanism 221, side switch to be detected to be aimed at described first light source 35 and described second machine vision assembly 34 with mobile phone shell, a station completes the detection in gap between multiple side switch and mobile phone shell, thus improves detection efficiency.
In this embodiment, described first actuator 325 is motor, can be the motor of synchronous motor or other types.
Please refer to Fig. 1, Fig. 2 and Fig. 8 to Figure 10, further, described rotation clamp assembly 322 comprises the sliding bottom 3220 being slidably connected to described first rail mechanism 321, be fixedly installed in the supporting seat 3222 on described sliding bottom 3220, be fixedly installed in described supporting seat 3222 and there is rotating part 3224 and detect the rotary seat 3223 of position to switch described mobile phone semi-manufacture 100 and be rotationally connected with described rotary seat 3223 to fixedly mount the clamp assembly 3225 of described mobile phone semi-manufacture 100, described clamp assembly 3225 rotates with the rotation of described rotating part 3224 together with described mobile phone semi-manufacture 100.Be installed on described first rail mechanism 321 by described sliding bottom 3220 to drive described mobile phone semi-manufacture 100 to move along described movable track 3210 along with described sliding bottom 3220, rotate to drive the described mobile phone semi-manufacture 100 be fixed on described clamp assembly 3225 by arranging described rotary seat 3223, regulate and detect position, thus the detection that can complete in same detection position different side switch, substantially increase detection efficiency.
In this embodiment, described clamp assembly 3225 to be installed on described rotary seat 3223 and to drive described clamp assembly 3225 to rotate by described rotating part 3224, to switch the detection position of described mobile phone semi-manufacture 100.
Please refer to Fig. 8 to Figure 10, further, described clamp assembly 3225 comprise be fixed on described rotary seat 3223 and rotate with described rotating part 3224 and rotate installing plate 3226, be fixedly installed on described installing plate 3226 and be provided with clamping button 3229 for clamping described mobile phone semi-manufacture 100 clamping element 3228.Described clamping element 3228 clamps described mobile phone semi-manufacture 100 and utilizes mobile phone semi-manufacture 100 described in the fastening of described clamping button 3229, to be fixed on described installing plate 3226 by described mobile phone semi-manufacture 100, thus described mobile phone semi-manufacture 100 are made to move along described movable track 3210 and can rotate relative to described first rail mechanism 321 with described rotating part 3224.
Please refer to Fig. 1 and Fig. 2, further, described 4th travel mechanism 38 comprise be fixedly installed in described worktable 1 bracing frame 380, be fixedly installed on support frame as described above 380 and there is the second rail mechanism 382 of transverse shifting track 3820 and drive described 3rd travel mechanism 36 along the second actuator 384 of described transverse shifting track 3820 movement.Described second actuator 384 is utilized to drive support frame as described above 380 to move along the described transverse shifting track 3820 of described second rail mechanism 382, thus regulate described second machine vision assembly 34 relative to the lateral attitude of described mobile phone semi-manufacture 100, so that described mobile phone semi-manufacture 100 are adjusted to optimum detection position, improve accuracy of detection and detection efficiency.
In this embodiment, described second actuator 384 is motor, can be the motor of synchronous motor or other types.
In this embodiment, support frame as described above 380 to be fixed on described worktable 1 and to be across described second workpiece and carries above assembly 32, support frame as described above 380 mutually vertical with the bearing of trend of described movable track 3210 across direction, the bearing of trend of described transverse shifting track 3820 and the consistent across direction of support frame as described above 380 of described second rail mechanism 382.
In this embodiment, side by side and be arranged in parallel, preferably, described transverse shifting guide rail 2820 is located along the same line with described transverse shifting track 3820 for described second rail mechanism 382 and described second guiding mechanism 282.This bracing frame 280 is arranged side by side with the bracing frame 280 of described second guiding mechanism 282 of fixed installation, or is same support body.
Please refer to Fig. 1, Fig. 2 and Fig. 7, further, described 3rd travel mechanism 36 comprise be installed on described second rail mechanism 382 and along the movement of described transverse shifting track 3820 movable stand 360, be fixedly installed on described movable stand 360 and there is the 3rd rail mechanism 362 that vertically moves track 3620 and drive described second machine vision assembly 34 along described the 3rd actuator 364 vertically moving track 3620 and answer.Described 3rd actuator 364 is utilized to drive described movable stand 360 to move along the described track 3620 that vertically moves, thus regulate described second machine vision assembly 34 relative to the lengthwise position of described mobile phone semi-manufacture 100, so that described mobile phone semi-manufacture 100 are adjusted to optimum detection position, improve accuracy of detection and detection efficiency.Described movable stand 360 comprise be slidably connected to described in vertically move the sliding part (not shown) of track 3620 and to be fixedly installed on this sliding part and for the fixed part (not shown) of fixing described 3rd rail mechanism 362, can move along described transverse shifting track 3820 to make described 3rd rail mechanism 362, and described second machine vision assembly 34 moves along the described track 3620 that vertically moves, thus described second machine vision assembly 34 can be made can to carry out two dimension position adjustments.
In this embodiment, described 3rd actuator 364 is motor, can be the motor of synchronous motor or other types.
Please refer to Fig. 1, Fig. 2 and Fig. 7, further, described second machine vision assembly 34 comprise to be fixedly installed on described 3rd rail mechanism 362 and along described in vertically move the connection bracket 340 of track 3620 movement and be installed on the camera arrangement 342 of taking pictures to gap between described mobile phone shell and side switch in described connection bracket 340, the axis of described camera arrangement 342 is vertical with the bearing of trend of described longitudinal movement rail 2620 to be arranged.Be installed on described 3rd rail mechanism 362 by described connection bracket 340 to make described camera arrangement 342 vertically move track 3620 and described transverse shifting track 3820 both direction moves relative to described, thus regulate the optimum position between described camera arrangement 342 and described mobile phone semi-manufacture 100, can take pictures to gap between described mobile phone shell and side switch in optimum position to make described camera arrangement 342, by mobile phone shell and side switch gap length described in described camera arrangement 342 Real-time Obtaining, compare with standard clearance size and obtain this comparing difference, to show judged result in real time.
Please refer to Fig. 1, Fig. 2 and Fig. 7, further, described first light source 35 is ring light source and is fixed on described camera arrangement 342 front, the described axis of the first light source 35 and the dead in line of described camera arrangement 342.Ring light source is utilized to take pictures to the gap between described mobile phone shell and side switch, to realize detecting the gap between described mobile phone shell and side switch.The described axis of the first light source 35 and the dead in line of described camera arrangement 342, to ensure not occur aperture or dim spot when taking pictures, improve accuracy of detection.
Please refer to Fig. 1, Fig. 2 and Fig. 7, further, described offset testing agency 4 comprise to be fixedly installed on described 3rd rail mechanism 362 and along described in vertically move the web joint 40 of track 3620 movement and be fixedly installed in provide the secondary light source 42 of laser source on described web joint 40, the direction of illumination of described secondary light source 42 is perpendicular to the length direction of described mobile phone semi-manufacture 100 or Width.To take pictures to the offset of described side switch and mobile phone shell on the side switch utilizing described secondary light source 42 to expose to described mobile phone semi-manufacture 100, described secondary light source 42 is laser source, and, described secondary light source 42 is arranged at described second workpiece and carries the side of assembly 32 to carry out offset detection to the length of described mobile phone semi-manufacture 100 or the side switch of Width, improves detection efficiency.
In this embodiment, described secondary light source 42 is pointolite.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. a mobile phone semi-manufacture pick-up unit, for detection of handset half-finished Internal periphery length and width size, gap and offset between side switch and mobile phone shell, it is characterized in that, comprise worktable, be installed on described worktable and be arranged side by side on described worktable and for the gap detection mechanism of detecting gap between side switch and mobile phone shell and the offset testing agency for detecting offset between side switch and mobile phone shell for detecting length and width testing agency and described interior length and width testing agency in described mobile phone semi-manufacture Internal periphery length and width size; described interior length and width testing agency comprises and to be installed on described worktable and for installing mobile phone semi-manufacture to be detected with the first Work mounting assembly driving described mobile phone semi-manufacture movable relative to described worktable, to be fixedly installed on described first Work mounting assembly and to be arranged at described mobile phone semi-manufacture surrounding to provide the main light source assembly of radiation source, vertically with described mobile phone semi-manufacture moving direction to arrange with mobile phone semi-manufacture Internal periphery length and width size described in on-line checkingi and this mobile phone semi-manufacture Internal periphery length and width size of comparison and standard-sized first machine vision assembly, for installing and driving described first machine vision assembly along the first travel mechanism of vertical described mobile phone semi-manufacture holding plane movement and to be installed on described worktable and to drive the second travel mechanism of described first travel mechanism movement, described first travel mechanism drives the moving direction of described first machine vision assembly to drive the moving direction of described first travel mechanism to drive the half-finished moving direction of described mobile phone mutually vertical with described first Work mounting assembly with described second travel mechanism.
2. mobile phone semi-manufacture pick-up unit as claimed in claim 1, it is characterized in that, described first Work mounting assembly comprise be provided with movable guide rail the first guiding mechanism, to be installed on described first guiding mechanism and for gripping the half-finished clamp assemblies of described mobile phone and driving described clamp assemblies along the first driving mechanism of described movable guide rail movement, bearing of trend and described first travel mechanism of described movable guide rail drive the moving direction of described first machine vision assembly vertical.
3. mobile phone semi-manufacture pick-up unit as claimed in claim 2, it is characterized in that, described main light source assembly is fixedly installed on described clamp assemblies, and comprises that a pair consistent with described mobile phone semi-manufacture length direction and to be relatively arranged on the long light source assembly of described mobile phone semi-manufacture length direction both sides and a pair and described mobile phone semi-manufacture Width consistent and be relatively arranged on the short light source assembly of described mobile phone semi-manufacture Width both sides.
4. mobile phone semi-manufacture pick-up unit as claimed in claim 3, it is characterized in that, each described long light source assembly comprise the first fixed mount of being fixedly installed on described clamp assemblies and be articulated in described first fixed mount and exiting surface towards the half-finished long light source of described mobile phone, described long light source rotates relative to described first fixed mount with the rising angle regulating described long light source; And/or
Each described short light source assembly comprise the second fixed mount of being fixedly installed on described clamp assemblies and be articulated in described second fixed mount and exiting surface towards the half-finished short light source of described mobile phone, described short light source rotates relative to described second fixed mount with the rising angle regulating described short light source.
5. mobile phone semi-manufacture pick-up unit as claimed in claim 1, it is characterized in that, described second travel mechanism comprises the bracing frame be fixedly installed on described worktable, is fixedly installed on support frame as described above and has the second guiding mechanism of transverse shifting guide rail and drive described first travel mechanism along the second driving mechanism of described transverse shifting guide rail movement.
6. mobile phone semi-manufacture pick-up unit as claimed in claim 5, it is characterized in that, described first travel mechanism comprise be installed on described second guiding mechanism and along the movement of described transverse shifting guide rail mounting bracket, be fixedly installed on described mounting bracket and there is the 3rd guiding mechanism of longitudinal movement rail and drive described first machine vision assembly along the 3rd driving mechanism of described longitudinal movement rail movement.
7. mobile phone semi-manufacture pick-up unit as claimed in claim 6, it is characterized in that, described first machine vision assembly comprise be fixedly installed on described 3rd guiding mechanism and along described longitudinal movement rail movement mounting seat and be fixedly installed in the camera head of taking pictures to the half-finished Internal periphery length and width of described mobile phone in described mounting seat, the axis of described camera head and the bearing of trend of described longitudinal movement rail be arranged in parallel.
8. mobile phone semi-manufacture pick-up unit as claimed in claim 1, it is characterized in that, described gap detection mechanism also comprise be installed on described worktable and for install mobile phone semi-manufacture to be detected with the second workpiece driving described mobile phone semi-manufacture movable relative to described worktable carry assembly, and described mobile phone semi-manufacture moving direction be arranged in parallel with gap the second machine vision assembly of this detector gap size of comparison and standard clearance size between side switch and mobile phone shell described in on-line checkingi, be arranged on described second machine vision assembly to provide the first light source of radiation source, for installing and the 3rd travel mechanism driving described second machine vision assembly to move up and down and to be installed on described worktable and to drive the 4th travel mechanism that described 3rd travel mechanism moves left and right.
9. mobile phone semi-manufacture pick-up unit as claimed in claim 8, it is characterized in that, described first light source is ring light source and is fixed on described camera arrangement front, the axis of described first light source and the dead in line of described camera arrangement.
10. mobile phone semi-manufacture pick-up unit as claimed in claim 8, it is characterized in that, described offset testing agency comprise be fixedly installed in described 3rd travel mechanism and along described 3rd travel mechanism the web joint vertically moving rail moving and be fixedly installed in provide the secondary light source of laser source on described web joint, the direction of illumination of described secondary light source is perpendicular to the half-finished length direction of described mobile phone or Width.
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| CN201511030062.8A CN105526863A (en) | 2015-12-31 | 2015-12-31 | Semi-finished mobile phone detecting device |
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| CN201511030062.8A CN105526863A (en) | 2015-12-31 | 2015-12-31 | Semi-finished mobile phone detecting device |
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