CN105501331B - Automotive seat assembling line and its assembly method - Google Patents
Automotive seat assembling line and its assembly method Download PDFInfo
- Publication number
- CN105501331B CN105501331B CN201510940833.0A CN201510940833A CN105501331B CN 105501331 B CN105501331 B CN 105501331B CN 201510940833 A CN201510940833 A CN 201510940833A CN 105501331 B CN105501331 B CN 105501331B
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- conveying
- top plate
- plc controller
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D65/00—Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
- B62D65/02—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
- B62D65/14—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components the sub-units or components being passenger compartment fittings, e.g. seats, linings, trim, instrument panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D65/00—Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
- B62D65/02—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
- B62D65/18—Transportation, conveyor or haulage systems specially adapted for motor vehicle or trailer assembly lines
Abstract
The invention discloses automotive seat assembling line and its assembly method, the automotive seat assembling line includes workbench and the conveyer chain on the workbench both sides, and sliding rail assembly assembly station, cushion assembly assembly station, backrest general assembly station, backplate safety belt lock catch assembly station, headrest assembly station, harness are followed successively by the workbench and arranges station, the first transfer station, transition station, the second transfer station, appearance Function detection station, reprocess station and multiple package position；First transfer station sidepiece is equipped with positioned at the sound insulation detection conveying workbench led on sound insulation detection room side, and the opposite side in sound insulation detection room is equipped with the sound insulation detection output working table for leading to the second transfer station；The present invention not only reduces labor intensity, improves work efficiency, and operates orderly, it is not easy to which error and neglected loading, can ensure that seat assembles quality.
Description
Technical field
The present invention relates to automotive seat production, and in particular to automotive seat assembling line and assembly method.
Background technology
Automotive seat is the crucial inner-decoration component on automobile, and automotive seat assembling directly affects automotive seat quality.Application
The automotive seat assembly line that people has found to use at present is, it is necessary to which seat of manually taking is assembled to each station, it is impossible to meets collection
The demand of middle automated production；Not only efficiency of assembling is low, and assembling labor intensity is high, and the installation time of each assembly station is difficult to handle
Easily there is the situation of neglected loading when controlling, while assembling, directly affect the assembling quality of seat.
The content of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide can realize centralized and automatic assembling, assembling effect
Rate is high, can ensure to assemble the automotive seat assembling line and assembly method of quality.
To achieve these goals, the technical solution adopted by the present invention is：
The automotive seat assembling line, including workbench and the conveyer chain on the workbench both sides, the work
Make to be followed successively by sliding rail assembly assembly station, cushion assembly assembly station, backrest general assembly station, backplate safety belt lock catch on platform
Assembly station, headrest assembly station, harness arrange station, the first transfer station, transition station, the second transfer station, appearance work(
Energy detection station, reprocess station and multiple package position；First transfer station sidepiece is equipped with sound insulation detection room side
Sound insulation detects conveying workbench, and the opposite side in sound insulation detection room is equipped with the sound insulation detection output services for leading to the second transfer station
Platform.
The automotive seat assembling line, including PLC controller, the sliding rail assembly assembly station, cushion assembly assembling
Station, backrest general assembly station, backplate safety belt lock catch assembly station, headrest assembly station, harness arrange station, appearance work(
Can detection station, reprocess station and the travel switch and limiter that are connected with the PLC controller be equipped with multiple package position.
First transfer station includes top plate and the first conveyer belt on the top plate both sides, under the top plate
Side is equipped with the jacking cylinder connected with the PLC controller or oil cylinder, and the top plate is equipped with what is connected with the PLC controller
Travel switch；The transition station is equipped with limiter close to the side of first transfer station.
The sound insulation detection conveying workbench both sides are equipped with the defeated of the seat that conveying comes from the switching of the first transfer station
Chain is sent, the sound insulation detection conveying workbench corresponds to the sound insulation detection room entry position and is equipped with input top plate, the input
The lower section of top plate is equipped with the jacking cylinder connected with the PLC controller or oil cylinder, and the input top plate is equipped with and the PLC
The travel switch of controller connection；The input top plate both sides are equipped with the second conveyer belt；The sound insulation detects conveying workbench
The side of the upper conveyer belt positioned at the input top plate sets travel switch and limiter.
The sound insulation detection output working table both sides are equipped with the output chain for the seat that conveying is exported from detection room entrance,
The sound insulation detection output working table corresponds to second transfer station position and is equipped with conveying top plate, the lower section of the conveying top plate
Equipped with the jacking cylinder or oil cylinder connected with the PLC controller, the conveying top plate is equipped with to be connected with the PLC controller
Travel switch；The both sides of the conveying top plate are equipped with the 3rd conveyer belt.
The limiter includes the cylinder that connect with the PLC controller, the piston rod of the cylinder equipped with it is described
The baffle that piston rod is flexibly connected, the baffle favour the horizontal plane and set, and the top of the baffle is equipped with ball, institute
State the fore-set that piston rod is equipped with and the bottom terminal ends of the baffle contact.
The baffle top is equipped with U-shaped connecting fork, and the U-shaped connecting fork is pierced by the U-shaped connecting fork equipped with both ends
Positioning pin, the ball are pierced by the both ends end of the U-shaped connecting fork installed in the positioning pin.
Upper frame is equipped with above the workbench, is equipped with the upper frame above the backrest general assembly station and is used to detect
Backrest connects the torque tester of bolt torsion with seat base.
Upper frame above the backplate safety belt lock catch assembly station, which is equipped with, to be used to detect safety belt lock catch and base bone
Frame connects the torque tester of bolt torsion.
The assembly method of automotive seat, is realized using above-mentioned automotive seat assembling line, is specially：
Conveying base is put on conveyer chain, and when conveying base is transmitted to sliding rail assembly assembly station by conveyer chain, triggering is slided
The travel switch of rail general assembly station, the limiter of PLC controller control sliding rail assembly assembly station, which stretches out, blocks conveying bottom
Seat, sliding rail assembly is assembled on conveying base；
When sliding rail assembly assembling reaches setting time, the limiter of PLC controller control sliding rail assembly assembly station is retracted,
Conveying base will be delivered to cushion assembly assembly station by conveyer chain, trigger the travel switch of cushion assembly assembly station, PLC controls
The limiter of device control cushion assembly assembly station processed, which stretches out, blocks conveying base, assembles cushion assembly；
When cushion assembly assembling reaches setting time, the limiter of PLC controller control cushion assembly assembly station is retracted,
Conveying base is transmitted to backrest general assembly station by conveyer chain, triggers the travel switch of backrest general assembly station, PLC controls
The limiter of device control backrest general assembly station, which stretches out, blocks conveying base, assembles backrest assembly；After backrest general assembly is good,
Using the torque tester detection backrest on the upper frame above backrest general assembly station bolt is connected with seat base
Torsion；
When backrest general assembly reaches setting time, the limiter of PLC controller control backrest general assembly station is retracted,
Conveying base is transmitted to backplate safety belt lock catch assembly station by conveyer chain, triggers the stroke of backplate safety belt lock catch assembly station
Switch, the limiter of PLC controller control backplate safety belt lock catch assembly station, which stretches out, blocks conveying base, assembling backplate safety
Belt lock catch；After backplate safety belt lock catch assembles, examined using the moment of torsion on the upper frame above backplate safety belt lock catch assembly station
Survey the torsion that instrument detection safety belt lock catch connects bolt with base skeleton；
When the assembling of backplate safety belt lock catch reaches setting time, PLC controller control backplate safety belt lock catch assembly station
Limiter retract, conveying base is transmitted to headrest assembly station by conveyer chain, the travel switch of triggering headrest assembly station,
The limiter of PLC controller control headrest assembly station, which stretches out, blocks conveying base, assembling headrest；
When headrest assembling reaches setting time, the limiter of PLC controller control headrest assembly station is retracted, and conveys base
Harness is transmitted to by conveyer chain and arranges station, the travel switch of triggering harness finisher position, PLC controller control harness finisher
The limiter of position, which stretches out, blocks conveying base, arranges seat harness；
When the arrangement of seat harness reaches setting time, the limiter of PLC controller control harness finisher position is retracted, conveying
Base is transmitted to the first transfer station by conveyer chain, triggers the travel switch of the first transfer station, and PLC controller controlled ferryman
The limiter of position, which stretches out, to be blocked conveying base, the jacking cylinder below controlroof or oil cylinder and jacks up top plate and the conveying of control first
Conveying base is transmitted on the conveyor chain on sound insulation detection conveying workbench both sides by band, and conveying base is transmitted by conveyor chain
Onto input top plate, the travel switch on triggering input top plate, jacking cylinder or oil below PLC controller control input top plate
Cylinder jacks up input top plate and conveying base is transmitted to sound insulation detection room entrance by the second conveyer belt of control input top plate both sides, from
Sound insulation detection room entrance enters sound insulation detection room and carries out noise measuring；
After the completion of noise measuring, conveying base is transported to sound insulation detection output working table two from the outlet in sound insulation detection room
On the output chain of side, conveying base is output chain and is transmitted on conveying top plate, the travel switch on triggering conveying top plate,
Jacking cylinder or oil cylinder below PLC controller control conveying top plate jack up the 3rd of conveying top plate and control conveying top plate both sides
Conveyer belt is transmitted to base is conveyed on the conveyer chain of the second transfer station both sides；Conveying base is transmitted to appearance work(by conveyer chain
Energy detection station, triggers the travel switch on appearance Function detection station, and PLC controller controls the limit of appearance Function detection station
Position device, which stretches out, blocks conveying base, detects seat appearance；
When the detection of seat appearance reaches setting, conveying base is transmitted to by conveyer chain reprocesses station, and station is reprocessed in triggering
On travel switch, PLC controller control reprocess station limiter stretch out block conveying base, it would be desirable to reprocess seat and take
Reprocess on the reclamation work platform of station sidepiece, it is not necessary to which the seat reprocessed remains motionless；
Reprocess and reach setting time, conveying base is transmitted to multiple package position by conveyer chain, triggers the stroke on multiple package position
Switch, the limiter of PLC controller control multiple package position, which stretches out, blocks conveying base, offline after seat packaging.
The advantage of the invention is that：Automotive seat assembling line of the present invention and assembly method, make the whole of automotive seat
Assembling process is realized using centralized and automatic mode, is not only reduced labor intensity, is improved work efficiency, and is operated in order,
Do not allow error-prone and neglected loading, can ensure that seat assembles quality.
Brief description of the drawings
Mark in the content and figure expressed below each width attached drawing of description of the invention is briefly described：
Fig. 1 is the schematic diagram of automotive seat assembling line of the present invention.
Fig. 2 is the structure diagram of the limiter on each station on automotive seat assembling line of the present invention.
Mark in above-mentioned figure is：
1st, conveyer chain, 2, sliding rail assembly assembly station, 3, cushion assembly assembly station, 4, backrest general assembly station, 5,
Backplate safety belt lock catch assembly station, 6, headrest assembly station, 7, harness arrange station, the 8, first transfer station, 9, cross ferryman
Position, the 10, second transfer station, 11, appearance Function detection station, 12, reprocess station, 13, multiple package position, 14, noise measuring it is defeated
Send workbench, 15, sound insulation test room, 16, noise measuring output working table, 17, travel switch, 18, limiter, 19, top plate,
20th, first conveyer belt, 21, input top plate, the 22, second conveyer belt, 23, conveying top plate, the 24, the 3rd conveyer belt, 25, reclamation work
Platform, 26, positioning pin, 27, piston rod, 28, baffle, 29, ball, 30, fore-set, 31, hinge seat, 32, U-shaped connecting fork.
Embodiment
It is further detailed to the embodiment work of the present invention by the description to optimum embodiment below against attached drawing
Thin explanation.
As shown in Figure 1, the automotive seat assembling line, including workbench and the conveyer chain 1 on workbench both sides,
Sliding rail assembly assembly station 2, cushion assembly assembly station 3, backrest general assembly station 4, backplate safety are followed successively by workbench
Belt lock catch assembly station 5, headrest assembly station 6, harness arrange station 7, the first transfer station 8, the switching of transition station 9, second
Station 10, appearance Function detection station 11, reprocess station 12 and multiple package position 13；First transfer station, 8 sidepiece be equipped be located at every
Noise measuring conveying workbench 14 on sound test 15 side of room, the opposite side in sound insulation test room 15, which is equipped with, leads to the second switching work
The noise measuring output working table 16 of position 10.
Sliding rail assembly assembly station 2 completes seat slide general assembly；It is total that cushion assembly assembly station 3 completes Chain cushion
Into assembling；Backrest general assembly station 4 completes backrest general assembly；Backplate safety belt lock catch assembly station 5 completes seat
The assembling of small backplate and annex, safety belt lock catch and big backplate and annex；Assembly station 6 of resting the head on completes the assembling of chair headrest；
Harness arranges station 7 and is arranged the harness of the seat tentatively assembled；The seat that first transfer station 8 will tentatively assemble
It is transferred to noise measuring conveying workbench 14；Seat is transported in sound insulation test room 15 and carries out by noise measuring conveying workbench 14
Noise measuring；The seat of noise measuring qualification is transported to the second transfer station 10 by noise measuring output working table 16, then by
Two transfer stations 10 are transferred to appearance Function detection station 11 and carry out appearance detection, enter after appearance detection and reprocess station 12, such as need
Reprocess offline from the reclamation work platform 25 for reprocessing 12 sidepiece of station, need not such as reprocess and be packed down into multiple package position 13
Line, completes the whole assembling process of automotive seat.The whole assembling process of automotive seat realized using centralized and automatic mode, no
Labor intensity is reduced by only, is improved work efficiency, and is operated orderly, it is not easy to which error and neglected loading, can ensure that seat assembles
Quality.
The automotive seat assembling line, including PLC controller, sliding rail assembly assembly station 2, cushion assembly assembly station
3rd, backrest general assembly station 4, backplate safety belt lock catch assembly station 5, headrest assembly station 6, harness arrange station 7, appearance
Function detection station 11, reprocess station 12 and the travel switch 17 connected with PLC controller and limit be equipped with multiple package position 13
Position device 18.Travel switch 17 will feed back to PLC controller by signal in place, and PLC controller control limiter 18 rises, makes to be assembled
The assembling base of seat rests on each station, and operating personnel are the assembling that each station can be achieved.During the assembling of each station
Between, it can be controlled by PLC controller, to after setting time, PLC controller controls the decline of limiter 18, seat to be assembled
Chair is transmitted to next station by conveyer chain 1；It can so make assembler in running order all the time, improve work efficiency
Meanwhile prevent from malfunctioning.Each station occupy workbench length and each station between spacing can adjust according to the actual requirements,
To meet the assembling beat demand of seat.
First transfer station 8 includes top plate 19 and the first conveyer belt 20 on 19 both sides of top plate, the lower section of top plate 19
Equipped with the jacking cylinder or oil cylinder connected with PLC controller, top plate 19 is equipped with the travel switch 17 connected with PLC controller；
Transition station 9 is equipped with limiter 18 close to the side of the first transfer station 8, and limiter 18 set by transition station 9 is two.
Assembling base is transmitted to the first transfer station 8 by conveyer chain 1, triggers the travel switch 17 of the first transfer station 8,
The limiter 18 of PLC controller control transition station 9, which stretches out, blocks assembling base, while the lower section of PLC controller controlroof 19
Jacking cylinder or oil cylinder jack up top plate 19 and control first conveyer belt 20 work, will assembling base be transmitted to noise measuring conveying
Workbench 14.
14 both sides of noise measuring conveying workbench are equipped with the conveying for the seat that conveying comes from the switching of the first transfer station 8
Chain, noise measuring conveying workbench 14 correspond to sound insulation test 15 entry position of room and are equipped with input top plate 21, input top plate 21
Lower section is equipped with the jacking cylinder connected with PLC controller or oil cylinder, and input top plate 21 is equipped with the stroke connected with PLC controller
Switch 17；21 both sides of input top plate are equipped with the second conveyer belt 22；It is located at the second conveyer belt on noise measuring conveying workbench 14
22 side sets travel switch 17 and limiter 18.
PLC controller control first conveyer belt 20 works, and assembling base is transmitted to 14 liang of noise measuring conveying workbench
On conveyor chain on side, assembling base is transmitted to the side of the second conveyer belt 22, triggering noise measuring conveying by conveyor chain
The travel switch 17 of workbench 14, PLC controller control limiter 18, which stretches out, blocks assembling base；After setting time reaches, PLC
Controller control limiter 18 declines, and assembling base is transmitted on input top plate 21 by conveyor chain, on triggering input top plate 21
Travel switch 17, the jacking cylinder or oil cylinder of the lower section of PLC controller control input top plate 21 jack up input top plate 21 and control
Second conveyer belt 22 of 21 both sides of input top plate will assemble base and be transmitted to sound insulation test 15 entrance of room, enter from sound insulation test room 15
Mouth enters sound insulation test room 15 and carries out noise measuring.
16 both sides of noise measuring output working table are equipped with conveying from the assembling base of the outlet output in noise measuring room
Chain is exported, noise measuring output working table 16 corresponds to 10 position of the second transfer station and is equipped with conveying top plate 23, conveys top plate 23
Lower section be equipped with the jacking cylinder that connect with PLC controller or oil cylinder, convey top plate 23 equipped with the row connected with PLC controller
Cheng Kaiguan 17；The both sides of conveying top plate 23 are equipped with the 3rd conveyer belt 24.
After the completion of noise measuring, the assembling base with seat is transported to noise measuring from the outlet in sound insulation test room 15
On the output chain of 16 both sides of output working table, assembling base is output chain and is transmitted on conveying top plate 23, triggering conveying top
Travel switch 17 on plate 23, the jacking cylinder or oil cylinder of 23 lower section of PLC controller control conveying top plate jack up conveying top plate 23
Base will be assembled and is transmitted to the conveyer chain 1 of 10 both sides of the second transfer station with the 3rd conveyer belt 24 of control conveying top plate 23 both sides
On；Assembling base is transmitted to next station by conveyer chain 1.
First conveyer belt 20, the second conveyer belt 22 and the 3rd conveyer belt 24 are connected with belt wheel, belt wheel and driving motor
Driving pulley connection on output shaft, driving motor are connected with PLC controller；PLC controller is according to top plate 19, input top plate 21
The signal in place fed back with the travel switch 17 on output top plate 23, to control first conveyer belt 20, the second conveyer belt 22 respectively
And the 3rd conveyer belt 24 driving motor work, to realize first conveyer belt 20, the second conveyer belt 22 and 24 work of the 3rd conveyer belt
The control of work.
The structure all same of travel switch 17 and limiter 18 on all stations.
Specifically, as shown in Fig. 2, limiter 18 includes the cylinder connected with PLC controller, set on the piston rod 27 of cylinder
There is the baffle 28 being flexibly connected with piston rod 27, baffle 28 favours horizontal plane setting, and the top of baffle 28 is equipped with ball 29,
The fore-set 30 that piston rod 27 is equipped with and the bottom terminal ends of baffle 28 contact.Limiter 18 have the function that it is unidirectional spacing, normally
In the case of, cylinder piston rod 27 stretches out, and limiter 18, which rises, to be come, and the baffle 28 that assembling base is limited device 18 blocks, no normal direction
Next station movement；When the setting time of each station arrives, cylinder piston rod 27 is retracted, and limiter 18 is dropped under workbench
Side, conveyer chain 1 drive assembling base motions to the crossover position between next station or two stations；If set in each station
Fix time interior without the assembling for completing corresponding component, assembly crewman can be manually from the transition between next station or two stations
Position retracts assembling base forwards, assembling base is returned to a station, continues to complete assembling, to ensure that seat assembles matter
Amount.
Set hinge seat 31 is hinged on baffle 28 and piston rod 27；Fore-set 30 is located on the center of piston rod 27；Gear
Plate 28 it is easy to assembly, fore-set 30 it is reliable and stable withstand baffle 28 so that baffle 28 realizes unidirectional position-limiting action.
28 top of baffle is equipped with U-shaped connecting fork 32, and U-shaped connecting fork 32 is equipped with the positioning that both ends are pierced by U-shaped connecting fork 32
Pin 26, ball 29 are pierced by the both ends end of the U-shaped connecting fork 32 installed in positioning pin 26；Ball 29 is two, forms one
Group, there is provided reliable and stable barrier force, makes assembling base is reliable and stable to be placed on each assembly station.
Upper frame is equipped with above workbench, is equipped with the upper frame above backrest general assembly station 4 and is leaned on for detecting seat
The back of the body connects the torque tester of bolt torsion with seat base；Torque tester connects for detecting backrest with seat base
The torsion of bolt, ensures the connection reliability and security of seat base and backrest.
The upper frame of the top of backplate safety belt lock catch assembly station 5, which is equipped with, to be used to detect safety belt lock catch and base skeleton company
The torque tester of connecting bolt torsion；Torque tester is respectively intended to the torsion that detection safety belt lock catch connects bolt with base skeleton
Power, ensures the connection reliability and security of safety belt lock catch.
The automotive seat assembly method, is realized using above-mentioned automotive seat assembling line, is specially：
(1) assembling base is put on conveyer chain 1, when assembling base is transmitted to sliding rail assembly assembly station 2 by conveyer chain 1,
The travel switch 17 of sliding rail assembly assembly station 2 is triggered, the limiter 18 of PLC controller control sliding rail assembly assembly station 2 is stretched
Go out to block assembling base, sliding rail assembly is assembled on assembling base；
(2) when sliding rail assembly assembling reaches setting time, the limiter of PLC controller control sliding rail assembly assembly station 2
18 retract, and assembling base will be delivered to cushion assembly assembly station 3, the stroke of triggering cushion assembly assembly station 3 by conveyer chain 1
Switch 17, the limiter 18 of PLC controller control cushion assembly assembly station 3, which stretches out, blocks assembling base, assembles cushion assembly；
(3) when cushion assembly assembling reaches setting time, the limiter of PLC controller control cushion assembly assembly station 3
18 retract, and assembling base is transmitted to backrest general assembly station 4 by conveyer chain 1, and the stroke of triggering backrest general assembly station 4 is opened
17 are closed, the limiter 18 of PLC controller control backrest general assembly station 4, which stretches out, blocks assembling base, assembles backrest assembly；Lean on
After back of the body general assembly is good, torque tester detection backrest and seat on the upper frame of the top of backrest general assembly station 4 are used
Seat base connects the torsion of bolt；
(4) when backrest general assembly reaches setting time, the limiter of PLC controller control backrest general assembly station 4
18 retract, and assembling base is transmitted to backplate safety belt lock catch assembly station 5, the safety belt lock catch assembling of triggering backplate by conveyer chain 1
The travel switch 17 of station 5, the limiter 18 of PLC controller control backplate safety belt lock catch assembly station 5, which stretches out, blocks assembling
Base, assembles backplate safety belt lock catch；After backplate safety belt lock catch assembles, using on backplate safety belt lock catch assembly station 5
Torque tester detection safety belt lock catch on the upper frame of side connects the torsion of bolt with base skeleton；
(5) when the assembling of backplate safety belt lock catch reaches setting time, PLC controller control backplate safety belt lock catch assembler
The limiter 18 of position 5 is retracted, and assembling base is transmitted to headrest assembly station 6, the row of triggering headrest assembly station 6 by conveyer chain 1
Cheng Kaiguan 17, the limiter 18 of PLC controller control headrest assembly station 6, which stretches out, blocks assembling base, assembling headrest；
(6) when headrest assembling reaches setting time, the limiter 18 of PLC controller control headrest assembly station 6 is retracted, and is filled
Harness is transmitted to by conveyer chain 1 with base and arranges station 7, the travel switch 17 of triggering harness finisher position 7, PLC controller control
Assembling base is blocked in the stretching of limiter 18 that harness processed arranges station 7, arranges seat harness；
(7) when the arrangement of seat harness reaches setting time, the limiter 18 of PLC controller control harness finisher position 7 contracts
Return, assembling base is transmitted to the first transfer station 8 by conveyer chain 1, triggers the travel switch 17 of the first transfer station 8, PLC controls
The limiter 18 of device control transition station 9, which stretches out, blocks assembling base, the jacking cylinder of the lower section of controlroof 19 or oil cylinder jack-up
Assembling base is transmitted to the conveyor chain on 14 both sides of noise measuring conveying workbench by top plate 19 and control first conveyer belt 20
On, assembling base is transmitted on input top plate 21 by conveyor chain, the travel switch 17 on triggering input top plate 21, PLC controls
The jacking cylinder or oil cylinder of the lower section of device control input top plate 21 jack up the second of 21 both sides of input top plate 21 and control input top plate
Conveyer belt 22 by assemble base be transmitted to sound insulation test 15 entrance of room, from sound insulation test 15 entrance of room enter sound insulation test room 15 into
Row noise detects；
(8) after the completion of noise measuring, assembling base is transported to noise measuring output work from the outlet in sound insulation test room 15
On the output chain for making 16 both sides of platform, assembling base is output chain and is transmitted on conveying top plate 23, on triggering conveying top plate 23
Travel switch 17, the jacking cylinder or oil cylinder of PLC controller control conveying top plate 23 lower section jack up conveying top plate 23 and control
3rd conveyer belt 24 of 23 both sides of conveying top plate is transmitted to base is assembled on the conveyer chain 1 of 10 both sides of the second transfer station；Dress
Appearance Function detection station 11 is transmitted to by conveyer chain 1 with base, triggers the travel switch 17 on appearance Function detection station 11,
The limiter 18 of PLC controller control appearance Function detection station 11, which stretches out, blocks assembling base, detects seat appearance；
(9) when the detection of seat appearance reaches setting, assembling base is transmitted to by conveyer chain 1 reprocesses station 12, and triggering is returned
The travel switch 17 on station 12 is repaiied, assembling base is blocked in the stretching of limiter 18 that station 12 is reprocessed in PLC controller control, need to
Reprocess seat to take on the reclamation work platform 25 for reprocessing 12 sidepiece of station, it is not necessary to which the seat reprocessed remains motionless；
(10) reprocess and reach setting time, assembling base is transmitted to multiple package position 13 by conveyer chain 1, triggers multiple package position 13
On travel switch 17, the limiter 18 of PLC controller control multiple package position 13, which stretches out, blocks assembling base, after seat packaging under
Line.
Automotive seat assembly method of the present invention, makes the whole assembling process of automotive seat real using centralized and automatic mode
It is existing, labor intensity is not only reduced, is improved work efficiency, and is operated orderly, it is not easy to which error and neglected loading, can ensure seat
Assemble quality.
Obviously present invention specific implementation is not subject to the restrictions described above, as long as employing the methodology and skill of the present invention
The improvement for the various unsubstantialities that art scheme carries out, within protection scope of the present invention.
Claims (7)
1. automotive seat assembling line, it is characterised in that：Conveyer chain including workbench and on the workbench both sides,
Sliding rail assembly assembly station, cushion assembly assembly station, backrest general assembly station, backplate safety are followed successively by the workbench
Belt lock catch assembly station, headrest assembly station, harness arrange station, the first transfer station, transition station, the second transfer station,
Appearance Function detection station, reprocess station and multiple package position；First transfer station sidepiece is equipped with positioned at sound insulation detection room one
Sound insulation detection conveying workbench on side, the opposite side in sound insulation detection room are equipped with the sound insulation detection output for leading to the second transfer station
Workbench；
Including PLC controller, the sliding rail assembly assembly station, cushion assembly assembly station, backrest general assembly station, backplate
Safety belt lock catch assembly station, headrest assembly station, harness arrange station, appearance Function detection station, reprocess station and packaging
The travel switch and limiter connected with the PLC controller is equipped with station；
The limiter includes the cylinder connected with the PLC controller, and the piston rod of the cylinder is equipped with and the piston
The baffle that bar is flexibly connected, the baffle favour horizontal plane setting, and the top of the baffle is equipped with ball, the piston rod
It is equipped with the fore-set contacted with the bottom terminal ends of the baffle；
The baffle top is equipped with U-shaped connecting fork, and the U-shaped connecting fork is equipped with the positioning that both ends are pierced by the U-shaped connecting fork
Pin, the ball are pierced by the both ends end of the U-shaped connecting fork installed in the positioning pin.
2. automotive seat assembling line as claimed in claim 1, it is characterised in that：First transfer station includes top plate
With the first conveyer belt on the top plate both sides, the lower section of the top plate is equipped with the jacking connected with the PLC controller
Cylinder or oil cylinder, the top plate are equipped with the travel switch connected with the PLC controller；The transition station is close to described
The side of one transfer station is equipped with limiter.
3. automotive seat assembling line as claimed in claim 1, it is characterised in that：The sound insulation detects conveying workbench two
Side is equipped with the conveyor chain for the seat that conveying comes from the switching of the first transfer station, and the sound insulation detection conveying workbench corresponds to
The sound insulation detection room entry position is equipped with input top plate, and the lower section of the input top plate is equipped with to be connected with the PLC controller
Jacking cylinder or oil cylinder, the input top plate be equipped with the travel switch that is connected with the PLC controller；The input top plate
Both sides are equipped with the second conveyer belt；Set on the sound insulation detection conveying workbench positioned at the side of the conveyer belt of the input top plate
Travel switch and limiter.
4. automotive seat assembling line as claimed in claim 1, it is characterised in that：The sound insulation detects output working table two
Side is equipped with conveying from the output chain of the seat of detection room entrance output, and sound insulation detection output working table corresponds to described the
Two transfer stations position are equipped with conveying top plate, and the lower section of the conveying top plate is equipped with the jacking gas connected with the PLC controller
Cylinder or oil cylinder, the conveying top plate are equipped with the travel switch connected with the PLC controller；On the both sides of the conveying top plate
Equipped with the 3rd conveyer belt.
5. automotive seat assembling line as claimed in claim 1, it is characterised in that：Upper frame is equipped with above the workbench,
It is equipped with the upper frame above the backrest general assembly station and bolt torsion is connected with seat base for detecting backrest
Torque tester.
6. automotive seat assembling line as claimed in claim 1, it is characterised in that：The backplate safety belt lock catch assembler
The upper frame of position top, which is equipped with, to be used to detect the torque tester that safety belt lock catch connects bolt torsion with base skeleton.
7. the assembly method of automotive seat, is realized using claim 1-6 any one of them automotive seat assembling lines,
It is characterized in that：Specially：
(1) conveying base is put on conveyer chain, when conveying base is transmitted to sliding rail assembly assembly station by conveyer chain, triggers slide
The travel switch of general assembly station, the limiter of PLC controller control sliding rail assembly assembly station, which stretches out, blocks conveying base,
Sliding rail assembly is assembled on conveying base；
(2) when sliding rail assembly assembling reaches setting time, the limiter of PLC controller control sliding rail assembly assembly station is retracted,
Conveying base will be delivered to cushion assembly assembly station by conveyer chain, trigger the travel switch of cushion assembly assembly station, PLC controls
The limiter of device control cushion assembly assembly station processed, which stretches out, blocks conveying base, assembles cushion assembly；
(3) when cushion assembly assembling reaches setting time, the limiter of PLC controller control cushion assembly assembly station is retracted,
Conveying base is transmitted to backrest general assembly station by conveyer chain, triggers the travel switch of backrest general assembly station, PLC controls
The limiter of device control backrest general assembly station, which stretches out, blocks conveying base, assembles backrest assembly；After backrest general assembly is good,
Using the torque tester detection backrest on the upper frame above backrest general assembly station bolt is connected with seat base
Torsion；
(4) when backrest general assembly reaches setting time, the limiter of PLC controller control backrest general assembly station is retracted,
Conveying base is transmitted to backplate safety belt lock catch assembly station by conveyer chain, triggers the stroke of backplate safety belt lock catch assembly station
Switch, the limiter of PLC controller control backplate safety belt lock catch assembly station, which stretches out, blocks conveying base, assembling backplate safety
Belt lock catch；After backplate safety belt lock catch assembles, examined using the moment of torsion on the upper frame above backplate safety belt lock catch assembly station
Survey the torsion that instrument detection safety belt lock catch connects bolt with base skeleton；
(5) when the assembling of backplate safety belt lock catch reaches setting time, PLC controller control backplate safety belt lock catch assembly station
Limiter is retracted, and conveying base is transmitted to headrest assembly station, the travel switch of triggering headrest assembly station, PLC by conveyer chain
The limiter of controller control headrest assembly station, which stretches out, blocks conveying base, assembling headrest；
(6) when headrest assembling reaches setting time, the limiter of PLC controller control headrest assembly station is retracted, and conveys base
Harness is transmitted to by conveyer chain and arranges station, the travel switch of triggering harness finisher position, PLC controller control harness finisher
The limiter of position, which stretches out, blocks conveying base, arranges seat harness；
(7) when the arrangement of seat harness reaches setting time, the limiter of PLC controller control harness finisher position is retracted, conveying
Base is transmitted to the first transfer station by conveyer chain, triggers the travel switch of the first transfer station, and PLC controller controlled ferryman
The limiter of position, which stretches out, to be blocked conveying base, the jacking cylinder below controlroof or oil cylinder and jacks up top plate and the conveying of control first
Conveying base is transmitted on the conveyor chain on sound insulation detection conveying workbench both sides by band, and conveying base is transmitted by conveyor chain
Onto input top plate, the travel switch on triggering input top plate, jacking cylinder or oil below PLC controller control input top plate
Cylinder jacks up input top plate and conveying base is transmitted to sound insulation detection room entrance by the second conveyer belt of control input top plate both sides, from
Sound insulation detection room entrance enters sound insulation detection room and carries out noise measuring；
(8) after the completion of noise measuring, conveying base is transported to sound insulation detection output working table two from the outlet in sound insulation detection room
On the output chain of side, conveying base is output chain and is transmitted on conveying top plate, the travel switch on triggering conveying top plate,
Jacking cylinder or oil cylinder below PLC controller control conveying top plate jack up the 3rd of conveying top plate and control conveying top plate both sides
Conveyer belt is transmitted to base is conveyed on the conveyer chain of the second transfer station both sides；Conveying base is transmitted to appearance work(by conveyer chain
Energy detection station, triggers the travel switch on appearance Function detection station, and PLC controller controls the limit of appearance Function detection station
Position device, which stretches out, blocks conveying base, detects seat appearance；
(9) when the detection of seat appearance reaches setting, conveying base is transmitted to by conveyer chain reprocesses station, and triggering is reprocessed on station
Travel switch, the limiter that station is reprocessed in PLC controller control stretches out and blocks conveying base, it would be desirable to reprocesses seat and takes and returns
Repair on the reclamation work platform of station sidepiece, it is not necessary to which the seat reprocessed remains motionless；
(10) reprocess and reach setting time, conveying base is transmitted to multiple package position by conveyer chain, triggers the stroke on multiple package position
Switch, the limiter of PLC controller control multiple package position, which stretches out, blocks conveying base, offline after seat packaging.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510940833.0A CN105501331B (en) | 2015-12-16 | 2015-12-16 | Automotive seat assembling line and its assembly method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510940833.0A CN105501331B (en) | 2015-12-16 | 2015-12-16 | Automotive seat assembling line and its assembly method |
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| CN105501331A CN105501331A (en) | 2016-04-20 |
| CN105501331B true CN105501331B (en) | 2018-05-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510940833.0A Active CN105501331B (en) | 2015-12-16 | 2015-12-16 | Automotive seat assembling line and its assembly method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107866671A (en) * | 2016-09-26 | 2018-04-03 | 兔比系统株式会社 | Fastener between unit in vehicle |
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|---|---|---|---|---|
| JPH09323678A (en) * | 1996-06-05 | 1997-12-16 | Honda Motor Co Ltd | Conveyance device for vehicular seat |
| CN1525898A (en) * | 2001-07-12 | 2004-09-01 | ���ֿ���ʽ���� | Product manufacturing line |
| CN201516506U (en) * | 2009-09-03 | 2010-06-30 | 荆门航特有色金属铸造有限公司 | Processing line device of artificial mold casting |
| CN202321560U (en) * | 2011-11-16 | 2012-07-11 | 天津杰科同创科技发展有限公司 | Annular production line for assembling car seats |
| CN202438828U (en) * | 2012-02-28 | 2012-09-19 | 北京李尔岱摩斯汽车系统有限公司 | Annular seat production line |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101405675B1 (en) * | 2012-07-20 | 2014-06-10 | 주식회사다스 | Smart Car Seat and Manufacturing Method therof |
-
2015
- 2015-12-16 CN CN201510940833.0A patent/CN105501331B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09323678A (en) * | 1996-06-05 | 1997-12-16 | Honda Motor Co Ltd | Conveyance device for vehicular seat |
| CN1525898A (en) * | 2001-07-12 | 2004-09-01 | ���ֿ���ʽ���� | Product manufacturing line |
| CN201516506U (en) * | 2009-09-03 | 2010-06-30 | 荆门航特有色金属铸造有限公司 | Processing line device of artificial mold casting |
| CN202321560U (en) * | 2011-11-16 | 2012-07-11 | 天津杰科同创科技发展有限公司 | Annular production line for assembling car seats |
| CN202438828U (en) * | 2012-02-28 | 2012-09-19 | 北京李尔岱摩斯汽车系统有限公司 | Annular seat production line |
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