CN105526290B - Design method of the few main spring of piece of bias type in end flat segments Yu auxiliary spring gap - Google Patents

Design method of the few main spring of piece of bias type in end flat segments Yu auxiliary spring gap Download PDF

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CN105526290B
CN105526290B CN201610140850.0A CN201610140850A CN105526290B CN 105526290 B CN105526290 B CN 105526290B CN 201610140850 A CN201610140850 A CN 201610140850A CN 105526290 B CN105526290 B CN 105526290B
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spring
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main spring
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CN105526290A (en
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周长城
王炳超
于曰伟
王凤娟
邵明磊
赵雷雷
张云山
邢玉清
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Shandong Hengri Bearing Spring Co., Ltd.
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徐清梅
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F1/00Springs
    • F16F1/02Springs made of steel or other material having low internal friction; Wound, torsion, leaf, cup, ring or the like springs, the material of the spring not being relevant
    • F16F1/18Leaf springs
    • F16F1/20Leaf springs with layers, e.g. anti-friction layers, or with rollers between the leaves
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/10Geometric CAD
    • G06F30/17Mechanical parametric or variational design

Abstract

The present invention relates to the few main spring of piece of bias type in the design method in end flat segments Yu auxiliary spring gap, belong to suspension leaf spring technical field.The present invention can be according to each main spring of bias type variable cross-section physical dimension, modulus of elasticity, it is first determined go out the end points deformation coefficient of each main spring, andNDeformation coefficient of the main spring of piece at end flat segments and auxiliary spring contact pointG x‑CD;Then, worked load according to auxiliary spring, the end points deformation coefficient of each main spring obtainsNThe end points power of the main spring of pieceF N ;Then, according toNThe root thickness of the main spring of pieceh 2F N AndG x‑CD, major-minor spring gap of the main spring between end flat segments and auxiliary spring contact is designed.By simulating, verifying, the few main spring of piece variable cross-section of the available accurately and reliably bias type of Application way improves product design level and performance and vehicle ride comfort in the design load in end flat segments Yu auxiliary spring gap;Meanwhile, product development speed is accelerated in reduction design and testing expenses.

Description

Design method of the few main spring of piece of bias type in end flat segments Yu auxiliary spring gap
Technical field
The present invention relates to the few main spring of piece of vehicle suspension leaf spring, particularly bias type in end flat segments and auxiliary spring gap Design method.
Background technology
For few piece variable-section steel sheet spring, in order to meet the requirement of variation rigidity, major and minor spring is generally designed to, and Pass through major and minor spring gap, it is ensured that after more than certain load, major and minor spring is contacted and cooperatively worked, and meets vehicle suspension To the design requirement of leaf spring rigidity in the case of different loads.
Because the 1st of few main spring of piece variable cross-section its stress is complicated, vertical load is subjected to, while being carried also subject to reversing Lotus and longitudinal loading, therefore, the end thickness of the 1st leaf spring designed by reality, generally than other each partially thick Some, i.e., in actual design and production, mostly using few piece variable-section steel sheet spring of the non-grade structure in end.Piece change is cut less at present Face leaf spring mainly has two types, and one kind is parabolic type, and another is bias type, wherein, Parabolic stress For iso-stress, its stress loading is more reasonable than bias type.However, because the processing technology of parabolic type variable cross-section is complicated, Complicated, expensive process equipment is needed, and the processing technology of bias type is simple, it is only necessary to simple equipment just can be processed, therefore, Under the conditions of stress intensity is met, the variable-section steel sheet spring of bias type can be used.It is major and minor for few piece bias type variable cross-section Spring, because the length of auxiliary spring is different, the contact position of auxiliary spring and main spring is also differed, can be divided into the contact of end flat segments and The major and minor leaf spring of oblique line section contact.The few piece variable-section steel sheet spring of bias type of structure is waited because end is non-at an arbitrary position Deformation calculates extremely complex, therefore, fails to provide the few main spring of piece of easy, accurate, reliable bias type always so far flat in end Straight section and the design method in auxiliary spring gap.
Although previously once someone gives the design method of few piece bias type variable-section steel sheet spring, for example, Peng is not, Gao Jun Zeng《Automobile engineering》, (volume 14) the 3rd phase in 1992, give the design and calculation method of Varied section leaf spring, this method It is designed primarily directed to few piece bias type variable-section steel sheet spring of the structures such as end, its weak point is can not to meet end The design requirement of few piece bias type variable-section steel sheet spring of the structure such as non-, can not meet few main spring of piece bias type variable cross-section at end Portion's flat segments and the design in the major and minor spring gap at auxiliary spring contact point.Although current someone is once non-to end, the few piece for waiting structure is oblique The main spring of line style variable cross-section is in the deformation of end flat segments, and using ANSYS modeling and simulating methods, but this method is only capable of to providing reality The deformation of the variable-section steel sheet spring of design structure carries out simulating, verifying, it is impossible to provides accurate analytical design method formula, can not expire Sufficient vehicle is fast-developing and the requirement of CAD design software development is modernized to suspension leaf spring.
Therefore, it is necessary to set up a kind of few main spring of piece variable cross-section of accurate, reliable bias type between end flat segments and auxiliary spring The design method of gap, meets Vehicle Industry fast development and the requirement to suspension Precise Design for Laminated Spring, improves few piece change and cuts The design level of face leaf spring, product quality and performances, improve vehicle ride performance;Meanwhile, reduction design and test fee With quickening product development speed.
The content of the invention
For defect present in above-mentioned prior art, the technical problems to be solved by the invention be to provide it is a kind of easy, The few main spring of piece of reliable bias type is in the design method in end flat segments Yu auxiliary spring gap, design flow diagram, as shown in Figure 1.Tiltedly The few piece variable cross-section major-minor spring of line style is symmetrical structure, and the half symmetrical structure of spring, which can regard cantilever beam, i.e. symmetrical center line as, to be seen Make the root fixing end of half spring, main spring end stress point and auxiliary spring contact are regarded as main spring end points and auxiliary spring end points respectively. The half symmetrical structure schematic diagram of the few piece variable cross-section major-minor spring of bias type, as shown in Fig. 2 wherein, including:Main spring 1, root shim 2, auxiliary spring 3;End pad 4;The half length of main each of spring 1 is L, is by root flat segments, oblique line section, three sections of end flat segments Constituted, the thickness of every root flat segments is h2, clipping room away from half be l3, oblique line section root to main spring end points away from From l2=L-l3;The thickness and length of the end flat segments of the non-grade main spring of structure, i.e., the 1st of end flat segments of main each of spring 1, greatly In other each thickness and length, the thickness and length of the end flat segments of each are respectively h1iAnd l1i;Each oblique line section Thickness ratio βi=h1i/h2,i=1,2 ..., N, N are the piece number of main spring, and N is 2~4 integer;Each root flat segments of main spring 1 And be provided between the root flat segments of auxiliary spring 3 between root shim 2, each end flat segments of main spring 1 provided with end pad 4, the material of end pad is carbon fibre composite, to reduce frictional noise during spring works;The half length of auxiliary spring 3 For LA, i.e. horizontal range l of the auxiliary spring end points to main spring end points0=L-LA;The end flat segments of the main spring of N pieces and the end of auxiliary spring 3 Provided with certain major and minor spring gap delta between contact, when load works load more than auxiliary spring, auxiliary spring and main spring end are straight Certain point is in contact in section.Risen in each chip architecture parameter of the main spring of bias type variable cross-section, material characteristic parameter, auxiliary spring length, auxiliary spring In the case of used load is given, between few major-minor spring of the main spring of piece variable cross-section between end flat segments and auxiliary spring contact of bias type Gap is designed.
In order to solve the above technical problems, the few main spring of piece of bias type provided by the present invention is in end flat segments and auxiliary spring gap Design method, it is characterised in that use following design procedure:
(1) the end points deformation coefficient G of each main spring of bias type variable cross-sectionx-DiCalculate:
According to the half length L of few main spring of piece bias type variable cross-section, width b, elastic modulus E, the root of oblique line section is to leading Spring end points apart from l2, main reed number N, wherein, the thickness ratio β of the oblique line section of i-th main springi, i=1,2 ..., N, to each tiltedly The end points deformation coefficient G of the main spring of line style variable cross-sectionx-DiCalculated, i.e.,
Deformation coefficient G of (2) the N main springs of piece bias type variable cross-section at end flat segments and auxiliary spring contact pointx-CDCalculate:
According to the half length L of few main spring of piece bias type variable cross-section, width b, elastic modulus E, the root of oblique line section is to leading Spring end points apart from l2, the horizontal range l of auxiliary spring contact and main spring end points0, main reed number N, wherein, the oblique line section of the main spring of N pieces Thickness ratio βN, to deformation coefficient G of the N main springs of piece bias type variable cross-section at end flat segments and auxiliary spring contact pointx-CDCarry out Calculate, i.e.,
(3) auxiliary spring works the end points power F of the main spring of N piece bias type variable cross-sections under loadNCalculate:
I steps:According to the thickness h of the root flat segments of few main spring of piece bias type variable cross-section2, main reed number N, and step (1) the end points deformation coefficient G of each obtained main spring of bias type variable cross-section is calculated inx-Di, determine each bias type variable cross-section master The half stiffness K of springMi, i.e.,
II steps:The half that load is played according to required auxiliary spring is single-ended point load P, main reed number N, and in I steps The half stiffness K of the main spring of identified each bias type variable cross-sectionMi, the N pieces bias type under the load that worked to auxiliary spring, which becomes, to be cut The end points power F of the main spring in faceNCalculated, i.e.,
In formula, KMNFor the half rigidity of the main spring of N piece bias type variable cross-sections;
(4) major-minor spring gap delta design of the main spring of bias type variable cross-section between end flat segments and auxiliary spring contact:
According to the thickness h of the root flat segments of the main spring of bias type variable cross-section2, calculate what is obtained in main reed number N, II step The End Force F of the main spring of N piece bias type variable cross-sectionsN, and calculate in step (2) the obtained main spring of N pieces end flat segments with Deformation coefficient G at auxiliary spring contact pointx-CD, to few main spring of piece bias type variable cross-section between end flat segments and auxiliary spring contact Major-minor spring gap delta is designed, i.e.,
The present invention has the advantage that than prior art
Wait the few piece variable-section steel sheet spring of bias type of structure to deform at an arbitrary position because end is non-and calculate extremely complex, because This, fails to provide design of the few main spring of piece of easy, accurate, reliable bias type in end flat segments and auxiliary spring gap so far always Method.Although current someone is once non-to end, the few major and minor spring gap of piece variable cross-section of bias type for waiting structure uses ANSYS modeling and simulatings Method, but the deformation that this method is only capable of few piece variable-section steel sheet spring to providing actual design structure carries out simulating, verifying, no Accurate analytical design method formula can be provided, vehicle can not be met fast-developing and soft to suspension leaf spring modernization CAD design The requirement of part exploitation.The present invention can lack physical dimension, the modulus of elasticity of the main spring of piece variable cross-section according to bias type, it is first determined go out each Deformation coefficient of the main spring of piece bias type variable cross-section at end points, and change of the main springs of N at end flat segments and auxiliary spring contact point Shape coefficient;Then, by deformation coefficient of each main spring at end points and Rigidity Calculation, obtain the main spring of N pieces and held in end points The load received;Then, according to the root thickness of the main spring of N pieces, the load that the main spring of N pieces is born in end points, and it is flat in end Straight section and the deformation coefficient at auxiliary spring contacting points position, are contacted to the few main spring of piece variable cross-section of bias type in end flat segments with auxiliary spring Major and minor spring gap at point position is designed.By designing example and ANSYS simulating, verifyings, this method can obtain standard Really, the few main spring of piece of reliable bias type, in the design load in end flat segments and auxiliary spring gap, is the few piece variable cross-section steel plates of bias type The major and minor spring gap of spring provides reliable design method, and has established reliable technical foundation for CAD software exploitation. Using this method, design level, the product quality and performances of vehicle suspension variable-section steel sheet spring are improved, bearing spring matter is reduced Amount and cost, improve the conevying efficiency and driving safety of vehicle;Meanwhile, also reduction design and testing expenses are accelerated product and opened Send out speed.
Brief description of the drawings
For a better understanding of the present invention, it is described further below in conjunction with the accompanying drawings.
Fig. 1 is design flow diagram of the few main spring of piece variable cross-section of bias type in end flat segments Yu auxiliary spring gap;
Fig. 2 is the half symmetrical structure schematic diagram of the few piece variable cross-section major-minor spring of bias type;
Fig. 3 is the deformation simulation cloud atlas of few main spring of piece bias type variable-section steel sheet spring of embodiment one;
Fig. 4 is the deformation simulation cloud atlas of few main spring of piece bias type variable-section steel sheet spring of embodiment two.
Specific embodiment
The present invention is described in further detail below by embodiment.
Embodiment one:The piece number N=2 of certain main spring of few piece bias type variable cross-section, wherein, the half length L=of each main spring 575mm, width b=60mm, elastic modulus E=200GPa, the thickness h of root flat segments2=11mm, clipping room away from half l3 =55mm, oblique line section root to main spring end points apart from l2=L-l3=520mm;The thickness of the end flat segments of 1st main spring h11The thickness ratio β of the oblique line section of the main spring of=7mm, i.e., the 1st1=h11/h2The thickness of the end flat segments of=0.64, the 2nd main spring Spend h12The thickness ratio β of the oblique line section of the main spring of=6mm, i.e., the 2nd2=h12/h2=0.55;The half length L of auxiliary springA=465mm, Auxiliary spring contact and the horizontal range l of main spring end points0=L-LA=110mm, auxiliary spring contact connects with certain point in the flat segments of main spring end Touch.The required auxiliary spring of design works the i.e. single-ended point load P=1200N of half of load, to few piece bias type variable cross-section Major-minor spring gap of the main spring between end flat segments and auxiliary spring contact is designed.
The few main spring of piece of bias type that present example is provided is in the design method in end flat segments Yu auxiliary spring gap, and it sets Flow is counted as shown in figure 1, specific design step is as follows:
(1) the end points deformation coefficient G of each main spring of bias type variable cross-sectionx-DiCalculate:
According to the half length L=575mm of few main spring of piece bias type variable cross-section, width b=60mm, elastic modulus E= 200GPa, oblique line section root to main spring end points apart from l2=520mm, main reed number N=2, wherein, the 1st main spring it is oblique The thickness ratio β of line segment1The thickness ratio β of the oblique line section of=0.64, the 2nd main spring2=0.55, to the end points of the 1st, the 2nd main spring Deformation coefficient Gx-D1、Gx-D2It is respectively calculated, i.e.,
Deformation coefficient G of (2) the N main springs of piece bias type variable cross-section at end flat segments and auxiliary spring contact pointx-CDMeter Calculate:
According to the half length L=575mm of few main spring of piece bias type variable cross-section, width b=60mm, elastic modulus E= 200GPa, oblique line section root to main spring end points apart from l2=520mm, main reed number N=2, wherein, the 2nd main spring it is oblique The thickness ratio β of line segment2=0.55, horizontal range l of the auxiliary spring contact to main spring end points0=110mm, to the 2nd bias type variable cross-section Deformation coefficient G of the main spring at end flat segments and auxiliary spring contact pointx-CDCalculated, i.e.,
(3) auxiliary spring works the end points power F of the 2nd main spring of bias type variable cross-section under load2Calculate:
I steps:According to the thickness h of the root flat segments of few main spring of piece bias type variable cross-section2=11mm, main reed number N= Obtained G is calculated in 2, and step (1)x-D1=101.68mm4/ N and Gx-D2=109.72mm4/ N, determine the 1st, the 2nd tiltedly The half stiffness K of the main spring of line style variable cross-sectionM1、KM2, it is respectively
II steps:Auxiliary spring according to required by design works the i.e. single-ended point load P=1200N of half of load, main spring Piece number N=2, and K determined by I stepsM1=13.09N/mm and KM2Under=12.13N/mm, the load that worked to auxiliary spring The end points power F of the 2nd main spring of bias type variable cross-section2Calculated, i.e.,
(4) major-minor spring gap delta design of the main spring of bias type variable cross-section between end flat segments and auxiliary spring contact:
According to the thickness h of the root flat segments of the main spring of bias type variable cross-section2In=11mm, main reed number N=2, II step Calculate the end points power F of the 2nd obtained main spring2The 2nd obtained main spring is calculated in=577.16N, and step (2) flat in end Straight section and the change figurate number G at auxiliary spring contact pointx-CD=70.06mm4/ N, to the main spring of bias type variable cross-section end flat segments with Major-minor spring gap delta between auxiliary spring contact is designed, i.e.,
Using ANSYS finite element emulation softwares, according to each chip architecture parameter and material of the main spring of few piece bias type variable cross-section Expect characterisitic parameter, set up the ANSYS simulation models of the half symmetrical structure of few main spring of piece bias type variable cross-section, grid division, And apply fixed constraint in the root of simulation model, apply concentrfated load P=1200N in end points, few piece bias type is become and cut The deformation progress ANSYS emulation of the main spring of face leaf spring, resulting deformation simulation cloud atlas, as shown in figure 3, wherein, the main spring In deflection δ=30.58mm at end position 110mm.
Understand, under same load, ANSYS simulating, verifyings value δ=30.58mm of the main spring deflection of the leaf spring, with Major-minor spring gap design load δ=30.38mm matches, and relative deviation is only 0.65%;As a result show that the invention is provided oblique Few design method of the main spring of piece in end flat segments with auxiliary spring gap of line style is correct, and parameter design value is accurately and reliably.
Embodiment two:The piece number N=2 of certain main spring of few piece bias type variable cross-section, wherein, the half length L=of each main spring 600mm, width b=60mm, elastic modulus E=200GPa, the thickness h of root flat segments2=14mm, clipping room away from half l3 =60mm, oblique line section root to main spring end points apart from l2=L-l3=540mm;The thickness of the end flat segments of 1st main spring h11The thickness ratio β of the oblique line section of the main spring of=9mm, i.e., the 1st1=h11/h2=0.64;The thickness of the end flat segments of 2nd main spring Spend h12The thickness ratio β of the oblique line section of the main spring of=8mm, i.e., the 2nd2=h12/h2=0.57;The half length L of auxiliary springA=510mm, Auxiliary spring contact and the horizontal range l of main spring end points0=L-LA=90mm, auxiliary spring contact connects with certain point in the flat segments of main spring end Touch.The required auxiliary spring of design works the i.e. single-ended point load P=3000N of half of load, to few piece bias type variable cross-section Major-minor spring gap of the main spring between end flat segments and auxiliary spring contact is designed.
Using with the identical design method of embodiment one and step, it is straight in end to few main spring of piece bias type variable cross-section Gap between section and auxiliary spring contact is designed, and is comprised the following steps that:
(1) the end points deformation coefficient G of each main spring of bias type variable cross-sectionx-DiCalculate:
According to the half length L=600mm of few main spring of piece bias type variable cross-section, width b=60mm, elastic modulus E= 200GPa, oblique line section root to main spring end points apart from l2=540mm, main reed number N=2, wherein, the 1st main spring it is oblique The thickness ratio β of line segment1The thickness ratio β of the oblique line section of=0.64, the 2nd main spring2=0.57, to the 1st, the 2nd main spring in end points Deformation coefficient G at positionx-D1、Gx-D2It is respectively calculated, i.e.,
Deformation coefficient G of (2) the N main springs of piece bias type variable cross-section at end flat segments and auxiliary spring contact pointx-CDCalculate:
According to the half length L=600mm of few main spring of piece bias type variable cross-section, width b=60mm, elastic modulus E= 200GPa, oblique line section root to main spring end points apart from l2=540mm, main reed number N=2, wherein, the 2nd main spring it is oblique The thickness ratio β of line segment2=0.57, the horizontal range l of auxiliary spring contact and main spring end points0=90mm, to the 2nd bias type variable cross-section Deformation coefficient G of the main spring at end flat segments and auxiliary spring contact pointx-CDCalculated, i.e.,
(3) auxiliary spring works the end points power F of the 2nd main spring of bias type variable cross-section under load2Calculate:
I steps:According to the thickness h of the root flat segments of few main spring of piece bias type variable cross-section2=14mm, main reed number N= G obtained by being calculated in 2, and step (1)x-D1=114.27mm4/N、Gx-D2=121.28mm4/ N, determines the 1st, the 2nd master The half stiffness K of springM1、KM2, it is respectively
II steps:Half i.e. single-ended point load P=3000N, main reed number N=2, and the I for the load that worked according to auxiliary spring K determined by stepM1=24.01N/mm and KM2The 2nd bias type under=22.63N/mm, the load that worked to auxiliary spring becomes The end points power F of the main spring in section2Calculated, i.e.,
(4) major-minor spring gap delta design of the main spring of bias type variable cross-section between end flat segments and auxiliary spring contact:
According to the thickness h of the root flat segments of the main spring of bias type variable cross-section2In=14mm, main reed number N=2, II step Calculate the end points power F of the 2nd obtained main spring2G obtained by being calculated in=1455.60N, and step (2)x-CD=87.05mm4/ N, is designed, i.e., to major and minor spring gap delta of few main spring of piece bias type variable cross-section between end flat segments and auxiliary spring contact
Using ANSYS finite element emulation softwares, according to each chip architecture parameter and material of the main spring of few piece bias type variable cross-section Expect characterisitic parameter, set up the ANSYS simulation models of the half symmetrical structure of few main spring of piece bias type variable cross-section, grid division, And apply fixed constraint in the root of simulation model, apply concentrfated load P=3000N in end points, few piece bias type is become and cut The deformation progress ANSYS emulation of the main spring of face leaf spring, resulting deformation simulation cloud atlas, as shown in figure 4, wherein, the main spring In deflection δ=46.31mm at end position 90mm.
Understand, under same load, ANSYS simulating, verifyings value δ=46.31mm of the main spring deflection of the leaf spring, with Major-minor spring gap design load δ=46.18mm matches, and relative deviation is only 0.28%;As a result show that the invention is provided oblique Few design method of the main spring of piece in end flat segments with auxiliary spring gap of line style is correct, and parameter design value is accurately and reliably.

Claims (1)

1. the few main spring of piece of bias type is in the design method in end flat segments Yu auxiliary spring gap, wherein, the variable cross-section of main spring is oblique line Type, the half symmetrical structure of the main spring of the few piece of bias type is made up of three sections of root flat segments, oblique line section and end flat segments, and each The thickness and length of non-grade structure, i.e. the end flat segments of the 1st main reed of end flat segments of main spring, more than other each main spring The thickness and length of end flat segments;It is provided between the end flat segments of auxiliary spring contact and the main spring of N pieces between certain major-minor spring Gap δ, is worked the design requirement of load with meeting auxiliary spring;It is long in each chip architecture parameter of main spring, material characteristic parameter, auxiliary spring Degree, auxiliary spring work load it is given in the case of, to the few main spring of piece variable cross-section of bias type between end flat segments and auxiliary spring contact Major-minor spring gap be designed, it is characterised in that using design procedure in detail below:
(1) the end points deformation coefficient G of each main spring of bias type variable cross-sectionx-DiCalculate:
According to half length L, the width b of few main spring of piece bias type variable cross-section, elastic modulus E, the root to main spring end of oblique line section Point apart from l2, main reed number N, wherein, the thickness ratio β of the oblique line section of i-th main springi, i=1,2 ..., N, to each bias type The end points deformation coefficient G of the main spring of variable cross-sectionx-DiCalculated, i.e.,
<mrow> <msub> <mi>G</mi> <mrow> <mi>x</mi> <mo>-</mo> <mi>D</mi> <mi>i</mi> </mrow> </msub> <mo>=</mo> <mfrac> <mn>4</mn> <mrow> <mi>E</mi> <mi>b</mi> </mrow> </mfrac> <mrow> <mo>(</mo> <msup> <mi>L</mi> <mn>3</mn> </msup> <mo>-</mo> <msubsup> <mi>l</mi> <mn>2</mn> <mn>3</mn> </msubsup> <mo>)</mo> </mrow> <mo>+</mo> <mfrac> <mrow> <mn>6</mn> <msubsup> <mi>l</mi> <mn>2</mn> <mn>3</mn> </msubsup> <msup> <mrow> <mo>(</mo> <msub> <mi>&amp;beta;</mi> <mi>i</mi> </msub> <mo>+</mo> <mn>1</mn> <mo>)</mo> </mrow> <mn>2</mn> </msup> <mo>&amp;lsqb;</mo> <mn>3</mn> <mrow> <mo>(</mo> <msub> <mi>&amp;beta;</mi> <mi>i</mi> </msub> <mo>-</mo> <mn>1</mn> <mo>)</mo> </mrow> <mo>-</mo> <mn>2</mn> <msub> <mi>ln&amp;beta;</mi> <mi>i</mi> </msub> <mrow> <mo>(</mo> <mn>1</mn> <mo>+</mo> <msub> <mi>&amp;beta;</mi> <mi>i</mi> </msub> <mo>)</mo> </mrow> <mo>&amp;rsqb;</mo> </mrow> <mrow> <mi>E</mi> <mi>b</mi> </mrow> </mfrac> <mo>+</mo> <mfrac> <mrow> <mn>4</mn> <msubsup> <mi>&amp;beta;</mi> <mi>i</mi> <mn>3</mn> </msubsup> <msubsup> <mi>l</mi> <mn>2</mn> <mn>3</mn> </msubsup> </mrow> <mrow> <mi>E</mi> <mi>b</mi> </mrow> </mfrac> <mo>,</mo> <mi>i</mi> <mo>=</mo> <mn>1</mn> <mo>,</mo> <mn>2</mn> <mo>,</mo> <mn>...</mn> <mo>,</mo> <mi>N</mi> <mo>;</mo> </mrow>
Deformation coefficient G of (2) the N main springs of piece bias type variable cross-section at end flat segments and auxiliary spring contact pointx-CDCalculate:
According to half length L, the width b of few main spring of piece bias type variable cross-section, elastic modulus E, the root to main spring end of oblique line section Point apart from l2, the horizontal range l of auxiliary spring contact and main spring end points0, main reed number N, wherein, the thickness of the oblique line section of the main spring of N pieces Degree compares βN, to deformation coefficient G of the N main springs of piece bias type variable cross-section at end flat segments and auxiliary spring contact pointx-CDCounted Calculate, i.e.,
<mfenced open = "" close = ""> <mtable> <mtr> <mtd> <mrow> <msub> <mi>G</mi> <mrow> <mi>x</mi> <mo>-</mo> <mi>C</mi> <mi>D</mi> </mrow> </msub> <mo>=</mo> <mfrac> <mrow> <mn>4</mn> <msup> <mi>L</mi> <mn>3</mn> </msup> <mo>+</mo> <mn>22</mn> <msubsup> <mi>l</mi> <mn>2</mn> <mn>3</mn> </msubsup> <mrow> <mo>(</mo> <msubsup> <mi>&amp;beta;</mi> <mi>N</mi> <mn>3</mn> </msubsup> <mo>-</mo> <mn>1</mn> <mo>)</mo> </mrow> <mo>+</mo> <mn>6</mn> <msubsup> <mi>l</mi> <mn>2</mn> <mn>3</mn> </msubsup> <mo>&amp;lsqb;</mo> <mn>3</mn> <msub> <mi>&amp;beta;</mi> <mi>N</mi> </msub> <mrow> <mo>(</mo> <msub> <mi>&amp;beta;</mi> <mi>N</mi> </msub> <mo>-</mo> <mn>1</mn> <mo>)</mo> </mrow> <mo>-</mo> <mn>2</mn> <mrow> <mo>(</mo> <mn>1</mn> <mo>+</mo> <msubsup> <mi>&amp;beta;</mi> <mi>N</mi> <mn>3</mn> </msubsup> <mo>)</mo> </mrow> <msub> <mi>ln&amp;beta;</mi> <mi>N</mi> </msub> <mo>-</mo> <mn>6</mn> <msub> <mi>&amp;beta;</mi> <mi>N</mi> </msub> <mrow> <mo>(</mo> <mn>1</mn> <mo>+</mo> <msub> <mi>&amp;beta;</mi> <mi>N</mi> </msub> <mo>)</mo> </mrow> <msub> <mi>ln&amp;beta;</mi> <mi>N</mi> </msub> <mo>&amp;rsqb;</mo> </mrow> <mrow> <mi>E</mi> <mi>b</mi> </mrow> </mfrac> <mo>+</mo> </mrow> </mtd> </mtr> <mtr> <mtd> <mrow> <mfrac> <mrow> <mn>2</mn> <mo>&amp;lsqb;</mo> <msubsup> <mi>l</mi> <mn>0</mn> <mn>3</mn> </msubsup> <mo>+</mo> <mn>3</mn> <msubsup> <mi>&amp;beta;</mi> <mi>N</mi> <mn>2</mn> </msubsup> <mrow> <mo>(</mo> <msubsup> <mi>l</mi> <mn>2</mn> <mn>2</mn> </msubsup> <msubsup> <mi>&amp;beta;</mi> <mi>N</mi> <mn>2</mn> </msubsup> <mo>-</mo> <msup> <mi>L</mi> <mn>2</mn> </msup> <msub> <mi>&amp;beta;</mi> <mi>N</mi> </msub> <mo>-</mo> <msubsup> <mi>l</mi> <mn>2</mn> <mn>2</mn> </msubsup> <mo>)</mo> </mrow> <msub> <mi>l</mi> <mn>0</mn> </msub> <mo>&amp;rsqb;</mo> </mrow> <mrow> <msubsup> <mi>Eb&amp;beta;</mi> <mi>N</mi> <mn>3</mn> </msubsup> </mrow> </mfrac> <mo>;</mo> </mrow> </mtd> </mtr> </mtable> </mfenced>
(3) auxiliary spring works the end points power F of the main spring of N piece bias type variable cross-sections under loadNCalculate:
I steps:According to the thickness h of the root flat segments of few main spring of piece bias type variable cross-section2, main reed number N, and step (1) are fallen into a trap The end points deformation coefficient G of each obtained main spring of bias type variable cross-sectionx-Di, determine the half of each main spring of bias type variable cross-section Stiffness KMi, i.e.,
<mrow> <msub> <mi>K</mi> <mrow> <mi>M</mi> <mi>i</mi> </mrow> </msub> <mo>=</mo> <mfrac> <msubsup> <mi>h</mi> <mn>2</mn> <mn>3</mn> </msubsup> <msub> <mi>G</mi> <mrow> <mi>x</mi> <mo>-</mo> <mi>D</mi> <mi>i</mi> </mrow> </msub> </mfrac> <mo>,</mo> <mi>i</mi> <mo>=</mo> <mn>1</mn> <mo>,</mo> <mn>2</mn> <mo>,</mo> <mo>...</mo> <mo>,</mo> <mi>N</mi> <mo>;</mo> </mrow>
II steps:The half that load is played according to required auxiliary spring is single-ended point load P, main reed number N, and institute is true in I steps The half stiffness K of each fixed main spring of bias type variable cross-sectionMi, the N piece bias type variable cross-section masters under the load that worked to auxiliary spring The end points power F of springNCalculated, i.e.,
<mrow> <msub> <mi>F</mi> <mi>N</mi> </msub> <mo>=</mo> <mfrac> <mrow> <msub> <mi>K</mi> <mrow> <mi>M</mi> <mi>N</mi> </mrow> </msub> <mi>P</mi> </mrow> <mrow> <munderover> <mo>&amp;Sigma;</mo> <mrow> <mi>i</mi> <mo>=</mo> <mn>1</mn> </mrow> <mi>N</mi> </munderover> <msub> <mi>K</mi> <mrow> <mi>M</mi> <mi>i</mi> </mrow> </msub> </mrow> </mfrac> <mo>,</mo> <mi>i</mi> <mo>=</mo> <mn>1</mn> <mo>,</mo> <mn>2</mn> <mo>,</mo> <mo>...</mo> <mo>,</mo> <mi>N</mi> <mo>,</mo> </mrow>
In formula, KMNFor the half rigidity of the main spring of N piece bias type variable cross-sections;
(4) major-minor spring gap delta design of the main spring of bias type variable cross-section between end flat segments and auxiliary spring contact:
According to the thickness h of the root flat segments of the main spring of bias type variable cross-section2, obtained N pieces are calculated in main reed number N, II step The End Force F of the main spring of bias type variable cross-sectionN, and calculate the obtained main spring of N pieces in step (2) and connect in end flat segments and auxiliary spring Deformation coefficient G at contactx-CD, to major-minor spring of few main spring of piece bias type variable cross-section between end flat segments and auxiliary spring contact Gap delta is designed, i.e.,
<mrow> <mi>&amp;delta;</mi> <mo>=</mo> <msub> <mi>G</mi> <mrow> <mi>x</mi> <mo>-</mo> <mi>C</mi> <mi>D</mi> </mrow> </msub> <mfrac> <msub> <mi>F</mi> <mi>N</mi> </msub> <msubsup> <mi>h</mi> <mn>2</mn> <mn>3</mn> </msubsup> </mfrac> <mo>.</mo> </mrow> 2
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