CN105506975A - 一种新型环保阻燃整理剂及其制备方法 - Google Patents

一种新型环保阻燃整理剂及其制备方法 Download PDF

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CN105506975A
CN105506975A CN201610013202.9A CN201610013202A CN105506975A CN 105506975 A CN105506975 A CN 105506975A CN 201610013202 A CN201610013202 A CN 201610013202A CN 105506975 A CN105506975 A CN 105506975A
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王锦江
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HUZHOU QIANJIN SILK Co Ltd
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Abstract

本发明公开了一种新型环保阻燃整理剂，包括如下重量百分比的各组分：甘油磷酸酯20-30份、乙二醇单硬脂酸酯10-25份、乙酸铵5-11份、羟甲基纤维素8-12份、壳聚糖3-7份、二甲苯磺酸钾4-9份、愈创甘油醚11-22份、乙氧基甲叉丙二酸二乙酯6-12份、N-氨乙基-3-氨丙基甲基二甲氧基硅烷2-7份、山梨醇15-25份。该整理剂阻燃等级和阻燃性能得到显著提高，且环保无污染，环境友好。

Description

一种新型环保阻燃整理剂及其制备方法
技术领域
本发明属于整理剂领域，特别涉及一种环保阻燃整理剂及其制备方法。
背景技术
现如今，由于人口密度的增加，住房也更加集中化，在住房室内装饰中纺织品成为一大消费主体，但众所周知纺织品由于其材料易燃性，由纺织品引起的火灾也鲜有报道，这将导致人们人身安全和经济财产的重大损失。目前市面上现有的阻燃整理剂大部分是卤阻燃整理剂，虽然其具有对纺织品性能无影响、阻燃效果好等优点，但是同时由于其较大的发烟量，其中释放出的卤化氢气体以及织物本身燃烧产生的一氧化碳、二氧化碳、氮氧化物等气体会对人体造成二次伤害，影响人体健康，甚至致癌。因此，急需开发一种环保型的阻燃效果好的整理剂。
发明内容
针对现有技术中存在的以上技术问题，本发明提供了一种新型环保阻燃整理剂及其制备方法，在保持良好阻燃效果的同时避免含卤阻燃剂所带来的有害气体，确保人身安全。
技术方案：一种新型环保阻燃整理剂，包括如下重量百分比的各组分：甘油磷酸酯20-30份、乙二醇单硬脂酸酯10-25份、乙酸铵5-11份、羟甲基纤维素8-12份、壳聚糖3-7份、二甲苯磺酸钾4-9份、愈创甘油醚11-22份、乙氧基甲叉丙二酸二乙酯6-12份、N-氨乙基-3-氨丙基甲基二甲氧基硅烷2-7份、山梨醇15-25份。
进一步的，所述甘油磷酸酯22-26份、乙二醇单硬脂酸酯15-20份、乙酸铵7-10份、羟甲基纤维素9-11份、壳聚糖4-6份、二甲苯磺酸钾5-8份、愈创甘油醚15-20份、乙氧基甲叉丙二酸二乙酯7-10份、N-氨乙基-3-氨丙基甲基二甲氧基硅烷3-6份、山梨醇18-22份。
进一步的，所述甘油磷酸酯24份、乙二醇单硬脂酸酯18份、乙酸铵8份、羟甲基纤维素10份、壳聚糖5份、二甲苯磺酸钾7份、愈创甘油醚18份、乙氧基甲叉丙二酸二乙酯8份、N-氨乙基-3-氨丙基甲基二甲氧基硅烷5份、山梨醇20份。
一种环保阻燃整理剂的制备方法，包括如下步骤：
S1：将甘油磷酸酯20-30份、乙酸铵5-11份、羟甲基纤维素8-12份和愈创甘油醚11-22份加入反应器中，将温度升至40-45℃，磁力搅拌混合均匀，得到A液；
S2：乙二醇单硬脂酸酯10-25份、壳聚糖3-7份、乙氧基甲叉丙二酸二乙酯6-12份和山梨醇15-25份在温度50-55℃下搅拌后，经超声处理5-10min，得到B液；
S3：在不断搅拌下，将二甲苯磺酸钾4-9份在7-10min内滴加入步骤S1中所述A液中得到C液；将N-氨乙基-3-氨丙基甲基二甲氧基硅烷2-7份在10-12min内滴加入步骤S2中所述B液中得到D液；
S4：将步骤S3中所述C液和D液混合超声10-15min后，静置冷却即可得到所述环保阻燃整理剂。
进一步的，步骤S1中所述温度为42℃，所述磁力搅拌的时间为20-40min。
进一步的，步骤S2中所述温度为53℃，所述超声处理的功率为800-850W，超声处理8min。
进一步的，步骤S3中所述二甲苯磺酸钾的滴加时间为9min，所述N-氨乙基-3-氨丙基甲基二甲氧基硅烷的滴加时间为11min。
进一步的，步骤S4中所述超声的功率为1000-1500W，超声12min。
有益效果：
本发明所述环保阻燃整理剂的制备方法，将愈创甘油醚、乙氧基甲叉丙二酸二乙酯和N-氨乙基-3-氨丙基甲基二甲氧基硅烷加入整理剂的原始制备原料中，提高了制备所得整理剂阻燃等级，具有良好的阻燃效果，同时该整理剂制备原料中避免使用卤元素，使经该整理剂环保无污染。
具体实施方式
实施例1
S1：将甘油磷酸酯20份、乙酸铵5份、羟甲基纤维素8份和愈创甘油醚11份加入反应器中，将温度升至40℃，磁力搅拌20min混合均匀，得到A液；
S2：乙二醇单硬脂酸酯10份、壳聚糖3份、乙氧基甲叉丙二酸二乙酯6份和山梨醇15份在温度50℃下搅拌后，在800W功率下超声处理5min，得到B液；
S3：在不断搅拌下，将二甲苯磺酸钾4份在7min内滴加入步骤S1中所述A液中得到C液；将N-氨乙基-3-氨丙基甲基二甲氧基硅烷2份在10min内滴加入步骤S2中所述B液中得到D液；
S4：将步骤S3中所述C液和D液混合，在1000W功率下超声10min后，静置冷却即可得到所述环保阻燃整理剂。
将该整理剂应用于棉织物上，经检测，极限氧指数为47％，经过50次洗涤后阻燃棉织物极限氧指数为41％。
实施例2
S1：将甘油磷酸酯30份、乙酸铵11份、羟甲基纤维素12份和愈创甘油醚22份加入反应器中，将温度升至45℃，磁力搅拌40min混合均匀，得到A液；
S2：乙二醇单硬脂酸酯25份、壳聚糖7份、乙氧基甲叉丙二酸二乙酯12份和山梨醇25份在温度55℃下搅拌后，在850W功率下超声处理10min，得到B液；
S3：在不断搅拌下，将二甲苯磺酸钾9份在10min内滴加入步骤S1中所述A液中得到C液；将N-氨乙基-3-氨丙基甲基二甲氧基硅烷7份在12min内滴加入步骤S2中所述B液中得到D液；
S4：将步骤S3中所述C液和D液混合，在1500W功率下超声15min后，静置冷却即可得到所述环保阻燃整理剂。
将该整理剂应用于棉织物上，经检测，极限氧指数为42％，经过50次洗涤后阻燃棉织物极限氧指数为37％。
实施例3
S1：将甘油磷酸酯22份、乙酸铵7份、羟甲基纤维素9份和愈创甘油醚15份加入反应器中，将温度升至40℃，磁力搅拌20min混合均匀，得到A液；
S2：乙二醇单硬脂酸酯15份、壳聚糖4份、乙氧基甲叉丙二酸二乙酯7份和山梨醇18份在温度50℃下搅拌后，在800W功率下超声处理5min，得到B液；
S3：在不断搅拌下，将二甲苯磺酸钾5份在7min内滴加入步骤S1中所述A液中得到C液；将N-氨乙基-3-氨丙基甲基二甲氧基硅烷3份在10min内滴加入步骤S2中所述B液中得到D液；
S4：将步骤S3中所述C液和D液混合，在1000W功率下超声10min后，静置冷却即可得到所述环保阻燃整理剂。
将该整理剂应用于棉织物上，经检测，极限氧指数为41％，经过50次洗涤后阻燃棉织物极限氧指数为35％。
实施例4
S1：将甘油磷酸酯26份、乙酸铵10份、羟甲基纤维素11份和愈创甘油醚20份加入反应器中，将温度升至45℃，磁力搅拌30min混合均匀，得到A液；
S2：乙二醇单硬脂酸酯20份、壳聚糖6份、乙氧基甲叉丙二酸二乙酯10份和山梨醇22份在温度55℃下搅拌后，在850W功率下超声处理10min，得到B液；
S3：在不断搅拌下，将二甲苯磺酸钾8份在10min内滴加入步骤S1中所述A液中得到C液；将N-氨乙基-3-氨丙基甲基二甲氧基硅烷6份在12min内滴加入步骤S2中所述B液中得到D液；
S4：将步骤S3中所述C液和D液混合，在1500W功率下超声15min后，静置冷却即可得到所述环保阻燃整理剂。
将该整理剂应用于棉织物上，经检测，极限氧指数为43％，经过50次洗涤后阻燃棉织物极限氧指数为36％。
实施例5
S1：将甘油磷酸酯24份、乙酸铵8份、羟甲基纤维素10份和愈创甘油醚18份加入反应器中，将温度升至42℃，磁力搅拌30min混合均匀，得到A液；
S2：乙二醇单硬脂酸酯18份、壳聚糖5份、乙氧基甲叉丙二酸二乙酯8份和山梨醇20份在温度53℃下搅拌后，在800W功率下超声处理8min，得到B液；
S3：在不断搅拌下，将二甲苯磺酸钾7份在9min内滴加入步骤S1中所述A液中得到C液；将N-氨乙基-3-氨丙基甲基二甲氧基硅烷6份在11min内滴加入步骤S2中所述B液中得到D液；
S4：将步骤S3中所述C液和D液混合，在1300W功率下超声12min后，静置冷却即可得到所述环保阻燃整理剂。
将该整理剂应用于棉织物上，经检测，极限氧指数为49％，经过50次洗涤后阻燃棉织物极限氧指数为42％。
对比例1
S1：将甘油磷酸酯20份、乙酸铵5份和羟甲基纤维素8份加入反应器中，将温度升至40℃，磁力搅拌20min混合均匀，得到A液；
S2：乙二醇单硬脂酸酯10份、壳聚糖3份和山梨醇15份在温度50℃下搅拌后，在800W功率下超声处理5min，得到B液；
S3：在不断搅拌下，将二甲苯磺酸钾4份在7min内滴加入步骤S1中所述A液中得到C液；
S4：将步骤S3中所述C液和步骤S2中B液混合，在1000W功率下超声10min后，静置冷却即可得到整理剂。
将该整理剂应用于棉织物上，经检测，极限氧指数为22％，经过50次洗涤后阻燃棉织物极限氧指数为12％。
对比例2
S1：将甘油磷酸酯30份、乙酸铵11份和羟甲基纤维素12份加入反应器中，将温度升至45℃，磁力搅拌40min混合均匀，得到A液；
S2：乙二醇单硬脂酸酯25份、壳聚糖7份和山梨醇25份在温度55℃下搅拌后，在850W功率下超声处理10min，得到B液；
S3：在不断搅拌下，将二甲苯磺酸钾9份在10min内滴加入步骤S1中所述A液中得到C液；
S4：将步骤S3中所述C液和步骤S2中所述B液混合，在1500W功率下超声15min后，静置冷却即可得到整理剂。
将该整理剂应用于棉织物上，经检测，极限氧指数为19％，经过50次洗涤后阻燃棉织物极限氧指数为13％。

Claims (8)

1.一种新型环保阻燃整理剂，其特征在于，包括如下重量百分比的各组分：甘油磷酸酯20-30份、乙二醇单硬脂酸酯10-25份、乙酸铵5-11份、羟甲基纤维素8-12份、壳聚糖3-7份、二甲苯磺酸钾4-9份、愈创甘油醚11-22份、乙氧基甲叉丙二酸二乙酯6-12份、N-氨乙基-3-氨丙基甲基二甲氧基硅烷2-7份、山梨醇15-25份。
2.根据权利要求1所述的一种环保阻燃整理剂，其特征在于，所述甘油磷酸酯22-26份、乙二醇单硬脂酸酯15-20份、乙酸铵7-10份、羟甲基纤维素9-11份、壳聚糖4-6份、二甲苯磺酸钾5-8份、愈创甘油醚15-20份、乙氧基甲叉丙二酸二乙酯7-10份、N-氨乙基-3-氨丙基甲基二甲氧基硅烷3-6份、山梨醇18-22份。
3.根据权利要求2所述的一种环保阻燃整理剂，其特征在于，所述甘油磷酸酯24份、乙二醇单硬脂酸酯18份、乙酸铵8份、羟甲基纤维素10份、壳聚糖5份、二甲苯磺酸钾7份、愈创甘油醚18份、乙氧基甲叉丙二酸二乙酯8份、N-氨乙基-3-氨丙基甲基二甲氧基硅烷5份、山梨醇20份。
4.一种环保阻燃整理剂的制备方法，其特征在于，包括如下步骤：
S1：将甘油磷酸酯20-30份、乙酸铵5-11份、羟甲基纤维素8-12份和愈创甘油醚11-22份加入反应器中，将温度升至40-45℃，磁力搅拌混合均匀，得到A液；
S2：乙二醇单硬脂酸酯10-25份、壳聚糖3-7份、乙氧基甲叉丙二酸二乙酯6-12份和山梨醇15-25份在温度50-55℃下搅拌后，经超声处理5-10min，得到B液；
S3：在不断搅拌下，将二甲苯磺酸钾4-9份在7-10min内滴加入步骤S1中所述A液中得到C液；将N-氨乙基-3-氨丙基甲基二甲氧基硅烷2-7份在10-12min内滴加入步骤S2中所述B液中得到D液；
S4：将步骤S3中所述C液和D液混合超声10-15min后，静置冷却即可得到所述环保阻燃整理剂。
5.根据权利要求4所述的一种环保阻燃整理剂的制备方法，其特征在于，步骤S1中所述温度为42℃，所述磁力搅拌的时间为20-40min。
6.根据权利要求4所述的一种环保阻燃整理剂的制备方法，其特征在于，步骤S2中所述温度为53℃，所述超声处理的功率为800-850W，超声处理8min。
7.根据权利要求4所述的一种环保阻燃整理剂的制备方法，其特征在于，步骤S3中所述二甲苯磺酸钾的滴加时间为9min，所述N-氨乙基-3-氨丙基甲基二甲氧基硅烷的滴加时间为11min。
8.根据权利要求4所述的一种环保阻燃整理剂的制备方法，其特征在于，步骤S4中所述超声的功率为1000-1500W，超声12min。
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