CN105460265A - Automatic lamp bulb feed device of automatic middle lamp packaging machine - Google Patents

Abstract

The invention discloses an automatic lamp bulb feed device of an automatic middle lamp packaging machine, and belongs to the field of automobile accessories. The automatic lamp bulb feed device comprises a support, a spiral vibration electromagnet, a hopper, a feed rail, a rail auxiliary road and a discharge port. The support is installed at the lower portion of the spiral vibration electromagnet. The spiral vibration electromagnet is installed at the upper portion of the support and connected with the hopper. The hopper is installed at the upper portion of the spiral vibration electromagnet and connected with the support through a leaf spring. The feed rail is located on the inner side of the hopper and is in a vortex spiral shape. The rail auxiliary road is located on the edge of the inner side of the feed rail and protrudes out of the plane of the feed rail. The discharge port is located in one end of the hopper in the vortex spiral shape and connected with a lamp bulb direction-fixed flow division device in a butt joint mode. The automatic lamp bulb feed device has the advantages that the automatic feed function of the automatic middle lamp packaging machine can be achieved, automatic packaging of an automobile middle lamp is achieved, labor intensity is reduced, and work efficiency is improved.

Description

A kind of bulb automatic charging device of middle lamp automatic packaging machine

Technical field

The invention belongs to vehicular spare parts field, particularly the bulb automatic charging device of a kind of middle lamp automatic packaging machine of lamp packaging in automobile.

Background technology

In automobile, lamp is applied to bulb automobile and other vehicles being used to indicate signal, such as steering indicating light, the bulb of stoplight stop lamp, the middle lamp of indication of the present invention refers to that the automobile and motorcycle meeting national Specification turns to brake common bulb, this bulb is pear-shaped bulb (as Fig. 1), comprises cell-shell, lamp holder, the wick of cell-shell inside, the industry is called middle lamp, this bulb in process of production, needs finished product bulb to pack, then as merchandise sales, current manner of packing adopts carton package mostly, its principle inserts in paperboard (as Fig. 2) by the cap part of bulb, each paperboard there are 10 holes for inserting bulb, after inserting bulb, (as Fig. 5) will install the flanging of the paperboard periphery of bulb along folding line to the bending of lamp holder direction (as Fig. 3), loaded packing box (as Fig. 4) again, the state loading packing box is Lamp bulb case upwards (as Fig. 6), again the bottom of packing box and upper cover are closed, just define complete packaging (as Fig. 7), because middle lamp bulb shapes is irregular, existing packing method is all adopt manually bulb to be inserted paperboard one by one, again paperboard flanging is loaded packing box, manually the bottom of packing box and upper cover are closed, due to the automation mostly of middle lamp production facilities, productive output is large, hand-filling needs a large amount of personnel, labour intensity is large, inefficiency, be not suitable for automated production and management.

Summary of the invention

For the problems referred to above that lamp packaging in existing automobile exists, the present invention proposes lamp automatic packaging machine in one, it is characterized in that: comprise bulb automatic charging device, bulb direction splitter device, bulb material loading control setup, paperboard storage device, paperboard feedway, be installed paper apparatus, bulb is installed paper registration device, bulb paperboard carrying device, bulb paperboard feeder, carton lower cover picking-up device, bulb paperboard boxing device, carton lower cover closing device, carton lower cover fitting apparatus, paper box lid side lid apparatus for bending, paper box lid is lid apparatus for bending just, paper box lid is lid flange fixing installation just, paper box lid is lid crimping unit just, paper box lid is lid flush mounting just, frame, carton holding device, control system, rotating table system, carton unloads lower device, carton carrying device, driving device, carton stores and feeder, described bulb automatic charging device is arranged on the machine front end, is connected with bulb direction splitter device, described bulb direction splitter device is arranged between bulb automatic charging device and bulb material loading control setup, and is connected with bulb automatic charging device and bulb material loading control setup respectively, described bulb material loading control setup is arranged on bulb direction splitter device and bulb is installed between paper registration device, and is connected respectively at bulb direction splitter device and the bulb paper registration device that is installed, described paperboard storage device is arranged on bulb and is installed a side of paper registration device, and the front end being positioned at paperboard feedway is connected with paperboard feedway, described paperboard feedway is arranged on paperboard storage device one end, and is connected with paperboard storage device and the paper apparatus that is installed, the described paper apparatus that is installed is arranged on bulb and is installed the below of paper registration device, is connected mutually respectively at paperboard feedway and the bulb paper registration device that is installed, the described bulb paper registration device that is installed is arranged on the rear end of material loading control setup, and is connected with material loading control setup and bulb paperboard carrying device, linking corresponding with the paper apparatus that is installed below it, described bulb paperboard carrying device is arranged in frame, and one end and the bulb paper registration device that is installed is connected, and the other end is connected with bulb paperboard feeder, described bulb paperboard feeder is arranged in frame, and one end is connected with bulb paperboard carrying device, and the other end is connected with bulb paperboard boxing device, described carton lower cover picking-up device is arranged in frame, is positioned at below rotating disk, and is fitted together between station at rotating disk mounted box station and lower cover, described bulb paperboard boxing device is arranged in frame, and below the mounted box station being positioned at rotating disk, described carton lower cover closing device is arranged in frame, is positioned at bulb paperboard boxing device side, and is positioned at below rotating disk mounted box station, described carton lower cover fitting apparatus is arranged in frame, is positioned at rotating disk lower cover and is fitted together to below station, described paper box lid side side lid apparatus for bending is arranged in frame, and is fitted together to station at rotating disk lower cover and presses above the rotating disk between lid station, described paper box lid just lid apparatus for bending is arranged in frame, and is positioned at rotating disk and presses above lid station, described paper box lid just lid flange fixing installation is arranged in frame, presses lid station at rotating disk and embeds above the rotating disk between upper cover station, described paper box lid just lid crimping unit is arranged in frame, and is positioned at above rotating disk embedding upper cover station, described paper box lid just lid flush mounting is arranged in frame, is positioned at the top that rotating disk embeds upper cover station, described frame comprises support, table top, described carton holding device is arranged on rotating disk, described carton holding device has multiple, is evenly distributed on disk peripheral, described control system is arranged in frame, comprises cabinet, detector, control setup, display and interactive device, described rotating table system is arranged in frame, comprises calibrated disc, main shaft, rotating disk, described rotating disk can do intermittent rotary around main shaft, described carton unloads lower device and is arranged in frame, is positioned at the below of rotating disk discharge station, described carton carrying device is arranged in frame, unloads lower device be connected mutually with carton, described driving device to be arranged in frame and to be connected with each functional component, described driving device is pneumatic actuator, described carton stores and feeder is arranged in frame, and is positioned at the carton feeding station side of rotating disk.

Described bulb automatic charging device comprises support, spiral vibrating electromagnet, hopper, material loading track, the auxiliary road of track, discharging opening; Described support installing is in spiral vibrating electromagnet bottom; The described rack-mount portion of spiral vibrating electromagnet, is connected with hopper; The top of spiral vibrating electromagnet installed by described hopper, is connected with support by springs; Described material loading track is positioned at inside hopper, in vortex-like helix; The auxiliary road of described track is positioned at material loading track inside edge, protrudes material loading orbit plane; Described discharging opening is positioned at the end of the vortex-like spiral of hopper, docks with bulb direction splitter device.

Beneficial effect

Beneficial effect of the present invention is, can realize the automatic packaging of lamp in automobile, reduces labour intensity, increases work efficiency.

Accompanying drawing explanation

Fig. 1 is middle lamp bulb shapes schematic diagram

A1. lamp holder, A2. cell-shell.

Fig. 2 is paperboard schematic shapes

B1. side edgefold, B2. holds flanging, B3. hole, B4. paperboard core, B5. side edgefold line, and B6. holds folding line.

Fig. 3 is the schematic shapes after paperboard flanging

B1. side edgefold, B2. holds flanging, B3. hole, B4. paperboard core.

Fig. 4 is carton shapes schematic diagram

C1. the outer lower cover of carton, C2. carton body, limit lid on the left of C3. paper box lid, C4. paper box lid is lid flanging just, and C5. paper box lid just covers, C6. paper box lid right edge lid, lower cover in C7. carton.

Fig. 5 is the schematic shapes after bulb loads paperboard

A. bulb, B. paperboard.

Fig. 6 is mounted box view after bulb loading paperboard

A. bulb, B. paperboard, C. carton.

Fig. 7 is the carton shapes schematic diagram after mounted box completes

C. carton.

Fig. 8 is the structural representation of middle lamp automatic box packing machine

1. bulb automatic charging device, 2. bulb direction splitter device, 3. bulb material loading control setup, 4. paperboard storage device, 5. paperboard feedway, 6. be installed paper apparatus, 7. bulb is installed paper registration device, 8. bulb paperboard carrying device, 9. bulb paperboard feeder, 10. carton lower cover picking-up device, 11 bulb paperboard boxing devices, 12. carton lower cover closing devices, 13. carton lower cover fitting apparatus, 14. paper box lid side lid apparatus for bending, 15. paper box lids are lid apparatus for bending just, 16. paper box lids are lid flange fixing installation just, 17. paper box lids are lid crimping unit just, 18. paper box lids are lid flush mounting just, 19. frames, 20. carton holding devices, 21 control system, 22. rotating table systems, 23. cartons unload lower device, 24. carton carrying devices, 25. drivings device, 26. cartons store and feeder.

Fig. 9 is the structural representation of bulb automatic charging device

1-1. support, 1-2. spiral vibrating electromagnet, 1-3. hopper, 1-4. material loading track, the auxiliary road of 1-5. track, 1-6. discharging opening.

Detailed description of the invention

In order to further illustrate technical scheme of the present invention, now by reference to the accompanying drawings, further illustrate the specific embodiment of the present invention; As Fig. 1, Fig. 2, Fig. 4, select the middle lamp bulb meeting national standard that the industry is general in this example, paperboard, carton respectively as bulb A, paperboard B, carton C; As Fig. 8, select spiral vibrating feeding device as bulb automatic charging device 1, bulb automatic charging device 1 is arranged on the front end of the machine, be connected with bulb direction splitter device 2; Bulb direction splitter device 2 is arranged between bulb automatic charging device 1 and bulb material loading control setup 3, and is connected with bulb automatic charging device 1 and bulb material loading control setup 3 respectively; Bulb material loading control setup 3 is arranged on bulb direction splitter device 2 and bulb is installed between paper registration device 7, and is connected respectively at bulb direction splitter device 2 and the bulb paper registration device 7 that is installed; Paperboard storage device 4 is arranged on bulb to be installed a side of paper registration device 7, and the front end being positioned at paperboard feedway 5 is connected with paperboard feedway 5; Paperboard feedway 5 is arranged on paperboard storage device 4 one end, and is connected with paperboard storage device 4 and the paper apparatus 6 that is installed; The paper apparatus 6 that is installed is arranged on bulb to be installed the below of paper registration device 7, is connected mutually respectively at paperboard feedway 5 and the bulb paper registration device 7 that is installed; The paper registration device 7 that is installed by bulb is arranged on the rear end of bulb material loading control setup 3, and is connected with bulb material loading control setup 3 and bulb paperboard carrying device 8, with the corresponding linking of paper apparatus 6 that is installed below it; Be arranged in frame 19 by bulb paperboard carrying device 8, one end and the bulb paper registration device 7 that is installed is connected, and the other end is connected with bulb paperboard feeder 9; Be arranged in frame 19 by bulb paperboard feeder 9, one end is connected with bulb paperboard carrying device 8, and the other end is connected with bulb paperboard boxing device 11; Carton lower cover picking-up device 10 is arranged in frame 19, below the rotating disk being positioned at rotating table system 22, and is fitted together between station at rotating disk mounted box station and lower cover; Bulb paperboard boxing device 11 is arranged in frame 19, and below the mounted box station being positioned at the rotating disk of rotating table system 22; Carton lower cover closing device 12 is arranged in frame 19, is positioned at the side of bulb paperboard boxing device 11, and below the rotating disk mounted box station being positioned at rotating table system 22; Be arranged in frame 19 by carton lower cover fitting apparatus 13, the rotating disk lower cover being positioned at rotating table system 22 is fitted together to below station; Paper box lid side side lid apparatus for bending 14 is arranged in frame 19, and is fitted together to station at the rotating disk lower cover of rotating table system 22 and presses above the rotating disk between lid station; By paper box lid just lid apparatus for bending 15 be arranged in frame 19, and the rotating disk being positioned at rotating table system 22 presses above lid station; By paper box lid just lid flange fixing installation 16 be arranged in frame 19, press lid station at the rotating disk of rotating table system 22 and embed above the rotating disk between upper cover station; By paper box lid just lid crimping unit 17 be arranged in frame 19, and the rotating disk being positioned at rotating table system 22 embeds above upper cover station; By paper box lid just lid flush mounting 18 be arranged in frame 19, the rotating disk being positioned at rotating table system 22 embeds the top of upper cover station; Adopt lower end stent support work top combination as frame 19 in this example, the hole and fixed orifice of installing rotating table system 22 are set in the middle part of frame 19; Carton holding device 20 is arranged on the rotating disk of rotating table system 22, in this example, adopts 6 carton holding devices 20 to be evenly arranged in the disk peripheral of rotating table system 22; Be arranged on by the cabinet of control system 21 in frame 19, by the control setup of control system 21, display and interactive device are arranged on cabinet, and the detector of control system is arranged on corresponding functional component respectively; Be arranged on by rotating table system 22 in frame 19, adopt below the work top of frame 19 and install calibrated disc, install rotating disk above work top in this example, main shaft connects calibrated disc and rotating disk; Carton is unloaded lower device 23 to be arranged in frame 19, inside the below of rotating disk discharge station being positioned at rotating table system 22; Carton carrying device 24 is arranged in frame 19, unloads lower device 23 with carton and be connected mutually; Driving device 25 to be arranged in frame 19 and to be connected with each functional component; Adopt pneumatic actuator as driving device 25 in this example, the air control unit of driving device 25 to be arranged in frame 19 and to be connected with control system 21, adopting pneumatic line to be connected air control unit and each pneumatic apparatus; Carton storage and feeder 26 are arranged in frame 19, and are positioned at the carton feeding station side of the rotating disk of rotating table system 22; This completes enforcement of the present invention.

During application, the qualified bulb A meeting national standard produced is loaded in the feed bin of bulb automatic charging device 1, bulb direction splitter device 2 is transported to through vibration, the bulb A sent is divided into two rows by bulb direction splitter device 2, the state feeding bulb material loading control setup 3 that lamp holder A1 is downward, the bulb A that bulb direction splitter device 2 is sent here by bulb material loading control setup 3 divides into groups, and often arrange 5 bulb A, two row-to-row distances equal the distance between the upper two round B3 of paperboard B; Often group conveying is once sent into bulb and to be installed paper registration device 7, and each bulb A often organizing bulb A locates by the bulb paper apparatus 7 that is installed, and ensures that the center of each bulb A is identical with the position of hole B3 on paperboard B; Paperboard B is overlayed in paperboard storage device 4, by paperboard feedway 5, by paperboard B, individual sends into the paper apparatus 6 that is installed, it is corresponding that individual paperboard B is placed on the bulb bulb A that the below of paper registration device 7 position assurance each hole B3 be installed on paper registration device 7 respectively at bulb that is installed by the paper apparatus 6 that is installed, paperboard B upwards carries by the paper apparatus 6 that is installed, until bulb A inserts in the hole B3 of paperboard B, drive inhibiting device simultaneously, by the side edgefold B1 of paperboard B,. end flanging B2, along side edgefold line B5, end folding line B6, bends; Install the paperboard B of bulb A, sent from bulb paperboard registration device 7 by bulb paperboard carrying device 8, enter bulb paperboard feeder 9; Carton C is stacked on carton and stores and on feeder 26, and in carton holding device 20 on the single rotating disk delivering to rotating table system 22; The bulb paperboard fabricate block that bulb paperboard boxing device 11 will install, the carton C on the carton holding device 20 be positioned at rotating disk is sent into below carton C, while bulb paperboard boxing device 11 exits, lower cover C7. in outer for the carton of carton C lower cover C1 and carton inwardly closes up closed by carton lower cover closing device 12; Rotating table system 22 does intermittent rotary, and in dial rotation process, carton lower cover picking-up device 10 holds up two lower covers of carton C, ensures that the bulb paperboard in carton C can not come off in carton C; When turntable rotation station stops again, carton lower cover fitting apparatus 13 makes carton lower cover close by mutually chimeric for carton lower cover; Be arranged on paper box lid side lid apparatus for bending 14 above rotating disk by the upper cover side lid of carton C to carton C internal bend simultaneously; Rotating disk continues to rotate, and in rotary course, paper box lid side lid apparatus for bending 14 is pushed down paper box lid side lid and ensured not rebound; When turntable rotation is to next station, paper box lid is just being covered C5 to direction bending in box by paper box lid just lid apparatus for bending 15; Rotating disk continues to rotate, in rotary course, paper box lid is just being covered C5 and to push down and by paper box lid just lid flanging C4 bending by paper box lid just lid flange fixing installation 16, when turntable rotation is to next station, paper box lid just lid crimping unit 17 by paper box lid just lid flanging C4 bend further, its edge is made to be positioned at the position of carton body C2, now paper box lid just lid flush mounting 18 from top, top platen box cover just covering C5 make paper box lid just lid flanging C4 embed in carton body C2, form the shape as the carton C of Fig. 7; The carton C of packing box rotates along with the carton holding device 20 on rotating disk, and when rotating to discharge station, carton unloads lower device 23 and unloaded by packaged carton C inside rotating disk, sends into carton carrying device 24, just completes the whole operation of middle lamp packaging; Because turntable intermittent rotates, and rotating disk has multiple station, and be Detroit automation in order in each operation of mounted box packaging, work efficiency is high; Automatic operation under the parameter that whole operation sets in control system 21, does not need artificial participation, reduces labour intensity; Bulb automatic charging device 1 and carton carrying device 24 can realize seamless interfacing with automatic production lines, easily realize automated production and are convenient to management; The present embodiment is the one of the numerous technical scheme of the present invention, does not represent all technical schemes of the present invention.

As Fig. 9, adopt 3, the angle steel of the length of side 80 millimeters in this example, the steel plate of the thickness 12 millimeters that upper weld diameter is identical with hopper 1-3 base diameter is as support 1-1; The commercially available electromagnet selecting power and feeding speed to match as spiral vibrating electromagnet 1-2, and adopts 3 groups of plate-shaped springs sheets in the bottom of support 1-1 and hopper 1-3, often organizes 4-5 sheet, is connected by support 1-1 with hopper 1-3; Select the hopper of the commercially available vortex-like helical screw feeder of base diameter 400 millimeters as hopper 1-3; Select width 40 millimeters, the banded steel plate of thickness 3 millimeters, the inwall along hopper 1-3 welds, and perpendicular to the inside of hopper 1-3 as material loading track 1-4; Select the round steel of diameter 6 millimeters along the inside edge welding of material loading track 1-4 as the auxiliary road 1-5 of track; Material loading track 1-4 and track auxiliary road 1-6 and the vortex-like spiral end of hopper form discharging opening 1-6 jointly; This completes enforcement of the present invention; The middle lamp bulb A that during application, preceding working procedure is produced loads in hopper 1-3, start spiral vibrating electromagnet 1-2, bulb A under the effect of spiral vibrating power along material loading track 1-4 upward movement, and define rows under the effect of the auxiliary road 1-5 of track, until discharging opening 1-6 place, then enter bulb direction splitter device 2; Just complete the automatic charging function of middle lamp bulb A.Adopt the advantage of this device to be, because hopper 1-3 top is unlimited, be convenient to the bulb manually adding needs packaging, be more suitable for being connected with the production facilities of last process, be convenient to the automated production of lamp bulb A in realizing; Adopt the advantage of vibration feeding to be that bulb attitude can control automatically, facilitate control rate and with being connected of next procedure.

Claims (1)

1. in, a bulb automatic charging device for lamp automatic packaging machine, is characterized in that: comprise support, spiral vibrating electromagnet, hopper, material loading track, the auxiliary road of track, discharging opening; Described support installing is in spiral vibrating electromagnet bottom; The described rack-mount portion of spiral vibrating electromagnet, is connected with hopper; The top of spiral vibrating electromagnet installed by described hopper, is connected with support by springs; Described material loading track is positioned at inside hopper, in vortex-like helix; The auxiliary road of described track is positioned at material loading track inside edge, protrudes material loading orbit plane; Described discharging opening is positioned at the end of the vortex-like spiral of hopper, docks with bulb direction splitter device.