CN219266131U - Multi-angle retractable binocular camera defect detection device - Google Patents
Multi-angle retractable binocular camera defect detection device Download PDFInfo
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- CN219266131U CN219266131U CN202223239796.5U CN202223239796U CN219266131U CN 219266131 U CN219266131 U CN 219266131U CN 202223239796 U CN202223239796 U CN 202223239796U CN 219266131 U CN219266131 U CN 219266131U
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Abstract
The utility model discloses a multi-angle retractable binocular camera defect detection device, which comprises a visual detection unit, a movement unit, a transmission unit, an illumination unit and a control unit, wherein the positions of a light source and a camera are adjusted by using the illumination unit and the visual detection unit on the device, the visual detection unit is moved to the optimal position on a track by the movement unit, the transmission unit is started to orderly transmit a workpiece under the action of a motor, and after the workpiece enters a detection area, the camera starts to shoot pictures and transmits image information to a computer through an Ethernet, and the surface image information of the workpiece to be detected is analyzed to judge whether the workpiece has defects; the multi-angle detection structure taking the semicircular track as the core is designed, the discontinuity caused by multi-angle switching of a conventional detection device is eliminated, the contraction of the semicircular track after the device finishes working is realized, the waste of the device space is reduced, and the later management and maintenance of the device are facilitated.
Description
Technical Field
The utility model relates to the technical field of detection equipment, in particular to a multi-angle retractable binocular camera defect detection device.
Background
The existing binocular camera defect detection device is used for detecting a workpiece to be detected, wherein only a single workpiece can be detected, the continuity is lacked, the detection efficiency cannot be ensured, the angle of the camera for shooting the workpiece cannot be flexibly adjusted, the detection precision is low, and the reliability of the device is reduced; after the detection process is finished, due to unreasonable structural design of the detection device, space is wasted, and subsequent maintenance of the device is not facilitated.
Therefore, the application improves on the existing machine vision detection device and provides a multi-angle retractable binocular camera defect detection device.
Disclosure of Invention
The present utility model is directed to a multi-angle retractable binocular camera defect detection apparatus for solving the above-mentioned problems.
The utility model provides the problems to be solved by the following technical scheme:
the utility model provides a multi-angle retractable binocular camera defect detection device, includes visual detection unit, motion unit, transfer unit, lighting unit and control unit, its characterized in that, visual detection unit is including installing the industry camera group I on the track in the semicircle and the industry camera group II on the outer track of semicircle, industry camera group I on the track in the semicircle and the outer track of semicircle are connected with the camera frame through camera frame outer wall knob, through adjusting camera frame outer wall knob control industry camera group I and industry camera group II rotation certain angle to change the scope of camera capture image, the camera frame is connected on track in the semicircle and the outer track of semicircle through track outer wall rotation knob, through adjusting track outer wall rotation knob, control camera frame position on the track to improve the precision of camera capture image, the rotation of track is adjusted through chassis outer wall rotation knob to semicircle inner track and outer track, chassis outer wall rotation knob is installed on the chassis outer wall, adjusts the angle of track swing.
Further, a multi-angle collapsible binocular camera defect detection device, a serial communication port, the motion unit including setting up the supporting baseplate in the chassis below, slide rail slider, motor element and slide rail, the supporting baseplate of chassis below passes through the screw and is connected with the slide rail slider, the slide rail slider is connected with the slide rail, adjusts slide rail slider to suitable position, the slide rail is fixed on outer frame and is connected the motor element who fixes on the slide rail slider outer wall, motor element installs on the slide rail slider outer wall and links to each other with the power, the motion of drive slide rail slider.
Further, a multi-angle collapsible binocular camera defect detection device, its characterized in that, lighting element is including setting up the square light source in track left side and right side, the square light source in left side and right side is connected on rotating the round bar through rotating the ball pivot, adjusts rotation angle to best illumination position, rotate round bar between through rotating the fixed connection of firmware and be connected with the rotation round bar firmware on the connecting rod, the connecting rod of the left and right sides on the fixed support bottom plate of rotation round bar firmware and through connecting rod firmware outer wall rotation knob adjustment rotation direction, the connecting rod of the left and right sides is fixed on the connecting rod guide rail by the screw on the connecting rod firmware, the connecting rod guide rail passes through the screwed connection on the support flat board, the support flat piece passes through the fix with screw on the support bottom plate.
Further, a multi-angle retractable binocular camera defect detection device, a serial communication port, the transfer unit include the conveyer belt, support the gyro wheel of conveyer belt, the support frame and the conveyer belt base support of conveyer belt, the conveyer belt is placed in the supporting baseplate below, and the work piece that awaits measuring is placed in the conveyer belt top, conveys the terminal of conveyer belt through detection zone from the head end of conveyer belt.
Further, the multi-angle retractable binocular camera defect detection device is characterized in that the control unit comprises a computer and a host box body, the computer is directly connected with an industrial camera in the device, image information obtained by a camera is transmitted to the host box body through an Ethernet, and the computer performs image recognition and visual detection simultaneously.
Further, the multi-angle retractable binocular camera defect detection device is characterized in that after detection work is finished, the first industrial camera unit on the semicircular inner rail and the second industrial camera unit on the semicircular outer rail rotate to coincide with the vertical direction of the outer frame through a knob on the outer wall of the outer frame of the camera, and the semicircular inner rail and the semicircular outer rail rotate to a groove in the chassis through a knob on the outer wall of the adjusting chassis.
By adopting the technical scheme, the utility model has the beneficial effects that:
the utility model provides a multi-angle collapsible binocular camera defect detection device, a multi-angle detection structure with semicircle track as the core has been designed, the discontinuity that brings when getting rid of conventional detection device multi-angle switching, all angles in the detection zone can be locked to two semicircle tracks of design, when the conveyer belt is carried the work piece that awaits measuring to waiting to detect the zone continuously, camera group on the track can carry out uninterrupted detection, thereby realize visual detection's continuity, improve the speed of detection, and acquire the image information of different orientation work pieces through the position of camera on the adjustment track, greatly improved the efficiency of detection, can rotate the knob through the chassis outer wall and retract semicircle inner rail and semicircle outer rail into the chassis after the work is ended, reduce the waste of device space, the later management and the maintenance of device of being convenient for.
Drawings
In order to clarify the role of an embodiment or technical solution of the present utility model in a technical advancement, the following brief drawing will be used for a description of the embodiment or technical advancement. It is apparent that the drawings in the following description are only some embodiments of the utility model. Other figures may be derived from these figures without inventive effort for a person of ordinary skill in the art.
FIG. 1 is a schematic diagram showing the overall configuration of a multi-angle retractable binocular camera defect inspection device according to the present utility model;
FIG. 2 is a schematic view showing the connection of a light source and a bracket of a multi-angle retractable binocular camera defect inspection device according to the present utility model;
FIG. 3 is a schematic diagram of a visual inspection unit of a multi-angle retractable binocular camera defect inspection device according to the present utility model;
FIG. 4 is an enlarged view of FIG. 3 at A;
FIG. 5 is a schematic diagram showing a structure of a transmission unit of a multi-angle retractable binocular camera defect inspection device according to the present utility model;
FIG. 6 is a schematic diagram showing a structure of a multi-angle retractable binocular camera defect inspection apparatus according to the present utility model after the completion of the operation;
in the drawings, the reference numerals and corresponding part names: the device comprises a 1-outer frame, a 2-computer, a 3-main machine box, a 4-motor component, a 5-sliding rail sliding block, a 6-roller, a 7-supporting bottom plate, an 8-sliding rail, a 9-square light source, a 10-rotating spherical hinge, an 11-rotating round rod, a 12-rotating firmware, a 13-rotating round rod firmware on a connecting rod, a 14-connecting rod firmware outer wall rotating knob, a 15-connecting rod, a 16-connecting rod firmware, a 17-connecting rod guide rail, a 18-supporting flat plate, a 19-screw, a 20-semicircular inner rail, a 21-semicircular outer rail, a 22-chassis outer wall rotating knob, a 23-chassis, a 24-camera outer frame, a 25-track outer wall rotating knob, a 26-camera outer wall knob, a 27-industrial camera unit I, a 28-industrial camera unit II, a 29-conveyor support frame, a 30-conveyor base bracket, a 31-conveyor belt supporting roller, a 32-conveyor belt and a 33-workpiece to be measured.
Detailed Description
The technical solutions of the embodiments of the present utility model are clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Of course, the described embodiments are only some, but not all, of the embodiments of the utility model; all other embodiments, which are obvious to those skilled in the art after having the benefit of this disclosure, are intended to be within the scope of the present utility model.
As shown in fig. 1,3 and 4, a multi-angle retractable binocular camera defect detection device comprises a visual detection unit, a motion unit, a transmission unit, a lighting unit and a control unit, and is characterized in that a semicircular inner rail (20) and a semicircular outer rail (21) which are positioned on the inner side and the outer side of a chassis are rotated to be above a region to be detected from a groove of the chassis (23) through a chassis outer wall rotation knob (22), the semicircular inner rail (20) and the semicircular outer rail (21) are connected with a camera outer frame (24) through a camera outer wall rotation knob (26) and move the camera outer frame (24) to an optimal shooting position on the rail through an adjustment track outer wall rotation knob (25), the camera outer frame (24) is connected with a camera through the camera outer wall rotation knob (26), the camera outer wall rotation knob (26) on the semicircular inner rail (20) is connected with a first industrial camera unit (27), the camera outer wall rotation knob (26) on the semicircular outer rail (21) is connected with a second industrial camera unit (28), and the first industrial camera unit (27) and the second industrial camera unit (28) are adjusted to change the camera outer wall rotation knob (26) to an appropriate shooting position, and therefore images can be captured.
Specifically, the first industrial camera unit (27) and the second industrial camera unit (28) in the visual detection unit are arranged on the same central line with the workpiece (33) to be detected.
Specifically, the motion unit is including setting up supporting baseplate (7) in track chassis below, slide rail slider (5), motor element (4) and slide rail (8), supporting baseplate (7) in track chassis below are connected with slide rail slider (5) through screw (19), slide rail slider (5) are connected with slide rail (8), adjust slide rail slider (5) to suitable position, slide rail (8) are fixed on outer frame (1) and are connected motor element (4) of fixing on slide rail slider (5) outer wall, motor element (4) are installed at slide rail slider (5) outer wall and are linked to each other with the power, the motion of drive slide rail slider (5).
Specifically, the control unit includes computer (2) and mainframe box (3), computer (2) and the industry camera group in the device are direct to be connected, when semicircle interior track (20) and semicircle outer track (21) rotate knob (22) through the chassis outer wall and wait to detect the region, computer (2) that are located box right side position overturn to vertical position through the axis of rotation from the horizontal position that is parallel with supporting baseplate (7) to the image information that the camera obtained is transmitted to mainframe box (3) through the ethernet, and computer (2) carry out image recognition and visual detection simultaneously, after accomplishing the work, can overturn computer (2) to the horizontal position that is parallel with supporting baseplate, reduce the waste in space.
As shown in fig. 2, the lighting unit comprises square light sources (9) arranged on the left side and the right side of the track, the square light sources (9) on the left side and the right side are connected to a rotary round rod (11) through rotary spherical hinges (10), the rotary angle is adjusted to an optimal lighting position, the rotary round rods (11) are connected through rotary fixing pieces (12) and are connected with rotary round rod fixing pieces (13) on the connecting rods, the rotary round rod fixing pieces (13) on the connecting rods are used for fixing left and right connecting rods (15) on a supporting base plate (7) and adjusting the rotary direction through rotary knobs (14) on the outer walls of the connecting rod fixing pieces, the connecting rods (15) on the left and right sides are fixed to connecting rod guide rails (17) through screws (19) on connecting rod fixing pieces (16), the connecting rod guide rails (17) are connected to a supporting flat plate (18) through screws (19), and the supporting flat plate (18) is fixed to the supporting base plate (7).
As shown in fig. 5, the conveying unit comprises a conveying belt (32), rollers (31) for supporting the conveying belt, a supporting frame (29) for the conveying belt and a conveying belt base bracket (30), wherein the conveying belt (32) is arranged below the supporting bottom plate (7), a workpiece (33) to be tested is arranged above the conveying belt (32), and is conveyed from the head end of the conveying belt (32) to the tail end of the conveying belt (32) through the detection area.
As shown in fig. 6, after the detection operation is finished, the first industrial camera unit (27) and the second industrial camera unit (28) adjust the outer wall knob (26) of the outer frame of the camera to rotate the camera to a vertical middle position, and the semicircular inner rail (20) and the semicircular outer rail (21) which are positioned on the inner side and the outer side of the chassis (23) rotate from the region to be detected to the chassis groove through the outer wall rotation knob (22) of the chassis to complete shrinkage.
The working process and principle of the utility model are as follows: when the device is used, firstly, workpieces are sequentially transmitted by using the transmission unit on the device, after the workpieces enter a detection area, semicircular inner tracks and semicircular outer tracks positioned on the inner side and the outer side of a chassis rotate to the upper part of the area to be detected from a chassis groove through a chassis outer wall rotating knob, cameras are moved to the optimal shooting positions through adjusting the track outer wall rotating knob, after each camera obtains an optimal image, image information is transmitted to a computer through an Ethernet, the surface image information of the workpieces to be detected is analyzed, if the defective workpieces exist, the computer gives a prompt, and workers take the defective workpieces off the detection area; the utility model provides a multi-angle retractable binocular camera defect detection device which has the advantages of high detection efficiency, convenience in implementation, simplicity in operation and the like.
The workpiece to be detected comprises any one of plastic parts and metal parts, can detect various products, has rich functions and has wide application prospect.
The above are only preferred embodiments of the present utility model and do not limit the present utility model. Any modification, equivalent replacement, improvement, etc. made in accordance with the spirit and principle of the present utility model must be included in the protection scope of the present utility model.
Claims (6)
1. The utility model provides a multi-angle retractable binocular camera defect detection device, includes visual detection unit, motion unit, transfer unit, lighting unit and control unit, its characterized in that, visual detection unit is including installing industrial camera group one (27) and the outer track of semicircle (21) on the inner track of semicircle (20) industry camera group two (28), the inner track of semicircle (20) industry camera group one (27) and the outer track of semicircle (21) industry camera group two (28) are connected with camera frame (24) through camera frame outer wall knob (26), control industrial camera group one (27) and industry camera group two (28) rotation certain angle through adjusting camera frame outer wall knob (26) to change the scope of camera capture image, camera frame (24) are connected on inner track of semicircle (20) and outer track of semicircle (21) through track outer wall rotation knob (25), control camera frame (24) are in the position on the track through adjusting track outer wall rotation knob (25), thereby improve the track of camera capture image, inner track (20) and outer track outer wall (21) are through adjusting track outer wall rotation knob (22), chassis rotation angle (22) are installed on chassis rotation knob (22).
2. The multi-angle retractable binocular camera defect detection device according to claim 1, wherein the moving unit comprises a supporting bottom plate (7) arranged below a chassis (23), a sliding rail sliding block (5), a motor assembly (4) and a sliding rail (8), the supporting bottom plate (7) below the chassis (23) is connected with the sliding rail sliding block (5) through a screw (19), the sliding rail sliding block (5) is connected with the sliding rail (8), the sliding rail sliding block (5) is adjusted to a proper position, the sliding rail (8) is fixed on an outer frame (1) and connected with a motor assembly (4) fixed on the outer wall of the sliding rail sliding block (5), and the motor assembly (4) is installed on the outer wall of the sliding rail sliding block (5) and connected with a power supply to drive the sliding rail sliding block (5) to move.
3. The multi-angle retractable binocular camera defect detection device according to claim 1, wherein the illumination unit comprises square light sources (9) arranged on the left side and the right side of a track, the square light sources (9) on the left side and the right side are connected to a rotating round rod (11) through a rotating spherical hinge (10), the rotating angle is adjusted to an optimal illumination position, the rotating round rods (11) are connected through rotating firmware (12) and are connected with rotating round rod firmware (13) on a connecting rod, the rotating round rod firmware (13) on the connecting rod is used for fixing connecting rods (15) on the left side and the right side on a supporting base plate (7) and adjusting the rotating direction through rotating knobs (14) on the outer walls of the connecting rod firmware, the connecting rods (15) on the left side and the right side are fixed on connecting rod guide rails (17) through screws (19) on connecting rod firmware (16), the connecting rod guide rails (17) are connected to a supporting flat plate (18) through screws (19), and the supporting flat plate (18) is fixed on the supporting base plate (7) through screws (19).
4. The multi-angle retractable binocular camera defect inspection apparatus of claim 1, wherein the conveyor unit comprises a conveyor belt (32), rollers (31) supporting the conveyor belt, a support frame (29) for the conveyor belt, and a conveyor belt base support (30), wherein the conveyor belt (32) is disposed below the support base plate (7), the workpiece (33) to be inspected is disposed above the conveyor belt (32), and is conveyed from a head end of the conveyor belt (32) to a tail end of the conveyor belt (32) through the inspection area.
5. The multi-angle retractable binocular camera defect detection device according to claim 1, wherein the control unit comprises a computer (2) and a main machine box body (3), the computer (2) is directly connected with an industrial camera in the device, image information acquired by the camera is transmitted to the main machine box body (3) through the Ethernet, and the computer (2) performs image recognition and visual detection simultaneously.
6. The multi-angle retractable binocular camera defect detection device according to claim 1, wherein after the detection work is finished, the first industrial camera unit (27) on the semicircular inner rail (20) and the second industrial camera unit (28) on the semicircular outer rail (21) are rotated by a camera outer frame outer wall knob (26) to coincide with the outer frame in the vertical direction, and the semicircular inner rail (20) and the semicircular outer rail (21) are rotated to the inner groove of the chassis (23) by adjusting a chassis outer wall rotation knob (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223239796.5U CN219266131U (en) | 2022-12-05 | 2022-12-05 | Multi-angle retractable binocular camera defect detection device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223239796.5U CN219266131U (en) | 2022-12-05 | 2022-12-05 | Multi-angle retractable binocular camera defect detection device |
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| CN219266131U true CN219266131U (en) | 2023-06-27 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117571710A (en) * | 2024-01-17 | 2024-02-20 | 北京康视杰视觉技术有限公司 | Quality control equipment based on machine vision |
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2022
- 2022-12-05 CN CN202223239796.5U patent/CN219266131U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117571710A (en) * | 2024-01-17 | 2024-02-20 | 北京康视杰视觉技术有限公司 | Quality control equipment based on machine vision |
| CN117571710B (en) * | 2024-01-17 | 2024-03-12 | 北京康视杰视觉技术有限公司 | Quality control equipment based on machine vision |
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