CN105479584A - Novel continuous edge sealing system for kitchen cabinet plates and continuous edge sealing method for novel continuous edge sealing system - Google Patents
Novel continuous edge sealing system for kitchen cabinet plates and continuous edge sealing method for novel continuous edge sealing system Download PDFInfo
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- CN105479584A CN105479584A CN201610010594.3A CN201610010594A CN105479584A CN 105479584 A CN105479584 A CN 105479584A CN 201610010594 A CN201610010594 A CN 201610010594A CN 105479584 A CN105479584 A CN 105479584A
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- kitchen cabinet
- cabinet plate
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- edge
- plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N7/00—After-treatment, e.g. reducing swelling or shrinkage, surfacing; Protecting the edges of boards against access of humidity
Abstract
The invention relates to a novel continuous edge sealing system for kitchen cabinet plates and a continuous edge sealing method for the novel continuous edge sealing system. The novel continuous edge sealing system comprises a first gas-flotation rolling ball platform, an auxiliary loading device, a first edge sealer, a first roller conveyor, a second edge sealer, a second roller conveyor, a third edge sealer, a third roller conveyor and a fourth edge sealer which are sequentially arranged; a mechanical arm used for regulating a placement direction of plates is arranged above the second roller conveyor; the third edge sealer and the third edge sealer are positioned at the same side; and the second edge sealer and the fourth edge sealer are positioned at the other side opposite to the first edge sealer. According to the novel continuous edge sealing system for kitchen cabinet plates and the continuous edge sealing method for the novel continuous edge sealing system, the defects in the prior art are solved, continuous edge sealing for four ends of the same kitchen cabinet plate are realized, a collision damage rate of plates is reduced, labor intensity and production cost are reduced, and the edge sealing efficiency is improved.
Description
Technical field
The present invention relates to kitchen cabinet technical field, be specifically related to the continuous edge-sealed system of a kind of novel kitchen cabinet plate and continuous edge-sealed method thereof.
Background technology
Kitchen cabinet plate is behaved and is made plate, after cutting, need carry out edge sealing respectively, to ensure that base material does not expose to four ends of kitchen cabinet plate by demand size.In kitchen cabinet processing industry, generally adopt an edge banding machine, four edge sealing are done to kitchen cabinet plate, just can complete edge sealing process.In existing kitchen cabinet plate edge sealing process, have the following disadvantages: (1) cupboard door panel will experience four carryings, and the impact failure probability of plate is high; (2) kitchen cabinet plate edge sealing cannot realize Continuous maching, and working (machining) efficiency is not high; (3) in kitchen cabinet plate edge sealing process, need to repeat fishplate bar back and forth, put plate, carrying, take time and effort; (4) edge banding machines need configure each one of major-minor operator, and production cost is high.
Summary of the invention
The object of the present invention is to provide the continuous edge-sealed system of a kind of novel kitchen cabinet plate and continuous edge-sealed method thereof, the continuous edge-sealed system of this kitchen cabinet plate and continuous edge-sealed method thereof can solve the deficiencies in the prior art, what achieve same kitchen cabinet plate four end is continuous edge-sealed, reduce the impact failure rate of plate, labour intensity and production cost, improve edge sealing efficiency.
For achieving the above object, present invention employs following technical scheme:
The continuous edge-sealed system of a kind of novel kitchen cabinet plate, comprises the first air-floating ball platform, auxiliary feeding device, the first edge banding machine, the first roller conveyor, the second edge banding machine, the second roller conveyor, the 3rd edge banding machine, the 3rd roller conveyor and the 4th edge banding machine that set gradually; The mechanical arm for adjusting plate placement direction is provided with above described second roller conveyor; Described first edge banding machine and described 3rd edge banding machine are positioned at the same side, and described second edge banding machine is positioned at the other side relative with described first edge banding machine with described 4th edge banding machine.
Multiple first rollers that described first roller conveyor comprises the first frame and coordinates with the first gantry rotation; Described first frame comprises the first crossbeam and second cross beam that are parallel to each other; Described multiple first roller is parallel to each other and is located in the same horizontal plane; The angle a that described first roller and first crossbeam are positioned at the side of plate direction of advance is obtuse angle.
Multiple second rollers that described second roller conveyor comprises the second frame and coordinates with the second gantry rotation; Described second frame comprises the 3rd crossbeam and the 4th crossbeam that are parallel to each other; Described multiple second roller is parallel to each other and is located in the same horizontal plane; The two ends of described second roller are perpendicular with the 3rd crossbeam, the 4th crossbeam respectively
Multiple 3rd rollers that described 3rd roller conveyor comprises the 3rd frame and coordinates with the 3rd gantry rotation; Described 3rd frame comprises the 5th crossbeam and the 6th crossbeam that are parallel to each other; Described multiple 3rd roller is parallel to each other and is located in the same horizontal plane; The angle b that described 3rd roller and the 5th crossbeam are positioned at plate direction of advance side is acute angle, and described angle a and described angle b is complementary.
Further, described first air-floating ball platform comprise substrate, embed several balls of being arranged on substrate and under gas pressure by the pneumatic shuttle of ball jack-up; Described substrate is evenly provided with several air cavitys for accommodating ball, described air cavity upper end offers the spacing hole that diameter is less than ball diameter; Described air cavity is connected for importing compressed-air actuated air inlet pipe to air cavity by air drain and described pneumatic shuttle.
Further, described auxiliary feeding device comprise set gradually for adjust door-plate height hydraulic elevating platform, for adjusting the second air-floating ball platform of door-plate position and the conveyer belt transmission mechanism for door-plate being transferred to edge banding machine; The same side of described second air-floating ball platform and conveyer belt transmission mechanism is respectively equipped with revetment; The top in the exit of described conveyer belt transmission mechanism is provided with jube; The discharging opening exported for monolithic door-plate is provided with between described jube and conveyer belt transmission mechanism; Described discharging opening is connected with the charging aperture of edge banding machine.
Further, described hydraulic elevating platform comprising the first support platform, base for supporting, being arranged on the scissor arm between support platform and base for supporting and the hydraulic jack for driving scissor arm to be elevated.
Further, the structure of described second air-floating ball platform is identical with the structure of described first air-floating ball platform.
Further, described conveyer belt transmission mechanism comprises conveyer belt, the roller coordinated with conveyer belt transmission, the motor rotated for driving roller and conveyer belt support.
Described conveyer belt support comprises the second support platform and is arranged on the supporting leg below the second support platform; Described supporting leg is Height Adjustable supporting leg, and this supporting leg comprises the first supporting leg and is set in the second supporting leg outside the first supporting leg upper end.
Described first supporting leg is detachably connected with the second supporting leg by height adjustment mechanism; Described height adjustment mechanism comprises L-type corner brace, fixed screw and studdle.Described L-type corner brace comprises vertical connecting portion and level connection joint portion.Vertical connecting portion, the first supporting leg and the second supporting leg removably connect and are integrated by described fixed screw; Described studdle runs through and is arranged in level connection joint portion, and the screw rod of upper and lower both sides, level connection joint portion is respectively equipped with stop nut.
Further, one end of described jube is connected with revetment, and the other end is connected with the second support platform by jube connecting portion.
The invention still further relates to the continuous edge-sealed method of the continuous edge-sealed system of a kind of above-mentioned novel kitchen cabinet plate, the method comprises the following steps:
If four sidewalls of the kitchen cabinet plate of pending continuous edge-sealed processing are respectively sidewall A, sidewall B, sidewall C and sidewall D, and sidewall A and sidewall C is parallel to each other, sidewall A is mutually vertical with sidewall B, and sidewall B and sidewall D is parallel to each other;
(1) the kitchen cabinet plate of pending for n part continuous edge-sealed processing is piled up into a pile, be placed on the first air-floating ball platform, by the first air-floating ball platform, an above-mentioned pile kitchen cabinet plate is transferred on auxiliary feeding device; Wherein, n be more than or equal to 1 natural number.
(2) the pile kitchen cabinet plate in step (1) is transferred to the porch of the first edge banding machine by auxiliary feeding device, under the effect of auxiliary feeding device, one pile kitchen cabinet plate enters into the first edge banding machine successively, carries out edge sealing operate by the sidewall A of the first edge banding machine to each kitchen cabinet plate.
(3) in the first edge banding machine, complete the kitchen cabinet plate of sidewall A edge sealing operation, enter on the first roller conveyor, now, kitchen cabinet plate is positioned at first crossbeam side, and the sidewall A of kitchen cabinet plate is parallel to each other with the madial wall of first crossbeam and contacts; Rotation direction due to the first roller is clockwise, and the angle a that the first roller and first crossbeam are positioned at the side of plate direction of advance is obtuse angle, therefore, under the drive of multiple first rollers rotated clockwise of the first roller conveyor, kitchen cabinet plate is moved by first crossbeam side direction second cross beam side, until the sidewall C of kitchen cabinet plate is parallel to each other with the madial wall of second cross beam and contacts; Now, kitchen cabinet plate enters into the second edge banding machine, is operated carrying out edge sealing to the sidewall C of kitchen cabinet plate by the second edge banding machine.
(4) in the second edge banding machine, complete the kitchen cabinet plate of sidewall C edge sealing operation, enter into the second roller conveyor, now, the sidewall C of kitchen cabinet plate and the madial wall of the 4th crossbeam are parallel to each other; Kitchen cabinet plate moves backward with the second roller conveyor, in the process of kitchen cabinet plate with the second roller conveyor movement, adopt the placement direction of mechanical arm adjustment kitchen cabinet plate, the sidewall B of kitchen cabinet plate is paralleled with the madial wall of the 4th crossbeam, and the vertical range between sidewall B and the 4th crossbeam is less than the vertical range between sidewall B and the 3rd crossbeam.
(5) adjust the kitchen cabinet plate of placement direction, continue to transfer on the 3rd edge banding machine with the second roller conveyor, carry out edge sealing by the sidewall B of the 3rd edge banding machine to kitchen cabinet plate and operate.
(6) in the 3rd edge banding machine, complete the kitchen cabinet plate of sidewall B edge sealing operation, enter into the 3rd roller conveyor, now, kitchen cabinet plate is positioned at the 6th crossbeam side, and the sidewall B of kitchen cabinet plate is mutually concordant with the madial wall of the 6th crossbeam and contact; Rotation direction due to the 3rd roller is clockwise, and the angle b that the 3rd roller and the 5th crossbeam are positioned at the side of plate direction of advance is acute angle, angle a and angle b is complementary, therefore, under the drive of multiple the 3rd rollers rotated clockwise of the 3rd roller conveyor, kitchen cabinet plate is moved, until the sidewall D of kitchen cabinet plate is parallel to each other with the madial wall of the 5th crossbeam and contacts by the 6th crossbeam side direction the 5th crossbeam side; Now, kitchen cabinet plate enters into the 4th edge banding machine, is operated carrying out edge sealing to the sidewall D of kitchen cabinet plate by the 4th edge banding machine; So far, four sidewalls of kitchen cabinet plate have completed edge sealing operation all.
From above technical scheme, the present invention can solve the deficiencies in the prior art, and what achieve same kitchen cabinet plate four end is continuous edge-sealed, reduces the impact failure rate of plate, labour intensity and production cost, improves edge sealing efficiency.Specifically, the present invention adopts four edge banding machines to carry out continuous edge-sealed to kitchen cabinet plate, in whole process, plate carrying for once, compare with existing separate unit edge banding machine edge sealing, the number of times of plate carrying reduces three times, greatly reduces the probability to the damage of plate in plate handling process.The present invention adopts four edge banding machines to carry out continuous edge-sealed to kitchen cabinet plate, only needs two employees in whole process, and an existing separate unit edge banding machine just needs two employees, and four edge banding machines just need eight employees, present invention saves cost of labor.The present invention is by employing first air-floating ball platform, the first roller conveyor, auxiliary feeding device, the second roller conveyor, the 3rd roller conveyor, make plate be in mobile status in continuous edge-sealed process always, make the edge sealing efficiency of kitchen cabinet plate improve twice than in the past.The present invention by employing first roller conveyor and the 3rd roller conveyor, and is arranged the angle of inclination of the two roller, and plate can be made from sliding into another side, realizes harmless slip, reduces artificial demand one people, and can reduce plate spoilage.The present invention, by adopting mechanical arm, makes plate 90-degree rotation in a horizontal plane, can realize the harmless rotation of plate, and can reduce artificial demand one people, reduces plate probability of damage.
Accompanying drawing explanation
Fig. 1 is the structural representation of the continuous edge-sealed system of kitchen cabinet plate;
Fig. 2 is the process schematic of the continuous edge-sealed method of the continuous edge-sealed system of kitchen cabinet plate;
Fig. 3 is the structural representation of the first roller conveyor;
Fig. 4 is the structural representation of the second roller conveyor;
Fig. 5 is the structural representation of the 3rd roller conveyor;
Fig. 6 is the structural representation of auxiliary feeding device;
Fig. 7 is the top view of auxiliary feeding device;
Fig. 8 is the structural representation of hydraulic elevating platform;
Fig. 9 is the structural representation of air-floating ball platform;
Figure 10 is the structural representation of conveyer belt transmission mechanism;
Figure 11 is the side view of conveyer belt transmission mechanism;
Figure 12 is the close-up schematic view of A in Fig. 9.
Wherein:
100, first air-floating ball platform, 200, auxiliary feeding device, 300, first edge banding machine, 400, first roller conveyor, 401, first crossbeam, 402, second cross beam, 403, first roller, 500, second edge banding machine, 600, second roller conveyor and mechanical arm, 601, 3rd crossbeam, 602, 4th crossbeam, 603, second roller, 700, 3rd edge banding machine, 800, 3rd roller conveyor, 801, 5th crossbeam, 802, 6th crossbeam, 803, 3rd roller, 900, 4th edge banding machine, 1, hydraulic elevating platform, 2, second air-floating ball platform, 3, revetment, 4, conveyer belt transmission mechanism, 5, jube, 6, edge banding machine, 7, discharging opening, 8, jube connecting portion, 9, door-plate plate, 11, first support platform, 12, outer scissor arm, 13, interior scissor arm, 14, hydraulic stem, 15, hydraulic jack, 16, base for supporting, 17, hydraulic control box, 18, sliding rail, 21, substrate, 22, ball, 23, spacing hole, 40, drive roll, 41, first supporting leg, 42, second supporting leg, 43, fixed screw, 44, L-type corner brace, 45, stop nut, 46, studdle, 47, dancer rools, 48, driven voller, 49, conveyer belt, 410, motor, 411, supporting leg, 412, second support platform.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention will be further described:
The continuous edge-sealed system of one as shown in Fig. 1-Figure 12 novel kitchen cabinet plate, comprises the first air-floating ball platform 100, auxiliary feeding device 200, first edge banding machine 300, first roller conveyor 400, second edge banding machine 500, second roller conveyor 600, the 3rd edge banding machine 700, the 3rd roller conveyor 800 and the 4th edge banding machine 900 that set gradually.Be provided with the mechanical arm for adjusting plate placement direction above described second roller conveyor, 600 in Fig. 1 represents the second roller conveyor and mechanical arm.Described first edge banding machine 300 and described 3rd edge sealing 700 machine are positioned at the same side, and described second edge banding machine 500 is positioned at the other side relative with described first edge banding machine 300 with described 4th edge banding machine 900.
In FIG, 100-900 be plate continuous edge-sealed in set processing link, the material needing processing is the artificial board that mitre saw has cut according to size, and four end face base materials leak outside, and need carry out edge sealing process.In the continuous edge-sealed system of above-mentioned novel kitchen cabinet plate, the first air-floating ball platform 100 plays buffering corrective action.Described first air-floating ball platform 100 adopts pneumatic shuttle to control, and when the first air-floating ball platform 100 works, the compressed air that pneumatic shuttle exports is by the whole jack-up of little steel ball on the first air-floating ball platform 100.Because little steel ball can universal rotational, and smooth surface, plate is by after entering the first air-floating ball platform 100, and form rolling friction with little steel ball, frictional force is minimum, therefore plate is mobile free and relaxed on air floating table.Described auxiliary feeding device 200, for solving the deficiency existed in existing edge banding machine artificial loading process, can not only meet edge banding machine continuous production and capacity requirements, avoiding equipment to dally wastes, the labour intensity of edge sealing operator can also be reduced, and can not cause damage to plate.What described first edge banding machine 300, second edge banding machine 500, the 3rd edge banding machine 700 and the 4th edge banding machine 900 adopted is existing edge banding machine equipment, and this edge banding machine equipment utilizes PVC edge band and edge sealing glue that edge sealing is carried out in a cross section of the plate cut.Described first roller conveyor 400, for after the sidewall A edge sealing of plate completes, utilize the first roller 403 that plate is slided into second cross beam 402 side from first crossbeam 401 side, in the sliding process of plate, plate steadily, evenly can slide with the first roller 403 rolled.Because the first roller 403 is along rotating clockwise, and the angle a that the first roller 403 and first crossbeam 401 are positioned at the side of plate direction of advance is obtuse angle, and therefore, plate, on the first roller conveyor 400, can slide along path as shown in Figure 3.Described first edge banding machine 300 is positioned at the side of first crossbeam 401, and the position that described second edge banding machine 500 is placed is relative with the placement location of the first edge banding machine 300, and the second edge banding machine 500 is positioned at the side of second cross beam 402.The position that described 3rd edge banding machine 700 is placed is positioned at the side of first crossbeam 401, and the position that the 4th edge banding machine 900 is placed is positioned at the side of second cross beam 402.Described mechanical arm, for by plate in the horizontal plane 90-degree rotation place, thus complete pair of sidewalls edge sealing operation after, enable the 3rd edge banding machine and the 4th edge banding machine another oppose side wall to plate carry out edge sealing operation.
Multiple first rollers 403 that described first roller conveyor 400 comprises the first frame and coordinates with the first gantry rotation; Described first frame comprises the first crossbeam 401 and second cross beam 402 that are parallel to each other; Described multiple first roller 403 is parallel to each other and is located in the same horizontal plane; The angle a that described first roller 403 and first crossbeam 401 are positioned at the side of plate direction of advance is obtuse angle, and preferably, angle a is 135 degree.
Multiple second rollers 603 that described second roller conveyor comprises the second frame and coordinates with the second gantry rotation; Described second frame comprises the 3rd crossbeam 601 and the 4th crossbeam 602 that are parallel to each other; Described multiple second roller 603 is parallel to each other and is located in the same horizontal plane; The two ends of described second roller 603 are perpendicular with the 3rd crossbeam 601, the 4th crossbeam 602 respectively.
Multiple 3rd rollers 803 that described 3rd roller conveyor 800 comprises the 3rd frame and coordinates with the 3rd gantry rotation; Described 3rd frame comprises the 5th crossbeam 801 and the 6th crossbeam 802 that are parallel to each other; Described multiple 3rd roller 803 is parallel to each other and is located in the same horizontal plane; The angle b that described 3rd roller 803 and the 5th crossbeam 801 are positioned at plate direction of advance side is acute angle, and described angle a and described angle b is complementary.
Further, auxiliary feeding device 200 as Figure 6-Figure 7, comprise set gradually for adjust door-plate height hydraulic elevating platform 1, for adjusting the second air-floating ball platform 2 of door-plate position and the conveyer belt transmission mechanism 4 for door-plate being transferred to edge banding machine.The same side of described second air-floating ball platform 2 and conveyer belt transmission mechanism 4 is respectively equipped with revetment 3.The top in the exit of described conveyer belt transmission mechanism 4 is provided with jube 5.The discharging opening 7 exported for monolithic door-plate is provided with between described jube 5 and conveyer belt transmission mechanism 4.Described discharging opening 7 is connected with the charging aperture of edge banding machine 6.One end of described jube is connected with revetment, and the other end is connected with the second support platform by jube connecting portion 8.
As shown in Figure 8, described hydraulic elevating platform 1 comprising the first support platform 11, base for supporting 16, being arranged on the scissor arm between support platform 11 and base for supporting 16 and the hydraulic jack 15 for driving scissor arm to be elevated.Specifically, hydraulic elevating platform also comprises hydraulic control box 17.Sliding rail 18 is provided with bottom described first support platform 11.Described scissor arm comprises outer scissor arm 12 and interior scissor arm 13.Described outer scissor arm 12, its top coordinates with the lower rotation of the first support platform 11, and be rotatably assorted with the middle part of interior scissor arm 13 in the middle part of it, the top of its bottom and base for supporting 16 is rotatably assorted.Described interior scissor arm, its top and sliding rail 18 are slidably matched, and the top of its bottom and base for supporting 16 is rotatably assorted.Under the control of hydraulic control box, hydraulic jack 15 oil-feed, promote hydraulic stem 14 and axially do straight reciprocating motion along it, hydraulic stem 14 drives the upper end edge sliding rail 18 of interior scissor arm 13 to horizontally slip, and then drive outer scissor arm 13 to move up and down, thus achieve the lifting of the first support platform 11.First make the first support platform be reduced to the height cooperatively interacted with the ground roll transporting door-plate plate, under the driving effect of ground roll, door-plate plate can just move in the first support platform very like a cork; Then, then under the effect of hydraulic jack, the first support platform is made to rise to the height adapted with air-floating ball platform, so that door sheet can move on air-floating ball platform very like a cork.The hydraulic elevating platform that the present invention is arranged, meets Human Engineering Principle, effectively reduce a dead lift door-plate plate, reduce labour intensity, and not easily end of door plate plate causes damage.
As shown in Figure 9, described first air-floating ball platform 100 is identical with the structure of the second air-floating ball platform 2.Described second air-floating ball platform 2 comprises substrate 21 and embeds several balls 22 installed on the base plate (21.Described substrate 21 is evenly provided with several air cavitys for accommodating ball, described air cavity upper end offers the spacing hole 23 that diameter is less than ball diameter.Described air cavity is connected with the compressed-air actuated air inlet pipe of importing by air drain.During air-floating ball working platform, compressed air is imported in air cavity via air drain by air inlet pipe, pushes ball and floats, and makes ball top stretch out described spacing hole and higher than upper surface of base plate.Door-plate is when air-floating ball platform surface moves, and be pressed on described ball, not with substrate contacts, and form rolling friction with ball, frictional force is little, not easily forms cut, thus ensure that the presentation quality on cupboard door panel surface.In addition, owing to being provided with protecting wall in the side of air-floating ball platform, this protecting wall can adjust the position of end of door plate on air-floating ball platform, and door-plate plate is entered on conveyer belt transmission mechanism against the protecting wall on air-floating ball platform.
As shown in Figure 10-Figure 11, described conveyer belt transmission mechanism comprises conveyer belt 49, the roller coordinated with conveyer belt transmission, the motor 410 rotated for driving roller and conveyer belt support.Conveyer belt transmission mechanism plays the effect of transmission, for door-plate plate 9 being sent to the position of jube 5.Described roller comprises drive roll 40, driven voller 48 and dancer rools 47.Under the driving of motor 410, drive roll 40 rotates and coordinates with conveyer belt 49 transmission, and under the drive of conveyer belt 49, driven voller 48 together rotates.Described dancer rools 47, for regulating the tensioning degree of conveyer belt 49, ensures the efficiency of transmission of conveyer belt.
Further, described conveyer belt support comprises the second support platform 412 and the supporting leg 411 be arranged on below the second support platform.Described supporting leg is Height Adjustable supporting leg, and the second supporting leg 41 that this supporting leg comprises the first supporting leg 42 and is set in outside the first supporting leg 42 upper end.Described first supporting leg 42 is detachably connected with the second supporting leg 41 by height adjustment mechanism.
As shown in figure 12, described height adjustment mechanism comprises L-type corner brace 44, fixed screw 43 and studdle 46.Described L-type corner brace 44 comprises vertical connecting portion and level connection joint portion; Vertical connecting portion, the first supporting leg 42 and the second supporting leg 41 removably connect and are integrated by described fixed screw 43.Described studdle 46 runs through and is arranged in level connection joint portion, and the screw rod 46 of upper and lower both sides, level connection joint portion is respectively equipped with a stop nut 45.Height adjustment mechanism passes through the link position of change first supporting leg and the second supporting leg, can realize the adjustment of whole conveyer belt transmission mechanism height.Concrete height adjustment is: first unclamp two overstriking fixed screws 43, the first supporting leg, the second supporting leg and L-type corner brace is separated, and then adjust the relative position of stop nut on studdle, the L-type corner brace between two stop nuts is moved up or down, finally, vertical connecting portion due to L-type corner brace 44 is provided with the first screw fixing hole, second supporting leg 41 is provided with the second screw fixing hole adapted with the first screw fixing hole, first supporting leg 42 is provided with bar hole, therefore, the position of the first supporting leg 42 remains unchanged, move up or down the second supporting leg 41, the second screw fixing hole on second supporting leg 41 is alignd with the first screw fixing hole, adopt fixed screw 43 by L-type corner brace 44 again, first supporting leg 42 and the second supporting leg 41 reconnect and are integrated, thus achieve the adjustment of transport tape transmission mechanism height.By rational height governor motion, can regulate according to the height of actual conditions to transport tape transmission mechanism, to make to adapt between the height of transport tape transmission mechanism and other equipment.
The specific works process of auxiliary feeding device is:
(1) hydraulic elevating platform 1 height is regulated, the height of hydraulic elevating platform 1 is adapted with the height of the first air-floating ball platform 100 transporting door-plate plate 9, door-plate plate 9 is made to move to above hydraulic elevating platform 1 by the first air-floating ball platform 100, readjust hydraulic elevating platform 1 height again, the height of the height of hydraulic elevating platform 1 and the second air-floating ball platform 2 is adapted.In order to increase work efficiency, every n part door-plate plate is stacked into a pile and is placed on hydraulic elevating platform, the value of n can set according to actual conditions herein.Clearer in order to what introduce, step is below introduced with n=5.
(2) 5 the door-plate plates piling up into a pile move to the second air-floating ball platform 2 from hydraulic elevating platform 1 by operator, 5 door-plate plates move to the direction near transport tape transmission mechanism 4 with ball 21, and under the effect of the second air-floating ball platform 2 side revetment 3,5 door-plate plates enter into transport tape transmission mechanism 4 against revetment.
(3) 5 door-plate plates move to charging aperture 8 place with conveyer belt.Height due to charging aperture 8 is greater than one block of plate, is less than two boards, and therefore, after 5 blocks of plates are sent to jube 5 place, 4 blocks of plates of 5 pieces of plate upper ends are stopped by jube 5, and one block of plate bottom enters edge banding machine 6 by charging aperture 8, carries out edge sealing operation.Then, 5 blocks of plates become 4 blocks of plates, and bottom one block of plate of 4 blocks of plates, by charging aperture 8, enters edge banding machine 6.After 5 blocks of plates are successively by charging aperture 8, follow-up 5 blocks of plates are transferred into again the position of jube 5, again successively by charging aperture 8, enter edge banding machine 6.The present invention not only increases feeding frequency, improves the production capacity of edge banding machine, and the spacing that door-plate plate can also be made to enter edge banding machine reaches superior distance, effective minimizing equipment idle running.
The invention still further relates to the continuous edge-sealed method of the continuous edge-sealed system of a kind of above-mentioned novel kitchen cabinet plate, the method comprises the following steps:
If four sidewalls of the kitchen cabinet plate of pending continuous edge-sealed processing are respectively sidewall A, sidewall B, sidewall C and sidewall D, and sidewall A and sidewall C is parallel to each other, sidewall A is mutually vertical with sidewall B, and sidewall B and sidewall D is parallel to each other;
(1) the kitchen cabinet plate of pending for n part continuous edge-sealed processing is piled up into a pile, be placed on the first air-floating ball platform, by the first air-floating ball platform, an above-mentioned pile kitchen cabinet plate is transferred on auxiliary feeding device; Wherein, n be more than or equal to 1 natural number.
(2) the pile kitchen cabinet plate in step (1) is transferred to the porch of the first edge banding machine by auxiliary feeding device, under the effect of auxiliary feeding device, one pile kitchen cabinet plate enters into the first edge banding machine successively, carries out edge sealing operate by the sidewall A of the first edge banding machine to each kitchen cabinet plate.
(3) in the first edge banding machine, complete the kitchen cabinet plate of sidewall A edge sealing operation, enter on the first roller conveyor, now, kitchen cabinet plate is positioned at first crossbeam side, and the sidewall A of kitchen cabinet plate is parallel to each other with the madial wall of first crossbeam and contacts; Rotation direction due to the first roller is clockwise, and the angle a that the first roller and first crossbeam are positioned at the side of plate direction of advance is obtuse angle, therefore, under the drive of multiple first rollers rotated clockwise of the first roller conveyor, kitchen cabinet plate is moved by first crossbeam side direction second cross beam side, until the sidewall C of kitchen cabinet plate is parallel to each other with the madial wall of second cross beam and contacts; Now, kitchen cabinet plate enters into the second edge banding machine, is operated carrying out edge sealing to the sidewall C of kitchen cabinet plate by the second edge banding machine.
(4) in the second edge banding machine, complete the kitchen cabinet plate of sidewall C edge sealing operation, enter into the second roller conveyor, now, the sidewall C of kitchen cabinet plate and the madial wall of the 4th crossbeam are parallel to each other; Kitchen cabinet plate moves backward with the second roller conveyor, in the process of kitchen cabinet plate with the second roller conveyor movement, adopt the placement direction of mechanical arm adjustment kitchen cabinet plate, the sidewall B of kitchen cabinet plate is paralleled with the madial wall of the 4th crossbeam, and the vertical range between sidewall B and the 4th crossbeam is less than the vertical range between sidewall B and the 3rd crossbeam.
(5) adjust the kitchen cabinet plate of placement direction, continue to transfer on the 3rd edge banding machine with the second roller conveyor, carry out edge sealing by the sidewall B of the 3rd edge banding machine to kitchen cabinet plate and operate.
(6) in the 3rd edge banding machine, complete the kitchen cabinet plate of sidewall B edge sealing operation, enter into the 3rd roller conveyor, now, kitchen cabinet plate is positioned at the 6th crossbeam side, and the sidewall B of kitchen cabinet plate is mutually concordant with the madial wall of the 6th crossbeam and contact; Rotation direction due to the 3rd roller is clockwise, and the angle b that the 3rd roller and the 5th crossbeam are positioned at the side of plate direction of advance is acute angle, angle a and angle b is complementary, therefore, under the drive of multiple the 3rd rollers rotated clockwise of the 3rd roller conveyor, kitchen cabinet plate is moved, until the sidewall D of kitchen cabinet plate is parallel to each other with the madial wall of the 5th crossbeam and contacts by the 6th crossbeam side direction the 5th crossbeam side; Now, kitchen cabinet plate enters into the 4th edge banding machine, is operated carrying out edge sealing to the sidewall D of kitchen cabinet plate by the 4th edge banding machine; So far, four sidewalls of kitchen cabinet plate have completed edge sealing operation all.
Above-described embodiment is only be described the preferred embodiment of the present invention; not scope of the present invention is limited; under not departing from the present invention and designing the prerequisite of spirit; the various distortion that those of ordinary skill in the art make technical scheme of the present invention and improvement, all should fall in protection domain that claims of the present invention determines.
Claims (8)
1. the continuous edge-sealed system of novel kitchen cabinet plate, is characterized in that: comprise the first air-floating ball platform, auxiliary feeding device, the first edge banding machine, the first roller conveyor, the second edge banding machine, the second roller conveyor, the 3rd edge banding machine, the 3rd roller conveyor and the 4th edge banding machine that set gradually; The mechanical arm for adjusting plate placement direction is provided with above described second roller conveyor; Described first edge banding machine and described 3rd edge banding machine are positioned at the same side, and described second edge banding machine is positioned at the other side relative with described first edge banding machine with described 4th edge banding machine;
Multiple first rollers that described first roller conveyor comprises the first frame and coordinates with the first gantry rotation; Described first frame comprises the first crossbeam and second cross beam that are parallel to each other; Described multiple first roller is parallel to each other and is located in the same horizontal plane; The angle a that described first roller and first crossbeam are positioned at the side of plate direction of advance is obtuse angle;
Multiple second rollers that described second roller conveyor comprises the second frame and coordinates with the second gantry rotation; Described second frame comprises the 3rd crossbeam and the 4th crossbeam that are parallel to each other; Described multiple second roller is parallel to each other and is located in the same horizontal plane; The two ends of described second roller are perpendicular with first crossbeam, second cross beam respectively;
Multiple 3rd rollers that described 3rd roller conveyor comprises the 3rd frame and coordinates with the 3rd gantry rotation; Described 3rd frame comprises the 5th crossbeam and the 6th crossbeam that are parallel to each other; Described multiple 3rd roller is parallel to each other and is located in the same horizontal plane; The angle b that described 3rd roller and the 5th crossbeam are positioned at plate direction of advance side is acute angle, and described angle a and described angle b is complementary.
2. the continuous edge-sealed system of one according to claim 1 novel kitchen cabinet plate, is characterized in that: described first air-floating ball platform comprises substrate, embed several balls of being arranged on substrate and under gas pressure by the pneumatic shuttle of ball jack-up; Described substrate is evenly provided with several air cavitys for accommodating ball, described air cavity upper end offers the spacing hole that diameter is less than ball diameter; Described air cavity is connected for importing compressed-air actuated air inlet pipe to air cavity by air drain and described pneumatic shuttle.
3. the continuous edge-sealed system of one according to claim 1 novel kitchen cabinet plate, is characterized in that: described auxiliary feeding device comprise set gradually for adjust door-plate height hydraulic elevating platform, for adjusting the second air-floating ball platform of door-plate position and the conveyer belt transmission mechanism for door-plate being transferred to edge banding machine; The same side of described second air-floating ball platform and conveyer belt transmission mechanism is respectively equipped with revetment; The top in the exit of described conveyer belt transmission mechanism is provided with jube; The discharging opening exported for monolithic door-plate is provided with between described jube and conveyer belt transmission mechanism; Described discharging opening is connected with the charging aperture of edge banding machine.
4. the continuous edge-sealed system of one according to claim 3 novel kitchen cabinet plate, is characterized in that: described hydraulic elevating platform comprising the first support platform, base for supporting, being arranged on the scissor arm between support platform and base for supporting and the hydraulic jack for driving scissor arm to be elevated.
5. the continuous edge-sealed system of one according to claim 3 novel kitchen cabinet plate, is characterized in that: the structure of described second air-floating ball platform is identical with the structure of described first air-floating ball platform.
6. the continuous edge-sealed system of one according to claim 3 novel kitchen cabinet plate, is characterized in that: described conveyer belt transmission mechanism comprises conveyer belt, the roller coordinated with conveyer belt transmission, the motor rotated for driving roller and conveyer belt support;
Described conveyer belt support comprises the second support platform and is arranged on the supporting leg below the second support platform; Described supporting leg is Height Adjustable supporting leg, and this supporting leg comprises the first supporting leg and is set in the second supporting leg outside the first supporting leg upper end;
Described first supporting leg is detachably connected with the second supporting leg by height adjustment mechanism; Described height adjustment mechanism comprises L-type corner brace, fixed screw and studdle; Described L-type corner brace comprises vertical connecting portion and level connection joint portion; Vertical connecting portion, the first supporting leg and the second supporting leg removably connect and are integrated by described fixed screw; Described studdle runs through and is arranged in level connection joint portion, and the screw rod of upper and lower both sides, level connection joint portion is respectively equipped with stop nut.
7. the continuous edge-sealed system of one according to claim 6 novel kitchen cabinet plate, is characterized in that: one end of described jube is connected with revetment, and the other end is connected with the second support platform by jube connecting portion.
8. the continuous edge-sealed method of the continuous edge-sealed system of novel kitchen cabinet plate according to claim 1-7 any one, is characterized in that: the method comprises the following steps:
If four sidewalls of the kitchen cabinet plate of pending continuous edge-sealed processing are respectively sidewall A, sidewall B, sidewall C and sidewall D, and sidewall A and sidewall C is parallel to each other, sidewall A is mutually vertical with sidewall B, and sidewall B and sidewall D is parallel to each other;
(1) the kitchen cabinet plate of pending for n part continuous edge-sealed processing is piled up into a pile, be placed on the first air-floating ball platform, by the first air-floating ball platform, an above-mentioned pile kitchen cabinet plate is transferred on auxiliary feeding device; Wherein, n be more than or equal to 1 natural number;
(2) the pile kitchen cabinet plate in step (1) is transferred to the porch of the first edge banding machine by auxiliary feeding device, under the effect of auxiliary feeding device, one pile kitchen cabinet plate enters into the first edge banding machine successively, carries out edge sealing operate by the sidewall A of the first edge banding machine to each kitchen cabinet plate;
(3) in the first edge banding machine, complete the kitchen cabinet plate of sidewall A edge sealing operation, enter on the first roller conveyor, now, kitchen cabinet plate is positioned at first crossbeam side, and the sidewall A of kitchen cabinet plate is parallel to each other with the madial wall of first crossbeam and contacts; Rotation direction due to the first roller is clockwise, and the angle a that the first roller and first crossbeam are positioned at the side of plate direction of advance is obtuse angle, therefore, under the drive of multiple first rollers rotated clockwise of the first roller conveyor, kitchen cabinet plate is moved by first crossbeam side direction second cross beam side, until the sidewall C of kitchen cabinet plate is parallel to each other with the madial wall of second cross beam and contacts; Now, kitchen cabinet plate enters into the second edge banding machine, is operated carrying out edge sealing to the sidewall C of kitchen cabinet plate by the second edge banding machine;
(4) in the second edge banding machine, complete the kitchen cabinet plate of sidewall C edge sealing operation, enter into the second roller conveyor, now, the sidewall C of kitchen cabinet plate and the madial wall of the 4th crossbeam are parallel to each other; Kitchen cabinet plate moves backward with the second roller conveyor, in the process of kitchen cabinet plate with the second roller conveyor movement, adopt the placement direction of mechanical arm adjustment kitchen cabinet plate, the sidewall B of kitchen cabinet plate is paralleled with the madial wall of the 4th crossbeam, and the vertical range between sidewall B and the 4th crossbeam is less than the vertical range between sidewall B and the 3rd crossbeam;
(5) adjust the kitchen cabinet plate of placement direction, continue to transfer on the 3rd edge banding machine with the second roller conveyor, carry out edge sealing by the sidewall B of the 3rd edge banding machine to kitchen cabinet plate and operate;
(6) in the 3rd edge banding machine, complete the kitchen cabinet plate of sidewall B edge sealing operation, enter into the 3rd roller conveyor, now, kitchen cabinet plate is positioned at the 6th crossbeam side, and the sidewall B of kitchen cabinet plate is mutually concordant with the madial wall of the 6th crossbeam and contact; Rotation direction due to the 3rd roller is clockwise, and the angle b that the 3rd roller and the 5th crossbeam are positioned at the side of plate direction of advance is acute angle, angle a and angle b is complementary, therefore, under the drive of multiple the 3rd rollers rotated clockwise of the 3rd roller conveyor, kitchen cabinet plate is moved, until the sidewall D of kitchen cabinet plate is parallel to each other with the madial wall of the 5th crossbeam and contacts by the 6th crossbeam side direction the 5th crossbeam side; Now, kitchen cabinet plate enters into the 4th edge banding machine, is operated carrying out edge sealing to the sidewall D of kitchen cabinet plate by the 4th edge banding machine; So far, four sidewalls of kitchen cabinet plate have completed edge sealing operation all.
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| CN201610010594.3A CN105479584B (en) | 2016-01-08 | 2016-01-08 | A kind of continuous edge-sealed system of new kitchen cabinet plate and its continuous edge-sealed method |
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| CN201610010594.3A CN105479584B (en) | 2016-01-08 | 2016-01-08 | A kind of continuous edge-sealed system of new kitchen cabinet plate and its continuous edge-sealed method |
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| CN106042141A (en) * | 2016-07-18 | 2016-10-26 | 青岛帝森露西娜厨具有限公司 | Fully-automatic right angle edge sealing machine |
| CN106738189A (en) * | 2016-12-19 | 2017-05-31 | 江山欧派门业股份有限公司 | Door leaf edge seal system and its edge bonding method |
| CN107696232A (en) * | 2017-10-23 | 2018-02-16 | 浙江世贸装饰股份有限公司 | A kind of receipts side technique for cabinet |
| CN109129750A (en) * | 2018-09-11 | 2019-01-04 | 苏州睿牛机器人技术有限公司 | Pendulum material device in batten feeder |
| CN112103212A (en) * | 2020-08-27 | 2020-12-18 | 杭州沃镭智能科技股份有限公司 | IGBT module assembly production line |
| CN114012862A (en) * | 2021-11-29 | 2022-02-08 | 南兴装备股份有限公司 | General control system for edge sealing production line of plate-type furniture |
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| CN114012862A (en) * | 2021-11-29 | 2022-02-08 | 南兴装备股份有限公司 | General control system for edge sealing production line of plate-type furniture |
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| CN105479584B (en) | 2018-01-19 |
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