CN105502381A - Active carbon preparation method and active carbon - Google Patents
Active carbon preparation method and active carbon Download PDFInfo
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- CN105502381A CN105502381A CN201610074094.6A CN201610074094A CN105502381A CN 105502381 A CN105502381 A CN 105502381A CN 201610074094 A CN201610074094 A CN 201610074094A CN 105502381 A CN105502381 A CN 105502381A
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Abstract
The invention provides an active carbon preparation method and active carbon, and solves the technical problems of environmental pollution caused by straw incineration and difficult recycling of wasted roots, stems and leaves of plants in the prior art. The active carbon preparation method comprises the following steps: material crushing; material forming; material carbonizing; material cooling; carbon block crushing; carbon block activating; acid pickling; washing and drying. By adopting the technical scheme provided by the invention, a new way for treating forestry and agricultural residues in a green environment-friendly manner is provided for the prior art, and furthermore, active carbon products with economical benefits can be obtained.
Description
Technical field
The present invention relates to gac preparing technical field, particularly a kind of method and gac preparing gac.
Background technology
In prior art, stalk is the subsidiary product of agriculture production, and as agriculture production big country, the annual stalk output of China can reach 700,000,000 ~ 800,000,000 tons, add that forestry waste is as bamboo branch, wood chip, afforestation lop etc., produce agriculture and forestry organic waste material per year and reach more than 1,000,000,000 tons.Sichuan is as the large province of National Agricultural, and the annual agriculture and forestry organic waste material produced reaches more than one hundred million ton.Every autumn harvest of ripening in summer, the information of crop straw burning is just constantly transmitted in various places, and city is shrouded by gray haze, and occur the materials such as a large amount of PM2.5 suspended substances in air, visibility meter sharply declines, and causes trip difficulty.Crop straw burning remains incessant after repeated prohibition, and solve the problem of crop straw burning, should, in advance for stalk finds a way out, allow more refuse become resource.The purposes of current agriculture and forestry organic waste material resource is mainly used in the aspects such as straw-returning, straw feed, fuel, but owing to there is straw transportation inconvenience, disperseing the reason comprehensive utilization ratios such as difficulty is collected, treatment technology falls behind less than 50%, remaining waste is burned or is abandoned, not only have impact on the hygienic condition in rural area, agriculture and forestry organic waste material burns and also creates huge environmental pollution.
Therefore, how to improve the utilization ratio of stalk, the environmental pollution that containment crop straw burning causes becomes a kind of required.
Summary of the invention
For this reason, the invention provides a kind of method preparing gac, solve crop straw burning in prior art and easily bring environmental pollution, and how further by technical problem that the root, stem and leaf of discarded plant is recycled.
For this reason, the invention provides a kind of method preparing gac, comprise the steps:
Crushing material: roots of plants, stem or leaf are pulverized as length is no more than the section shape of 5cm by material chopping mechanism;
Material forming: above-mentioned section of shape roots of plants, stem or leaf are squeezed into lumpy material by material forming device;
Material carbonization: be charcoal block by above-mentioned lumpy material carbonization by charring furnace;
Material cools: above-mentioned charcoal block is cooled to normal temperature;
Carbon block smashing: the indefinite form particulate state charcoal block cooled carbon block smashing to diameter being less than 2cm;
Charcoal block activates: activate as gac crude product by water vapour by above-mentioned indefinite form particulate state charcoal block at 750 ~ 880 DEG C of temperature;
Pickling: above-mentioned gac crude acid is boiled by pickler;
Washing: the gac after pickling is washed to pH value neutrality by water washing device;
Dry: to obtain active carbon finished products by after the gac drying obtained after washing.
According to an embodiment of the invention, wherein, the length of described section of shape plant roots and stems is 0.5 ~ 2.5cm.
According to an embodiment of the invention, wherein, described lumpy material in charring furnace, carbonization 10 ~ 12 hours under 470 ~ 550 DEG C of temperature environments.
According to an embodiment of the invention, wherein, the size of described indefinite form particulate state charcoal block is less than 1.5X1X1cm.
According to an embodiment of the invention, wherein, described roots of plants, stem are stalk.
According to an embodiment of the invention, wherein, described active carbon finished products water content is 8 ~ 10%.
For this reason, the invention provides a kind of gac, described gac is obtained by foregoing method.
The present invention, by providing a kind of method that roots of plants, stem or leaf can be converted into gac, for prior art provides a kind of with the new way of the mode process agriculture and forestry organic waste material of environmental protection, and can obtain the activated carbon product with economic benefit further.The middle fixed carbon content of plant roots and stems of the prior art is generally on the low side, if such as the branches and leaves of plant are directly carried out carbonization, most of branches and leaves in carbonization are very easily translated into ashes, and then carbonization efficiency is too low, the present invention is by passing through Contoured squeeze by roots of plants, stem or leaf, while significantly reducing the space of raw material accumulation, obtain the lumpy material that structural strength is even better than timber, and then better the carbon component in raw material is concentrated reservation, for charcoal pick-up rate when improving further carbonization provides strong technical support.
Further, the present invention, by the length of described section of shape plant roots and stems is cut into 0.5 ~ 2.5cm, provides strong structural support for convenience of material forming.
Further, the present invention, by arranging suitable carbonization temperature and carbonization duration for charring furnace, providing strong technical support for obtaining gac further, reach and impel lumpy material carbonization technique effect completely, and then carbonization pick-up rate is higher.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the production scheme of the method preparing gac in the embodiment of the present invention 1;
Fig. 2 is the whole workflow preparing gac in the embodiment of the present invention 2.
Embodiment
Below in conjunction with embodiment, the specific embodiment of the present invention is described in further detail.Following examples only for illustration of the present invention, but can not be used for limiting the scope of the invention.
Embodiment 1:
Without loss of generality, as shown in Figure 1, the invention provides a kind of method preparing gac, described method comprises the steps:
Crushing material: roots of plants, stem or leaf are pulverized as length is no more than the section shape of 5cm by material chopping mechanism;
Material forming: above-mentioned section of shape roots of plants, stem or leaf are squeezed into lumpy material by material forming device;
Material carbonization: be charcoal block by above-mentioned lumpy material carbonization by charring furnace;
Material cools: above-mentioned charcoal block is cooled to normal temperature;
Carbon block smashing: the indefinite form particulate state charcoal block cooled carbon block smashing to diameter being less than 2cm;
Charcoal block activates: activate as gac crude product by water vapour by above-mentioned indefinite form particulate state charcoal block at 750 ~ 880 DEG C of temperature;
Pickling: above-mentioned gac crude acid is boiled by pickler;
Washing: the gac after pickling is washed to pH value neutrality by water washing device;
Dry: to obtain active carbon finished products by after the gac drying obtained after washing.
Preferably, in an optimal technical scheme of the present embodiment, the length of described section of shape plant roots and stems is 0.5 ~ 2.5cm.
The present invention, by providing a kind of method that roots of plants, stem or leaf can be converted into gac, for prior art provides a kind of with the new way of the mode process agriculture and forestry organic waste material of environmental protection, and can obtain the activated carbon product with economic benefit further.The middle fixed carbon content of plant roots and stems of the prior art is generally on the low side, if such as the branches and leaves of plant are directly carried out carbonization, most of branches and leaves in carbonization are very easily translated into ashes, and then carbonization efficiency is too low, the present invention is by passing through Contoured squeeze by roots of plants, stem or leaf, while significantly reducing the space of raw material accumulation, obtain the lumpy material that structural strength is even better than timber, and then better the carbon component in raw material is concentrated reservation, for charcoal pick-up rate when improving further carbonization provides strong technical support.
Embodiment 2:
Further, the present embodiment on the basis of above-described embodiment, described lumpy material in charring furnace, carbonization 10 ~ 12 hours under 470 ~ 550 DEG C of temperature environments.
Preferably, in an optimal technical scheme of the present embodiment, the size of described indefinite form particulate state charcoal block is less than 1.5X1X1cm.
Preferably, in an optimal technical scheme of the present embodiment, described roots of plants, stem are stalk.
Preferably, in an optimal technical scheme of the present embodiment, described active carbon finished products water content is 8 ~ 10%.
As shown in Figure 2, in the present embodiment, prepare the whole workflow of gac, wherein,
001, material chopping mechanism; 002, shaped device; 003, charring furnace; 004, activation furnace; 005, steam evaporator; 006, pickler; 007, water washing device; 008, hot blast continuous drier.
The title of major equipment selected in the present embodiment, model and manufacturer as follows:
Material chopping mechanism---stalk cutter, cx-1, Sichuan Yao Nong Electromechanical Technology Co., Ltd;
Shaped device---stalk ring die forming machine, YL-0.5, Sichuan Yao Nong Electromechanical Technology Co., Ltd;
Charring furnace---receive rich hot resistance charring furnace, B180, German Na Bore industrial furnace company;
Activation furnace---HRY-05, Sichuan benevolence source boiler equipment company limited;
Steam evaporator---Full-automatic electrical heating steam evaporator, WT-0.5, Shanghai Wei Tian garment machinery company limited;
Pickler---pickling tank, PP-0.5m
3, Sichuan benevolence source boiler equipment company limited;
Water washing device---water washing tank, PP-0.5m
3, Sichuan benevolence source boiler equipment company limited;
Hot blast continuous drier---Continuous Heat air dryer, RY-1.5, Sichuan benevolence source boiler equipment company limited.
The specific operation process of the present embodiment is as follows:
By the agriculture and forestry organic waste material of dryness in the sun moisture in 16 ~ 22% scopes by manually sending into chopping mechanism, be chopped into the cutting back of length at 0.5 ~ 2.5cm, particle is transported to the feed bin of shaped device through rotary conveyor; Control input speed, make particle be squeezed into bulk; Lumpy material is transported to charring furnace feed bin by rotary conveyor; Molding massive material interval enters charring furnace, in charing cooking stove, within 10 ~ 12 hours, become charcoal block through 470 ~ 550 DEG C of temperature charings; Be cooled to after normal temperature through water-cooling system by charcoal block and be transported to crusher feed-inlet by rotary conveyor, charcoal block becomes the indefinite form particle of 1.5*1*1 size through crushing and screening; Indefinite form particle is risen to activation furnace feed bin by chapelet, is conveyed into Physical activation converter through worm conveyor, by Physical activation converter at 750 ~ 880 DEG C of temperature, make activator with water vapor, activate Viability charcoal crude product; By gac crude product by rotary conveyor intermittent delivery to pickler, carry out acid through pickler and cook off except ash content; Through water washing device, gac is washed till neutrality further again; The wet gac washed to neutrality is transported to hot blast continuous drier opening for feed through rotary conveyor, control input speed, make dried gac keep moisture 8 ~ 10%, after drying through be up to the standards packaging activated carbon product.
It should be noted that, the described agriculture and forestry organic waste material in the present embodiment is the root, stem and leaf of the withered Defeat of plant, is preferably the stalk in farmland.In addition; because the equipment that can be used for preparing gac of the present invention is not limited to relevant device cited in the present embodiment, therefore every processing units that can reach same or more excellent processing effect in each procedure of processing all should fall into protection scope of the present invention.
Embodiment 3:
The present embodiment provides a kind of gac on the basis of above-described embodiment, and described gac is obtained by the method in above-described embodiment.
The present invention can realize different material combination treatment, and the stalk shaping to difficulty completes shaping clamp dog under adopting and adding suitable adjuvants.Widen the subject range of forming machine greatly, expand raw material range.Because the fixed carbon content of agriculture and forestry organic waste material is generally on the low side, such as various leaf, as direct charing, what substantially obtain is ash, and charcoal yield is low.By Contoured squeeze, greatly reduce stockpile product space, the stalk after briquetting, its hardness is even better than timber, also just retains fixed carbon in various component preferably.Adopt first shaping rear charing, agriculture and forestry organic waste material 10% Char Yield can be improved.
More than inventing is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the technology of the present invention principle; can also make some improvement and modification, these improve and modification also should be considered as protection scope of the present invention.
It should be noted, the present invention will be described instead of limit the invention for above-described embodiment, and those skilled in the art can design alternative embodiment when not departing from the scope of claims.In the claims, any reference symbol between bracket should be configured to limitations on claims.Word " comprises " not to be got rid of existence and does not arrange element in the claims or step.Word "a" or "an" before being positioned at element is not got rid of and be there is multiple such element.The present invention can by means of including the hardware of some different elements and realizing by means of the computer of suitably programming.In the unit claim listing some devices, several in these devices can be carry out particular embodiment by same hardware branch.Word first, second and third-class use do not represent any order.
Claims (7)
1. prepare a method for gac, described method comprises the steps:
Crushing material: roots of plants, stem or leaf are pulverized as length is no more than the section shape of 5cm by material chopping mechanism;
Material forming: above-mentioned section of shape roots of plants, stem or leaf are squeezed into lumpy material by material forming device;
Material carbonization: be charcoal block by above-mentioned lumpy material carbonization by charring furnace;
Material cools: above-mentioned charcoal block is cooled to normal temperature;
Carbon block smashing: the indefinite form particulate state charcoal block cooled carbon block smashing to diameter being less than 2cm;
Charcoal block activates: activate as gac crude product by water vapour by above-mentioned indefinite form particulate state charcoal block at 750 ~ 880 DEG C of temperature;
Pickling: above-mentioned gac crude acid is boiled by pickler;
Washing: the gac after pickling is washed to pH value neutrality by water washing device;
Dry: to obtain active carbon finished products by after the gac drying obtained after washing.
2. method according to claim 1, wherein, the length of described section of shape plant roots and stems is 0.5 ~ 2.5cm.
3. method according to claim 1, wherein, described lumpy material in charring furnace, carbonization 10 ~ 12 hours under 470 ~ 550 DEG C of temperature environments.
4. method according to claim 1, wherein, the size of described indefinite form particulate state charcoal block is less than 1.5X1X1cm.
5. method according to claim 1, wherein, described roots of plants, stem are stalk.
6. the method according to any one of Claims 1 to 5 item, wherein, described active carbon finished products water content is 8 ~ 10%.
7. a gac, described gac method according to any one of claim 1 ~ 6 obtains.
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Cited By (7)
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CN106495148A (en) * | 2016-10-21 | 2017-03-15 | 过冬 | A kind of method for preparing activated carbon and activated carbon |
CN106955669A (en) * | 2017-04-11 | 2017-07-18 | 福建省鑫森炭业股份有限公司 | A kind of high-performance desulphurization denitration activated carbon and preparation method thereof |
CN107746355A (en) * | 2017-10-25 | 2018-03-02 | 山东胜景旅游发展有限公司 | The preparation method of conditioner is prepared using activated carbon and organic fertilizer |
CN109622192A (en) * | 2018-12-25 | 2019-04-16 | 宁波越茂活性炭有限公司 | A kind of activated carbon treatment device |
CN110745805A (en) * | 2018-07-24 | 2020-02-04 | 张森 | Method for preparing hemp stalk carbon powder |
CN111807361A (en) * | 2020-07-02 | 2020-10-23 | 江苏竹溪活性炭有限公司 | Plant activated carbon for food additive |
CN111874904A (en) * | 2020-08-18 | 2020-11-03 | 胡红建 | Preparation process of activated carbon |
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CN101186293A (en) * | 2006-11-17 | 2008-05-28 | 同方炭素科技有限公司 | Method for preparing granular activated carbon |
CN101817524A (en) * | 2010-05-05 | 2010-09-01 | 卞奎友 | Process for producing activated carbon by physical activation method |
CN102337143A (en) * | 2010-07-22 | 2012-02-01 | 重庆三峡农业科学院 | Carbonization method for straws |
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CN101016154A (en) * | 2006-08-14 | 2007-08-15 | 胡景阳 | Method of preparing active carbon for gas cleaning and environmental protection by crop straw |
CN101186293A (en) * | 2006-11-17 | 2008-05-28 | 同方炭素科技有限公司 | Method for preparing granular activated carbon |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106495148A (en) * | 2016-10-21 | 2017-03-15 | 过冬 | A kind of method for preparing activated carbon and activated carbon |
CN106955669A (en) * | 2017-04-11 | 2017-07-18 | 福建省鑫森炭业股份有限公司 | A kind of high-performance desulphurization denitration activated carbon and preparation method thereof |
CN107746355A (en) * | 2017-10-25 | 2018-03-02 | 山东胜景旅游发展有限公司 | The preparation method of conditioner is prepared using activated carbon and organic fertilizer |
CN110745805A (en) * | 2018-07-24 | 2020-02-04 | 张森 | Method for preparing hemp stalk carbon powder |
CN109622192A (en) * | 2018-12-25 | 2019-04-16 | 宁波越茂活性炭有限公司 | A kind of activated carbon treatment device |
CN111807361A (en) * | 2020-07-02 | 2020-10-23 | 江苏竹溪活性炭有限公司 | Plant activated carbon for food additive |
CN111874904A (en) * | 2020-08-18 | 2020-11-03 | 胡红建 | Preparation process of activated carbon |
CN111874904B (en) * | 2020-08-18 | 2021-08-31 | 江苏乾汇和环保再生有限公司 | Preparation process of activated carbon |
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