CN218748360U

CN218748360U - Double-station repairing device for surface defects of plates

Info

Publication number: CN218748360U
Application number: CN202223319442.1U
Authority: CN
Inventors: 李皓; 韩心广; 陈林
Original assignee: Shandong Changxing Intelligent Technology Co ltd
Current assignee: Shandong Changxing Intelligent Technology Co ltd
Priority date: 2022-12-09
Filing date: 2022-12-09
Publication date: 2023-03-28
Anticipated expiration: 2032-12-09

Abstract

The utility model discloses a panel surface defect duplex position patching device, including feed roller I, lift platform, discharge roller I, a machine support, rack and pinion drive slip table, repair the mechanism, feed mechanism, scanning camera, pneumatic suction cup, discharge roller II, feed roller II, the frame below is equipped with two sets of the same lift platform, lift platform one side is equipped with feed roller I and discharge roller I, the frame corresponds feed roller I and is equipped with discharge roller II and feed roller II with I opposite side of discharge roller, feed roller I, discharge roller II, II both ends of feed roller are respectively through sprocket chain meshing and connect the drive motor output, realize piling up the transportation of panel. The utility model discloses a multiunit rack and pinion drive slip table drives two sets of repair mechanisms and scanning camera, pneumatic chuck motion, realizes panel surface defect's fast scan and repairs, and area that has significantly reduced has reduced the cost of labor, has improved repair efficiency.

Description

Double-station repairing device for surface defects of plates

Technical Field

The utility model belongs to the technical field of panel surface defect, in particular to panel surface defect duplex position patching device.

Background

Because panel is in the production and processing process, receives the influence of veneer quality, can produce irregular defect on the panel surface, need scan the repair to the defect position for guaranteeing panel quality, current panel surface defect patching device has following problem in the use: 1) The large-range putty machine is adopted to paint the surface of the plate in a large range, and then the residual putty is scraped off completely through the scraper plate, so that the surface of the plate can be repaired well, the waste of raw materials exists, and the production cost is greatly improved; 2) Most of the existing plate surface repairing machines are single-station production lines, all the mechanisms are relatively independent, the occupied area is large through the cooperation of conveying rollers, the repairing efficiency is not high, and after one plate is repaired, the plate is required to pass through manpower or other devices, and the plate is transported and then scanned again to repair the plate.

Disclosure of Invention

The utility model aims at overcoming not enough among the prior art, providing a panel surface defect duplex position patching device, drive two sets of repair mechanisms and scanning camera, the motion of pneumatic chuck through multiunit rack and pinion drive slip table, realize panel surface defect's quick scan and repair, the area that has significantly reduced has reduced the cost of labor, has improved repair efficiency.

In order to realize the purpose, the utility model discloses a technical scheme is:

the utility model provides a panel surface defect duplex position patching device, including feed roller I, lift platform, discharge roller I, frame, rack and pinion rack drive slip table, repair mechanism, feed mechanism, scanning camera, pneumatic sucking disc, discharge roller II, feed roller II, the frame below is equipped with two sets of the same lift platform, lift platform one side is equipped with feed roller I and discharge roller I, the frame corresponds feed roller I and is equipped with discharge roller II and feed roller II with I opposite side of discharge roller, feed roller I, discharge roller II, II both ends of feed roller are respectively through sprocket chain meshing and connecting the drive motor output, realize the transportation of piling up the sheet material, vertical last fixed mounting of frame top has rack and pinion drive slip table, rack and pinion rack drive slip table model is LD80C, the private customization or direct purchase the acquisition of accessible, install horizontal rack and pinion rack drive slip table on the rack and pinion rack drive slip table, two sets of horizontal rack and pinion rack drive slip tables that are equipped with the rack and pinion rack drive slip table drive one side repair mechanism adjustment from top to bottom, the back is equipped with a plurality of scanning camera and a plurality of scanning camera respectively, drive the gear through the rack drive in the pneumatic rack drive slip table through driving motor drive, realize that the rack moves along the rack, one side of repairing mechanism, it is equipped with the multidirectional moving mechanism, the walking mechanism, the rack is equipped with the multi-and move.

Lifting platform includes the base, the spout, the digging arm I, spacing pulley I, the digging arm II, spacing pulley II, hydraulic telescoping rod, a supporting bench, motor I, the bearing roller, the backup pad, base fixed mounting has the backup pad all around, movable mounting has digging arm I on base one side, the opposite side is equipped with the spout, II swing joint of digging arm I and digging arm, II one end swing joint of digging arm are on a supporting bench, II swing joint of spacing pulley that the other end was established are in the spout, I laminating of spacing pulley that the I one end of digging arm was established is installed in a supporting bench bottom, be equipped with hydraulic telescoping rod between I and the digging arm II, movable mounting has a plurality of bearing rollers on a supporting bench, the sprocket that the bearing roller one end was established passes through the chain meshing installation, wherein the sprocket that a set of bearing roller one side was established passes through the sprocket that I output of chain meshing connection motor established, I fixed mounting is in a supporting bench below.

Repair the mechanism and include motor II, screw pump I, the access hole, the storage vat, the fixed plate, fill the switch cylinder, repair the head, fixed mounting has screw pump I on the fixed plate, I one end of screw pump and II output end fixed connections of motor, the head is repaired to the fixed intercommunication of the other end, it is equipped with the switch cylinder to repair overhead, a passageway in time is repaired to close, prevent too much to repair the material and spill, I bottom of screw pump is equipped with the access hole, the fixed intercommunication storage vat in top, pipeline intercommunication feed mechanism is passed through to the storage vat top.

Feed mechanism includes motor III, shaft coupling, screw rod delivery pump II, hopper, connector, installation base, and fixed mounting has screw rod delivery pump II on the installation base, and II one ends of screw rod delivery pump are passed through shaft coupling fixed connection motor III outputs, and the other end is equipped with the connector, and the connector passes through the storage vat in the pipeline intercommunication repair mechanism, is equipped with the hopper on screw rod delivery pump II, and the hopper is convenient for the entering of material.

Pneumatic sucking disc fixed mounting is on the connecting plate, and the air pump is connected through the trachea to one end, and connecting plate one side is equipped with the guide rail, and guide rail movable mounting is on the mounting panel, connecting plate other end fixed connection telescopic cylinder one end, and the telescopic cylinder other end is installed on the mounting panel, and the mounting panel is installed at the rack and pinion drive slip table back transversely.

Compared with the prior art, the utility model beneficial effect shows:

1) The repairing mechanism and the scanning camera are driven by arranging the plurality of sets of gear and rack driving sliding tables, the repairing mechanism and the pneumatic sucker move in multiple directions, the equipment volume is reduced, the occupied area is reduced, the simultaneous scanning and repairing can be carried out simultaneously, the simultaneous repairing of at most two plates can be realized, the plates can be automatically stacked, the transfer feeding of the plates to be repaired, the stacking discharging of the plates after being repaired and the transfer operation of trays at the bottom of the stacked plates are realized, the automation level is improved, and the repairing efficiency of the plates is greatly improved;

2) Putty powder through the ratio passes through the feed mechanism pump and goes into the storage vat to drive spiral delivery pipeline I through motor II and carry the material to repair first center through-hole department discharge through the connecting pipe, repair the head this moment and can carry out the multi-angle displacement under the drive of multiunit rack and pinion drive slip table, will discharge repair the material evenly floating, guarantee the roughness on panel surface.

Drawings

FIG. 1 is a schematic structural view of a double-station repairing device for surface defects of a sheet material of the present invention;

FIG. 2 is a schematic side view of the double-station repairing device for surface defects of sheet materials of the present invention;

FIG. 3 is a schematic view of the repairing mechanism;

FIG. 4 is a structural schematic diagram of a feeding frame mechanism;

FIG. 5 is a schematic view of the lifting platform;

FIG. 6 is a schematic view of the bottom structure of the elevating platform;

FIG. 7 is an enlarged view of a portion of FIG. 2 at A;

in the figure: 10. a feeding roller I; 11. a lifting platform; 12. a discharging roller I; 13. a plate material; 14. a frame; 15. the gear rack drives the sliding table; 16. a repair mechanism; 17. a feeding mechanism; 18. a scanning camera; 19. a pneumatic suction cup; 101. a discharging roller II; 111. a base; 112. a chute; 113. a movable arm I; 1131. a limiting pulley I; 114. a movable arm II; 1141. a limiting pulley II; 115. a hydraulic telescopic rod; 116. a support table; 117. a motor I; 118. a carrier roller; 119. a support plate; 121. a feeding roller II; 161. a motor II; 162. a screw conveying pump I; 163. an access hole; 164. a storage barrel; 165. a fixing plate; 166. filling a switch cylinder; 167. repairing the head; 171. a motor III; 172. a coupling; 173. a screw conveying pump II; 174. a hopper; 175. a connector; 176. installing a base; 191. a connecting plate; 192. a guide rail; 193. a telescopic cylinder; 194. and (7) mounting the plate.

Detailed Description

For the convenience of understanding of those skilled in the art, the technical solution of the present invention will be further specifically described with reference to fig. 1 to 7.

A double-station repairing device for surface defects of plates comprises a feeding roller I10, a lifting platform 11, a discharging roller I12, a rack 14, a gear rack driving sliding table 15, a repairing mechanism 16, a feeding mechanism 17, a scanning camera 18, a pneumatic sucking disc 19, a discharging roller II 101 and a feeding roller II 121, wherein two groups of same lifting platforms 11 are arranged below the rack 14, the feeding roller I10 and the discharging roller I12 are arranged on one side of the lifting platform 11, the discharging roller II 101 and the feeding roller II 121 are arranged on the other side, corresponding to the feeding roller I10 and the discharging roller I12, of the rack 14, the two ends of the feeding roller I10, the discharging roller I12, the discharging roller II 101 and the feeding roller II 121 are respectively meshed through chain wheels and connected with the output end of a transmission motor, and transport of stacked plates 13 is realized, rack 14 top is vertical to upward fixed mounting has rack and pinion drive slip table 15, rack and pinion drive slip table 15 model is LD80C, the accessible is customized by the individual or directly purchases the acquisition, install horizontal rack and pinion drive slip table 15 on the rack and pinion drive slip table 15, two sets of rack and pinion drive slip table 15 that transversely set up openly are equipped with and drive one side repair mechanism 16 with rack and pinion drive slip table 15 of perpendicular to the ground installation and adjust from top to bottom, the back is equipped with pneumatic sucking disc 19 and a plurality of scanning camera 18 respectively, drive gear along the guide rail walking on the rack through driving motor in the rack and pinion drive slip table 15, realize repairing mechanism 16's diversified removal, 14 one side of rack is equipped with two sets of feed mechanism 17.

The lifting platform 11 comprises a base 111, a sliding groove 112, a movable arm I113, a limiting pulley I1131, a movable arm II 114, a limiting pulley II 1141, a hydraulic telescopic rod 115, a support platform 116, a motor I117, carrier rollers 118 and a support plate 119, wherein the support plate 119 is fixedly installed on the periphery of the base 111, the movable arm I113 is movably installed on one side of the base 111, the sliding groove 112 is formed in the other side of the base, the movable arm I113 is movably connected with the movable arm II 114, one end of the movable arm II 114 is movably installed on the support platform 116, the limiting pulley II 1141 arranged at the other end of the movable arm II 114 is movably installed in the sliding groove 112, the limiting pulley I1131 arranged at one end of the movable arm I113 is attached to the bottom of the support platform 116, the hydraulic telescopic rod 115 is arranged between the movable arm I113 and the movable arm II 114, the support rollers 118 are movably installed on the support platform 116, chain wheels arranged at one ends of the carrier rollers 118 are installed in an engaged mode through chains, the chain wheels arranged at one end of one group of the carrier rollers 118 are connected with chain wheels arranged at the output end of the motor I117 in an engaged mode through the chain, and the motor I117 is fixedly installed below the support platform 116.

Repair mechanism 16 and include motor II 161, screw rod delivery pump I162, access hole 163, storage vat 164, fixed plate 165, fill switch cylinder 166, repair head 167, fixed mounting has screw rod delivery pump I162 on the fixed plate 165, I162 one end of screw rod delivery pump and II 161 output fixed connection of motor, head 167 is repaired to the fixed intercommunication of the other end, it is equipped with fill switch cylinder 166 to repair first 167 top, a passageway in the first 167 is repaired in time to close, prevent too much to repair the material and spill, I162 bottom of screw rod delivery pump is equipped with access hole 163, the fixed intercommunication storage vat 164 in top, pipeline intercommunication feed mechanism 17 is passed through to storage vat 164 top.

Feed mechanism 17 includes motor III 171, shaft coupling 172, screw rod delivery pump II 173, hopper 174, connector 175, installation base 176, and fixed mounting has screw rod delivery pump II 173 on the installation base 176, and screw rod delivery pump II 173 one end is passed through shaft coupling 172 fixed connection motor III 171 output, and the other end is equipped with connector 175, and storage vat 164 in 16 is repaired through the pipeline intercommunication to connector 175, is equipped with hopper 174 on screw rod delivery pump II 173, and the entering of the material is convenient for to hopper 174.

Pneumatic sucking disc 19 fixed mounting is on connecting plate 191, and the air pump is passed through to the trachea in one end, and connecting plate 191 one side is equipped with guide rail 192, and guide rail 192 movable mounting is on mounting panel 194, and connecting plate 191 other end fixed connection telescopic cylinder 193 one end, the telescopic cylinder 193 other end is installed on mounting panel 194, and mounting panel 194 is installed transversely to be installed at the gear rack drive slip table 15 back.

A double-station repairing device for surface defects of a plate comprises the following working processes: before repairing the operation, place idle tray on feed roller II, drive motor passes through sprocket chain cooperation feed roller II and shifts the tray to one side lift platform on, lift platform drives idle tray and rises to the assigned position and wait for the pile up neatly this moment.

The method comprises the following steps of placing stacked plates with trays at the bottom on a feeding roller I on one side of a scanning camera directly by a forklift, driving a motor to drive the feeding roller I to move through a chain wheel and a chain, conveying the stacked plates onto a lifting platform, adjusting the height of the lifting platform to control the uppermost plate to move to a designated position, driving a sliding table to drive the scanning camera to move through a plurality of groups of gear racks, scanning the size, coordinates and depth of defects on the surfaces of the plates by a 2D camera and a 3D camera contained in the scanning camera, recording the positions of the defects on the surfaces, establishing a coordinate system and transmitting the records to a control system, repairing the defective parts under the driving of the sliding table by the plurality of groups of gear racks through two groups of repairing mechanisms after the scanning is completed, then, feeding the repairing materials into a screw conveying pump II through a hopper, rotating the repairing materials through a motor III, pumping the repairing materials into a storage barrel of a repairing mechanism along a pipeline, flowing into the screw conveying pump I under the action of gravity after the repairing materials enter the storage barrel, then pumping the repairing materials into a repairing head to repair the repairing head, controlling a filling switch in the storage barrel, preventing the repairing head from overflowing the repairing head, and preventing the repairing head from overflowing from driving the lifting platform to drive the lifting platform to move, and controlling the lifting platform to control the sucking disc with a sucking disc, and controlling the lifting platform to move, and controlling the lifting platform; after all panels are repaired, the tray at the bottom is conveyed out through the upper supporting roller of the lifting platform and the matched discharging roller II, and the panels which are repaired and piled up again are conveyed out through the upper supporting roller of the lifting platform and the matched discharging roller I.

The foregoing is illustrative and explanatory only of the structure of the present invention, and it is intended that those skilled in the art who have the structure described herein be able to make various modifications, additions or substitutions in the same manner as the above-described embodiments without departing from the structure of the present invention or exceeding the scope defined by the claims.

Claims

1. The utility model provides a panel surface defect duplex position patching device, including feed roll I, lift platform, discharge roller I, a machine support, rack and pinion drive slip table, repair mechanism, feed mechanism, scanning camera, pneumatic sucking disc, discharge roller II, feed roller II, its characterized in that the frame below is equipped with two sets of the same lift platform, lift platform one side is equipped with feed roll I and discharge roller I, the frame corresponds feed roll I and is equipped with discharge roller II and feed roller II with I opposite side of discharge roller, feed roll I, discharge roller II, II both ends of feed roll are respectively through sprocket chain meshing and connecting the driving motor output, realize the transportation of piling up neatly panel, vertical upward fixed mounting in frame top has rack and pinion drive slip table, install horizontal rack and pinion drive slip table on the rack and pinion drive slip table, two sets of horizontal rack and pinion drive slip tables that are equipped with the rack and pinion drive one side repair mechanism vertical installation and adjust from top to bottom, the back is equipped with pneumatic sucking disc and a plurality of scanning camera respectively, it walks along the guide rail on the rack through driving motor to drive the gear through driving the rack, realize repairing the removal of mechanism, frame one side is equipped with two sets of multidirectional last set of material mechanism.

2. The double-station repairing device for the surface defects of the plates as claimed in claim 1, wherein the lifting platform comprises a base, a sliding groove, a movable arm I, a limiting pulley I, a movable arm II, a limiting pulley II, a hydraulic telescopic rod, a supporting table, a motor I, carrier rollers and a supporting plate, the supporting plate is fixedly mounted on the periphery of the base, the movable arm I is movably mounted on one side of the base, the sliding groove is formed in the other side of the base, the movable arm I is movably connected with the movable arm II, one end of the movable arm II is movably mounted on the supporting table, the limiting pulley II arranged at the other end of the movable arm is movably mounted in the sliding groove, the limiting pulley I arranged at one end of the movable arm I is mounted at the bottom of the supporting table in a fit mode, the hydraulic telescopic rod is arranged between the movable arm I and the movable arm II, a plurality of the carrier rollers are movably mounted on the supporting table, a chain wheel arranged at one end of each carrier roller is mounted in a meshed mode through a chain, a chain wheel arranged on one side of a group of the carrier rollers is connected with a chain arranged at the output end of the motor I in a meshed mode, and the motor I is fixedly mounted below the supporting table.

3. The double-station repairing device for the surface defects of the plates as claimed in claim 1, wherein the repairing mechanism comprises a motor II, a screw conveying pump I, an access hole, a storage barrel, a fixing plate, a filling switch cylinder and a repairing head, the screw conveying pump I is fixedly mounted on the fixing plate, one end of the screw conveying pump I is fixedly connected with the output end of the motor II, the other end of the screw conveying pump I is fixedly communicated with the repairing head, a filling switch cylinder is arranged above the repairing head, the access hole is formed in the bottom of the screw conveying pump I, the storage barrel is fixedly communicated with the upper portion of the screw conveying pump I, and a feeding mechanism is communicated with the upper portion of the storage barrel through a pipeline.

4. The double-station repairing device for the surface defects of the sheet material as claimed in claim 1, wherein the feeding mechanism comprises a motor III, a coupler, a screw conveying pump II, a hopper, a connector and a mounting base, the screw conveying pump II is fixedly mounted on the mounting base, one end of the screw conveying pump II is fixedly connected with the output end of the motor III through the coupler, the connector is arranged at the other end of the screw conveying pump II, the connector is communicated with a storage barrel in the repairing mechanism through a pipeline, and the hopper is arranged on the screw conveying pump II.

5. The double-station repairing device for the surface defects of the plate according to claim 1, wherein the pneumatic sucker is fixedly arranged on a connecting plate, one end of the pneumatic sucker is connected with the air pump through an air pipe, a guide rail is arranged on one side of the connecting plate and is movably arranged on a mounting plate, the other end of the connecting plate is fixedly connected with one end of a telescopic cylinder, the other end of the telescopic cylinder is arranged on the mounting plate, and the mounting plate is arranged on the back surface of a transversely-arranged gear and rack driving sliding table.