CN105507471B - Premade bath room building block - Google Patents

Premade bath room building block Download PDF

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Publication number
CN105507471B
CN105507471B CN201410490251.2A CN201410490251A CN105507471B CN 105507471 B CN105507471 B CN 105507471B CN 201410490251 A CN201410490251 A CN 201410490251A CN 105507471 B CN105507471 B CN 105507471B
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CN
China
Prior art keywords
wall
floor
minimum thickness
area
panel assembly
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Expired - Fee Related
Application number
CN201410490251.2A
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Chinese (zh)
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CN105507471A (en
Inventor
罗纳德·帕洛塔·埃吉迪奥
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Hickory Design Pty Ltd
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Hickory Design Pty Ltd
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Priority to CN201410490251.2A priority Critical patent/CN105507471B/en
Publication of CN105507471A publication Critical patent/CN105507471A/en
Application granted granted Critical
Publication of CN105507471B publication Critical patent/CN105507471B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The present invention provides the floor panel assemblies in building module.The floor panel assembly includes:(i) main floor surface district, upper surface and the first minimum thickness and (ii) wall supports area with general planar have the second minimum thickness, wherein second minimum thickness is more than first minimum thickness.The wall supports area of thickening including the present invention floor panel assembly building module promotion, transport and installation process in, improved floor deformation drag is provided.

Description

Premade bath room building block
Technical field
The present invention relates generally to the construction of human living building, and the human living building includes but not limited to Family, business and mechanism place.
Background technology
It is recognized that being made simultaneously in special factory in building or a part of building in architecture construction field Cost and operational paradigm can be obtained in the case of transporting building yard.In this respect, prefabricated building module has been developed, They can be transported to construction site, module described in in-site installation.For example, can be used in the construction of residential building Bathroom (bathroom), kitchen or laundry module.
After the completion of in the factory, usually prefabricated building module is promoted to transporting to construction site on the pallet of truck. In view of the large scale and weight of module, lifting means (such as crane or forklift) is used generally directed to this purpose.Once It is located in Architecture Field, just from truck tray lift and is placed on module in building under construction.Again It is secondary, use certain a kind of lifting means.It, can be several by module raises by crane in the case where building is multilayer building complex Hundred meters.Then module is reduced to appropriate position and is fastened to the main frame structure of building.When needed, will such as water, The services such as electricity, ventilation and draining are connected to the module.It can also carry out and for example fill out embedding any seam, paint, installation floor and cover Other tasks such as surface layer make the room or region that are formed by the module reach housing standard.
It is that the deformation force undergone during transport, promotion and installation may be led using the problems of Prefabricated block Module is caused to be damaged.For example, twisting resistance can cause floor, ceiling, wall or the frame parts of module to be damaged It is bad.Any damage to module must be repaired after mounting, this results in the need for purchase patching material, the man-hour for increasing installation And delayed compaction production plan.
Craftsman before has attempted to by various modes solve the problems, such as module damage, is included in around module and uses Rigid frame member or pillar, it is intended to which limitation is it is possible that any portion of torsion and bending that are damaged.Although may have Effect, but this class framework only increases the expense of construction building block, and then the modular method of architecture construction is given Cost savings have a negative impact.
Another problem of architecture construction is typically to control water, especially for such as bathroom, laundry, kitchen, miscellaneous For module used in the construction of the wet areas such as object room.Usually by using various films around wall and floor With sealant to ensure to prevent water from entering and damaging the other parts of building to give watertightness to module.Such prevention Measure is even more important in the bathroom of multi-storey building or apartment, and leak there may cause badly damaged lower floor flat. There is a problem:Film or sealant, which may not installed appropriately, may either degrade or at any time with certain its Its mode is reduced.The particular problem of building block is that caused twisting resistance may destroy thin during being promoted, transporting or being installed Film or sealant.It is such that the destruction of film or sealant may not showed in face of erector immediately, only when This failure is just discovered when noticing water stain in the later time.
Another problem in the building block of the prior art is that the floor in wet area (such as bathroom) must have There is certain slope to direct water towards drainpipe.Make usually by using binding material covering floor (it can be steel disc) and then The gradient is assigned with screed to realize the gradient.The step is considerably increased required for installation wet area building block Time and cost.
One aspect of the present invention is may the caused damage during being promoted, transporting or being installed by providing resistance The component of building block or building block overcomes or alleviated by problem of the prior art.On the other hand it is to provide to the prior art Building block or its component useful substitute.
This specification includes proposing the discussion of document, action, material, device, object etc. merely for the sake of for the present invention For the purpose of context.It does not imply that or represents any one of these things or all weighed because of its each in the application The part for having existed before the priority date of profit requirement and forming prior art basis is either related to the present invention Common knowledge in field.
The content of the invention
May not be in most wide aspect in first aspect, the present invention provides one kind and is configured to supply in prefabricated building module The middle floor panel assembly used, the floor panel assembly include:
(i) main floor surface district, upper surface and the first minimum thickness with general planar and
(ii) wall supports area has the second minimum thickness,
Wherein described second minimum thickness is more than first minimum thickness.
In one embodiment of floor panel assembly, wall supports area is located at the edge of the floor panel assembly or towards institute State the edge of floor panel assembly.
In one embodiment of floor panel assembly, wall supports area is generally elongated.
In one embodiment of floor panel assembly, wall supports area be along floor panel assembly an edge formation or Extend close to an edge of floor panel assembly.
In one embodiment of floor panel assembly, wall supports area be along floor panel assembly all edges formation or Extend close to all edges of floor panel assembly.
In one embodiment of floor panel assembly, the second minimum thickness is at least about 2 times of the first minimum thickness.
In one embodiment of floor panel assembly, the first minimum thickness is at least about 10mm and/or the second minimum thickness For at least about 20mm.
In one embodiment of floor panel assembly, the upper surface in wall supports area is general planar.
In one embodiment of floor panel assembly, the upper surface in wall supports area has at least about depth of 25mm.
In one embodiment of floor panel assembly, floor panel assembly is cast with integral form, and can be substantially real The heart.
In one embodiment of floor panel assembly, floor panel assembly is made of polymer or binding material.
In another aspect, the present invention provides a kind of building block part, and it includes appoint in such as claim 1 to 12 Floor panel assembly and wall lining described in one, the wall lining:
(i) be secured directly to the wall supports area and/or directly supported by the wall supports area or
(ii) component is secured directly to, the component is fastened to the wall supports area and/or again by the wall Wall Support directly supports.
In one embodiment of building block part, wall lining is interior walls lining, and interior walls lining Lower edge close to or adjacent (i) floor panel assembly primary area general planar surface or (ii) floor panel assembly primary area any covering Surface layer.
In one embodiment of building block part, building block part includes sealant, and the sealant is placed in The lower edge of internal lining and the general planar surface in (ii) floor panel assembly primary area or any clad can in (ii) floor panel assembly primary area Between layer.
In one embodiment of building block part, wall lining is outer wall lining.
In one embodiment, building block part includes the second wall lining, and described two wall linings are substantially each other It is parallel, the second wall lining:
(i) be secured directly to the wall supports area and/or directly supported by the wall supports area or
(ii) component is secured directly to, the component is fastened to the wall supports area and/or again by the wall Wall Support directly supports.
In a further aspect, the present invention includes a kind of building block, it includes floor as described herein or as herein The building block part of description.
In one embodiment, the building block includes hoist point.
In In another aspect, the present invention provides a kind of method for constructing building, and it includes will be as being described herein Building block be installed to step in unfinished building structure.
Description of the drawings
Fig. 1 be the bath of preference room module of the present invention wall and floor joint cross-sectional view, joint position In the inside edge of module, wherein the module is mounted adjacent at the interior walls of building.
Fig. 2 be the bath of preference room module of the present invention wall and floor joint cross-sectional view, joint position In the outer edge of module.
Fig. 3 is the perspective view of the bath of preference room module of the present invention.
Specific embodiment
After this description is considered, those skilled in the art be readily apparent how in various alternate embodiments and Implement the present invention in alternative applications.However, although various embodiments of the present invention will be described herein, it should be appreciated that only with These embodiments are presented in way of example and non-limited way.Thus, this description of various alternate embodiments should not be solved It is interpreted as limiting the scope of the invention or range.In addition, specific exemplary implementation is suitable for the statement of advantage or other aspects Example, and all embodiments that claims are covered may not be suitable for.
Through the description and claims of this specification, the modification of word "comprising" and the word (such as " including " and " containing ") it is not intended to exclude other additives, component, entirety or step.
Mean what is described with reference to the embodiment to the reference of " one embodiment " or " embodiment " through this specification Special characteristic, structure or feature are included at least one embodiment of the present invention.Therefore, the phrase " in one embodiment " Or " in embodiment " is not necessarily all referring to through appearance of this specification in various places but may refer to the same embodiment.
Such as the directional terminologies such as " top " wish to explain with reference to the installation position of prefabricated building module.Therefore, with reference to ground The term " top " of plate surface means that the set personnel for living in the completed construction object for installing the module walk above Surface or floor overlay placed over surface, the floor overlay is set for walking above.
May not be in most wide aspect in first aspect, the present invention provides one kind and is configured to supply in prefabricated building module The middle floor panel assembly used, the floor panel assembly include:
(i) main floor surface district, upper surface and the first minimum thickness with general planar and
(ii) wall supports area has the second minimum thickness,
Wherein the second minimum thickness is more than the first minimum thickness.
It is carried it has been discovered by the applicants that providing relatively thick wall supports area in the floor panel assembly of prefabricated building module One or more advantages for being better than the prior art or at least one useful alternative solution to the prior art.For example, It has been observed that the wall of module and the joint on floor are being promoted, are being subject to very big deformation force during transport and installation, this causes Module is damaged.The damage may be in the local unobvious of floor-wall joint, and may be on wall or floor Itself or even any other structure (such as ceiling, frame parts or service provision structure (such as pipeline)) of module In be rendered as cracking.
Effectively eliminate at the floor surface level of building block that there are walls including relatively thick wall supports area Wall-floor joint, the mode being supported on so as to the lower edge provided wall in the top position of floor surface.This side Method has given up the crucial weakness in the presence of the floor panel assembly of the prior art.
In addition, wall-floor joint is moved to top position allows to include relatively thick wall supports area to pacify It is set to the vertex of building block.Therefore, by the prior art floor panel assembly wall and the joint that is formed of floor by floor group The thickened area of part substitutes.Thickened area can be configured to imparting and resist than the deformation that wall-floor engagement place of the prior art is given The strong resistance of deformation of power.It can be due merely to thickened area includes the cross-sectional area bigger than main floor surface district and provides described Drag.Alternatively, thickened area can be made of the material with relatively high resistance of deformation or can include reinforcing material (such as Fiber or reinforcing rod).
The present invention deviates significantly from the floor panel assembly of the prior art, and the floor panel assembly of the prior art is on entire upper surface General planar, and the wall supports area without thickening.For example, in the building block of many prior arts, floor Component is made of steel plate.In order to reduce weight and cost, steel plate is usually relatively thin and anti-without any significant deformation Power.Such floor is usually being promoted, is being damaged during transport or installation, so as to cause needing to take patch work.
Wall supports area can extend any line for disposing wall along the top on floor panel assembly.In building block, Typically at least around the outer edge placement wall supports area of wall, the wall is the outer wall of module.Wall supports object can be along Floor panel assembly absolute edge extension or in some embodiments, in absolute edge internal stretch.In Latter embodiment In, wall supports object is typically parallel to absolute edge extension.
Wall supports area can have any suitable shape, but typically elongated, and near with the wall with being supported The same size of patibhaga-nimitta.Wall supports area can be continuous or discontinuous, but be typically continuous, the supported wall of extension Whole length.
According to the present invention, the thickness in wall supports area is more than the thickness in main floor area, and the larger thickness is in some realities It applies in example and assigns resistance of deformation on entire floor panel assembly.In some embodiments, the floor panel assembly of the present invention is being incorporated Resistance of deformation is assigned in whole building module.
Fig. 1 is turned to, the first minimum thickness (main floor area) is indicated in that embodiment by shorter double arrowed line, and And second minimum thickness (wall supports area) indicated by longer double arrowed line.
Second minimum thickness (wall supports object thickness) is at least bigger than the first minimum thickness (main floor surface district thickness) 1.1、1.2、1.3、1.4、1.5、1.6、1.7、1.8、1.9、 2.0、2.1、2.2、2.3、2.4、2.5、2.6、2.7、2.8、2.9、 3.0、3.1、3.2、 3.3、3.4、3.5、3.6、3.7、3.8、3.9、4.0、4.1、4.2、4.3、4.4、4.5、 4.6、4.7、 4.8th, 4.9,5,6,7,8,9 or 10 times.
In some embodiments of floor panel assembly, the first minimum thickness is at least about 5,10,15,20,25,30,35,40, 45th, 50,55,60,65,70,75,80,85 or 90mm.
In some embodiments of floor panel assembly, the second minimum thickness is at least about 5,10,15,20,25,30,35,40, 45th, 50,55,60,65,70,75,80,85,90,95,100,110,120,130,140,150,160,170,180,190 or 200mm。
It will be understood that each of foregoing first and second thickness can independently be selected when forming the floor panel assembly of the present invention It selects.Therefore, first thickness can be 40mm, and second thickness can be 60mm;Or first thickness can be 60mm, and second Thickness can be 180mm;Etc..
The upper surface in wall supports area can be configured and by technical staff it is conceivable it is any in a manner of supporting wall or wall Wall component (such as wall frame or wall lining).Upper surface can be general planar and be roughly parallel to main floor surface district, And the wall frame component of the load-bearing surface with general planar is received by carry out size design.Easily, wall supports The upper surface in area can include to facilitate the component of attachment wall frame component, including being used to being inserted into fastener, embedded tight The hole of firmware or plate.
The upper surface of wall supports object can have at least about 10,20,30,40,50,60,70,80,90,100,110, 120th, the width of 130,140,150 or 160mm.
In one embodiment, floor panel assembly is in integral form, and can be by casting, moulding or shaping process To be formed.Technical staff is completely familiar with such technique, and for clarity, will not be discussed further in this specification. By using such technique, the upper surface in main floor area can be formed as with the slope extended downwardly towards Floor drain pipe Degree.This provides important advantage, because (and in contrast to the prior art) need not after mounting apply the coating of leveling The required gradient is provided to floor.
Floor panel assembly can be thought useful any bonding (with and without bone by the technical staff in architecture construction field Material) or polymeric material be made.
In general, the upper surface in main floor area is applied with floor overlay.The final use of module will usually be dominated and used Overlay, wherein such as ceramic tile (for example, made of ceramics or porcelain), composition floor material (such as polymer or lamination Object), carpet, the materials such as tabletting (such as eggshell china piece) may be useful.
It (is only to return that although the thickness in wall supports area can provide increased resistance of deformation when being made of any material Because in larger cross-sectional area), but this drag can further be improved by using the material of resistance to deformation power. Preferably by the material selection to assign further drag, and thus can be by such as fibrous material or bar-mat reinforcement, reinforcing bar The materials such as item or other structures enhance.
Certainly, when selecting material, it is contemplated that weight, volume and the cost of floor panel assembly.It has been found that use glass fibers It ties up enhanced concrete or has the concrete of glass aggregate particularly useful in the context of the present invention, provide acceptable Resistance of deformation, with rational light weight and with relatively low cost.
The present invention provides module portion further directed to the combination in floor panel assembly as described herein and wall lining Point.Wall lining can be secured directly to wall supports area and/or be directly supported by wall supports area.Alternatively, wall lining can Frame parts is secured directly to, the frame parts is fastened to wall supports area and/or is directly supported by wall supports area again.
Wall lining can be individual layer or compound.In the case where wall lining is not exposed to water, such as gypsum can be used Any materials such as plate, MDF, wood panelling.In the case where building block is for wet area, such as cement plate and porcelain can be used The waterproof materials such as brick.
In one embodiment, the lower edge of interior walls lining close to or adjacent main flat floor area.In any reality It applies in example, watertight is disposed around or within joint (or nearly joint) that can be between wall lining and main flat floor area Seal agent (such as silicone pointing).
Building block part may be configured such that wall supports area can support or fasten two wall linings;One An internal and outside.In general, the wall lining is substantially parallel to one another.
The present invention also provides a kind of building blocks, and it includes floor panel assembly as described herein or building block parts.Such as It uses herein, term " building block " is not intended to narrowly be construed to mean complete module.Usually mould is transported with pieces Segment is assembled into complete building block by block, scene.Therefore, term " building block " can refer to transporting for building block Segment or complete building block.
In general, building block includes one or more hoist points, the hoist point be configured to lifting device (such as Crane or forklift) engagement.The point allow to be promoted either individually or in combination at least weigh 500,1000,1500,2000, 2500th, the module of 3000,3500,4000,4500 or 5000kg.Hoist point can be by special hole, hook, eye or any other design Form implement.
The present invention also provides a kind of methods for constructing building, and it includes install building block described herein To the step in unfinished building structure.The method generally includes for building block to be fixed to unfinished building The step of structure.
The detailed description of the preferred embodiment of the present invention
Referring to Fig. 1, the glass-fiber reinforced concrete floor component used in bathroom module is shown.Institute State the floor area 10 that floor panel assembly includes general planar and the wall supports object 12 thickeied.Wall supports object 12 is defined as Area between vertical dotted line.In this embodiment, wall supports object 12 has the height of 100mm, and floor area has 25 The height of mm.The width of wall supports object 12 is 70mm on an upper.It will be noted that the inside face phase of wall supports object 12 It is slightly angled for opposite wall supports face, however this feature is not required, but to floor panel assembly of casting The result of technique.
Floor panel assembly is cast in this embodiment by binding material with integral form.It although cannot be from schema In be clearly seen, but the upper surface of the floor area 10 of general planar will fall the water court on floor area 10 with gentle slope It is guided to downcomer.As discussed above, this arrangement eliminates provide the needs of decline, this needs to leveling floor area It is needed for the floor panel assembly of the prior art.
Frame parts 14 is mounted on the upper surface of wall supports object 12, two-way wall lining is fixed to the frame section Part.It is the screw fastener with adhesive that fixing component (is not shown) in this part in this embodiment.
Wall lining by backing 16 (in this embodiment, aluminium keriotheca) and exposed surface 18 (in this embodiment It is stone walling covering) composition.
Two-way floor overlay is mounted with inferior to floor area 10 and inferior to wall lining 16,18, in this embodiment In be disposed upon 10mm ceramic tiles 20 on adhesive phase 22.Sealant layer 24 (being flexible pointing in this embodiment) To prevent water from entering in the area behind wall lining 16,18.
By this arrangement, imbrication effect is provided using the arranged superposed of wall lining 16,18 and wall supports object 12. Therefore, even if water will flow down along exposed surface 18 and destroy sealant 24, wall supports object 12 also can be into adjacent to house And it is also possible to the water into lower floor flat provides barrier layer.Floor panel assembly is substantially completely impermeable (or coated with not Water permeable membrane), thus water is converged in wet area.In this embodiment, wall supports region is generally about bathroom Circumference extends, so as to essentially form the internal shallow pond that substantially can indefinitely keep water.This moisture holding capacity can prevent stopping loss Bad adjacent rooms and lower floor room.
It is assumed that the floor panel assembly of existing module is general planar for whole surface, then the building mould of the prior art Block is insufficient for any imbrication effect.Therefore, any of the joint through the lower edge of wall lining is tried Water will be gone successively in adjacent rooms or beneath apartment with not weakening, it is possible to causing badly damaged.
This embodiment shows bathroom mould floor panel assembly in the block, and the module is mounted adjacent to room, and (it is not tide Wet zone) at.Neighbouring room is usually coated with MDF walls lining 26, and the MDF walls lining 26 is attached in this embodiment Onto the frame parts 14 identical with shower wall lining 16,18.Wall lining 26 is equipped with skirting board 28, and two dispose On floor 30.Floor overlay 32 is laid on 30 top of floor.
Turning now to second preferred embodiment shown in Fig. 2, it is illustrated in the situation of shower recess and uses this floor Component, wherein wall-supports 12 adjoining outer wall lining 34.In this embodiment, outer wall lining 34 is fire prevention Layer.It will be understood that in this situation, it is assumed that the module of this embodiment be mounted on building it is outer within the walls, then wall lining 34 for environment not in outside.
The embodiment of Fig. 2 includes gutter 36, with water resistance gasket 38 and the grid being positioned on 40.Mainly Plate area is attached covered with 10mm ceramic tiles 20 with adhesive phase 22.It will be noted that except main floor 10 and wall supports object Outside 12, also comprising sub-trenches floor area 42 and stepped region 44, the lower edge of interior walls lining 16,18 connects this embodiment It is bordering on the stepped region.
The assembled building block of Fig. 3 expositions, which show the circumferences that wall supports area 12 surrounds main floor area 10 Extension.Wall supports area is hidden at rear portion by interior walls lining 16,18.Frame parts 14 is shown as being placed in wall branch On the upper surface for supportting area 12.
It will be appreciated that, in the description to the exemplary embodiment of the present invention, in order to simplify the disclosure and help to understand each The various features of the present invention are grouped in single embodiment, schema together sometimes one or more of in terms of kind invention Or in its description.However, disclosed method should not be construed as reflecting that advocated invention is needed it is brighter than in each claim The intention for the feature more than feature really stated.But as the appended claims reflect, it is in terms of invention less than single Whole features of foregoing the disclosed embodiments.
In addition, although some embodiments described herein include some features without including institute in other embodiments Including other feature, but the combination plan of the feature of different embodiment is within the scope of the present invention, and forms different realities Example is applied, as skilled in the art will appreciate.For example, in the dependent claims, can be used in any combination any The embodiment advocated.
In description provided herein, various details are stated.However, it should be understood that can these be specific thin The embodiment of the present invention is put into practice in the case of section.In other examples, be still not shown in detail well-known method, structure and Technology is in order to avoid fuzzy understanding of the description.
Therefore, content while there has been described what be believed to be the preferred embodiment of the invention, but those skilled in the art Member is it will be recognized that it can made without departing from the spirit of the invention other and further modification, and it is desirable that master Open all such change and modification fallen within the scope of the present invention.It can add or delete functionality from block diagram, and can be Operation is exchanged between functional block.Can described method be added or be deleted within the scope of the invention several steps.
Although describing the present invention referring to specific example, those skilled in the art will be appreciated that can by it is many its Its form implements the present invention.

Claims (4)

1. a kind of premade bath room building block, including:
Floor panel assembly, with integral form by bonding or polymeric material is fabricated, which includes:
(i) main floor surface district, upper surface and the first minimum thickness with general planar and
(ii) wall supports area has the second minimum thickness, and second minimum thickness is more than first minimum thickness, and Second minimum thickness is at least 2 times of first minimum thickness, and the wall supports area surrounds the main floor surface The periphery in area extends to form shallow pond, and the shallow pond is substantially completely waterproof, and the water in the shallow pond can be retained,
Substantially vertical wall lining, with front surface, water flows down the front surface from it when in use, the lower end of wall lining It is arranged with the wall supports area overlapping, in order to provide imbrication effect the water revealed behind the wall lining is included in In the shallow pond with prevent water enter neighbouring or lower floor room.
2. premade bath room building block as described in claim 1, wherein first minimum thickness be at least 10mm and/or Second minimum thickness is at least 20mm.
3. premade bath room building block as claimed in claim 1 or 2, wherein the upper surface in the wall supports area is substantially flat Smooth.
4. a kind of method for constructing building, including by the building mould as described in Claim 1-3 any claim Block is installed to the step in unfinished building structure.
CN201410490251.2A 2014-09-23 2014-09-23 Premade bath room building block Expired - Fee Related CN105507471B (en)

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Application Number Priority Date Filing Date Title
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CN105507471B true CN105507471B (en) 2018-06-01

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Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1116484C (en) * 1994-08-19 2003-07-30 马芝纳力克技术公司 Method and apparatus for erecting building structures
WO2011006202A1 (en) * 2009-07-14 2011-01-20 Holdip Pty Ltd Building floor structure and process for forming same
CN101985830A (en) * 2010-08-02 2011-03-16 罗众名 Pond-free environmentally-friendly public toilet design
CN202730972U (en) * 2012-08-15 2013-02-13 苏州市建筑科学研究院有限公司 Waterproof node of wall body of bathroom
AU2012101755B4 (en) * 2012-11-29 2013-05-23 Stephen Johnson Waterproofing System for Wet Areas
CN103541562B (en) * 2013-11-15 2017-01-25 黑龙江宇辉新型建筑材料有限公司 Prefabricated concrete integrally-assembled decoration-free kitchen or toilet

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