CN205273925U - Well lamp automatic packaging machine's bulb card paper cartoner - Google Patents

Abstract

The utility model provides a well lamp automatic packaging machine's bulb card paper cartoner, belongs to the auto -parts field, including support, crossbeam, guide post, layer board, and dress box ware, cylinder, the support mounting in the frame, the upper end of support is connected with the crossbeam, the crossbeam install the upper end at two supports, the guide post install the guiding hole on the crossbeam in, the upper end is connected with the layer board, the layer board install the lower part at dress box ware, dress box ware be the cellular cube of making by the steel sheet, the cylinder install in the middle of the lower part of crossbeam, tailpiece of the piston rod portion is connected with the layer board, has lamp automatic packaging machine's in can realizing a bulb card paper dress box function, and then realizes the automatic packing of lamp in the car, reduces intensity of labour, improves work efficiency's characteristics.

Description

The bulb paperboard boxing device of a kind of middle lamp automatic packing machine

Technical field

The invention belongs to auto parts machinery field, in particular to the bulb paperboard boxing device of a kind of middle lamp automatic packing machine of the packaging of lamp in automobile.

Background technology

In automobile, lamp is the bulb being applied to and being used to indicate signal on automobile and other vehicles, such as steering indicating light, the bulb of brake lamp, the middle lamp that the present invention refers to refers to that the automobile and motorcycle meeting national Specification turns to brake common bulb, this bulb is pyriform bulb (such as Fig. 1), comprises bubble shell, lamp holder, the wick of bubble shell inside, the industry is called middle lamp, this bulb is in process of production, it is necessary to packed by finished product bulb, then as merchandise sales, current packaging means adopts carton package mostly, its principle is on cap part insertion paperboard (such as Fig. 2) by bulb, each paperboard has 10 holes for inserting bulb, after insertion bulb (such as Fig. 5) by filled the paperboard periphery of bulb flanging along folding line to the bending of lamp holder direction (such as Fig. 3), loaded packing box (such as Fig. 4) again, the state loading packing box is that Lamp bulb case is upwards (such as Fig. 6), again the bottom of packing box and upper cover are closed, just define complete packaging (such as Fig. 7), owing to middle lamp bulb profile is irregular, existing Packaging Method is all adopt bulb manually inserts paperboard one by one, again paperboard flanging is loaded packing box, manually the bottom of packing box and upper cover are closed, due to the automatization mostly of middle lamp production unit, turnout is big, hand-filling needs a large amount of personnel, labour intensity is big, inefficiency, be not suitable for automatic production and management.

Summary of the invention

For the problems referred to above that the packaging of lamp in existing automobile exists, the present invention proposes lamp automatic packing machine in one, it is characterized in that: comprise bulb automatic charging device, bulb direction splitter device, bulb material loading control device, paperboard storing unit, paperboard e Foerderanlage, be installed paper apparatus, bulb is installed paper locating device, bulb paperboard carrying device, bulb paperboard feeder, lid picking-up device under paper box, bulb paperboard boxing device, cover device under paper box, lid fitting apparatus under paper box, paper box lid side lid apparatus for bending, paper box lid is lid apparatus for bending just, paper box lid is lid flanging device just, paper box lid is lid crimping unit just, paper box lid is just covering embedding device, frame, paper box clamping device, Controlling System, rotating table system, paper box unloads lower device, paper box carrying device, transmission mechanism, paper box stores and feeder, described bulb automatic charging device is arranged on the machine front end, is connected with bulb direction splitter device, described bulb direction splitter device is arranged between bulb automatic charging device and bulb material loading control device, and is connected with bulb automatic charging device and bulb material loading control device respectively, described bulb material loading control device is arranged on bulb direction splitter device and bulb is installed between paper locating device, and is connected respectively at the bulb direction splitter device paper locating device that is installed with bulb, described paperboard storing unit is arranged on bulb and is installed a side of paper locating device, and the front end being positioned at paperboard e Foerderanlage is connected with paperboard e Foerderanlage, described paperboard e Foerderanlage is arranged on paperboard storing unit one end, and is connected with paperboard storing unit and the paper apparatus that is installed, the described paper apparatus that is installed is arranged on bulb and is installed the lower section of paper locating device, is connected mutually respectively at paperboard e Foerderanlage and the bulb paper locating device that is installed, the described bulb paper locating device that is installed is arranged on the rear end of material loading control device, and is connected with material loading control device and bulb paperboard carrying device, linking corresponding with the paper apparatus that is installed below it, described bulb paperboard carrying device is arranged in frame, and one end paper locating device that is installed with bulb is connected, and the other end is connected with bulb paperboard feeder, described bulb paperboard feeder is arranged in frame, and one end is connected with bulb paperboard carrying device, and the other end is connected with bulb paperboard boxing device, under described paper box, lid picking-up device is arranged in frame, is positioned at below rotating disk, and between the chimeric station of rotating disk mounted box station and lower lid, described bulb paperboard boxing device is arranged in frame, and is positioned at below the mounted box station of rotating disk, covering device under described paper box is arranged in frame, is positioned at bulb paperboard boxing device side, and is positioned at below rotating disk mounted box station, under described paper box, lid fitting apparatus is arranged in frame, and under being positioned at rotating disk, lid is fitted together to below station, described paper box lid side side lid apparatus for bending is arranged in frame, and under rotating disk above the chimeric station of lid and the rotating disk that presses between lid station, described paper box lid just lid apparatus for bending be arranged in frame, and be positioned at rotating disk and press above lid station, described paper box lid just lid flanging device be arranged in frame, press lid station and above the rotating disk that embeds between upper cover station at rotating disk, described paper box lid just lid crimping unit be arranged in frame, and be positioned at rotating disk and embed above upper cover station,Described paper box lid is just covering embedding device and is being arranged in frame, is positioned at the top that rotating disk embeds upper cover station; Described frame comprises support, table top; Described paper box clamping device is arranged on rotating disk; Described paper box clamping device has multiple, is evenly distributed on disk peripheral; Described Controlling System is arranged in frame, comprises cabinet, means of detection, control device, display and interactive device; Described rotating table system is arranged in frame, comprises indexing plate, main shaft, rotating disk; Described rotating disk can do intermittent rotary around main shaft; Described paper box unloads lower device and is arranged in frame, is positioned at the lower section of rotating disk discharge station; Described paper box carrying device is arranged in frame, unloads lower device with paper box and is connected mutually; Described transmission mechanism is arranged in frame and is connected with each functional component; Described transmission mechanism is pneumatic actuator; Described paper box stores and feeder is arranged in frame, and is positioned at the paper box feeding station side of rotating disk.

The bulb paperboard boxing device of described a kind of middle lamp automatic packing machine, it is characterised in that: comprise support, crossbeam, guidepost, supporting plate, case packing machine, cylinder; Described support installing is in frame, and the upper end of support is connected with crossbeam; Described crossbeam is arranged on the upper end of two supports; Described crossbeam is provided with cylinder mounting holes and guiding hole; Described guidepost is arranged in the guiding hole on crossbeam, and upper end is connected with supporting plate; Described supporting plate is arranged on the bottom of case packing machine, and two ends are connected with guidepost, and below middle part, piston rod with cylinder is connected; Described case packing machine is the cellular cubes being made up of steel sheet, and inside is divided into two rows by steel sheet and often arranges 5 intervals; The length of described case packing machine horizontal section equals the length of paperboard core, and width equals the width of paperboard core; The thickness of the steel sheet of described case packing machine is not more than 1 millimeter; Described cylinder is arranged in the middle of the bottom of crossbeam, and piston rod end is connected with supporting plate.

Useful effect

The useful effect of the present invention is, it is possible to realize the automatic packaging of lamp in automobile, reduces labour intensity, it is to increase working efficiency.

Accompanying drawing explanation

Fig. 1 is middle lamp bulb appearance schematic diagram

A1. lamp holder, A2. steeps shell.

Fig. 2 is paperboard schematic shapes

B1. side edgefold, B2. end flanging, B3. hole, B4. paperboard core, B5. side edgefold line, B6. end folding line.

Fig. 3 is the schematic shapes after paperboard flanging

B1. side edgefold, B2. end flanging, B3. hole, B4. paperboard core.

Fig. 4 is carton shapes schematic diagram

C1. the outside lower lid of paper box, C2. paper box body, C3. paper box lid left side lid, C4. paper box lid just lid flanging, C5. paper box lid just covers, C6. paper box lid right edge lid, lower lid in C7. paper box.

Fig. 5 is the schematic shapes after bulb loads paperboard

A. bulb, B. paperboard.

Fig. 6 is mounted box view after bulb loading paperboard

A. bulb, B. paperboard, C. paper box.

Fig. 7 is the carton shapes schematic diagram after mounted box completes

C. paper box.

Fig. 8 is the structural representation of middle lamp automatic box packing machine

1. bulb automatic charging device, 2. bulb direction splitter device, 3. bulb material loading control device, 4. paperboard storing unit, 5. paperboard e Foerderanlage, 6. be installed paper apparatus, 7. bulb is installed paper locating device, 8. bulb paperboard carrying device, 9. bulb paperboard feeder, 10. lid picking-up device under paper box, 11 bulb paperboard boxing devices, cover device under 12. paper boxes, lid fitting apparatus under 13. paper boxes, 14. paper box lid side lid apparatus for bending, 15. paper box lids just lid apparatus for bending, 16. paper box lids are lid flanging device just, 17. paper box lids just lid crimping unit, 18. paper box lids are just covering embedding device, 19. frames, 20. paper box clamping devices, 21 Controlling System, 22. rotating table systems, 23. paper boxes unload lower device, 24. paper box carrying devices, 25. transmission mechanisms, 26. paper boxes store and feeder.

Fig. 9 is the structural representation of the bulb paperboard boxing device of a kind of middle lamp automatic packing machine

11-1. support, 11-2. crossbeam, 11-3. guidepost, 11-4. supporting plate, 11-5. case packing machine, 11-6. cylinder.

Embodiment

In order to the technical scheme of the present invention is described further, now by reference to the accompanying drawings, the specific embodiment of the present invention is described further; Such as Fig. 1, Fig. 2, Fig. 4, this example is selected the middle lamp bulb meeting national standard that the industry is general, paperboard, paper box respectively as bulb A, paperboard B, paper box C; Such as Fig. 8, select spiral vibrating feeding device as bulb automatic charging device 1, bulb automatic charging device 1 is arranged on the front end of the machine, be connected with bulb direction splitter device 2; Bulb direction splitter device 2 is arranged between bulb automatic charging device 1 and bulb material loading control device 3, and is connected with bulb automatic charging device 1 and bulb material loading control device 3 respectively; Bulb material loading control device 3 is arranged on bulb direction splitter device 2 and bulb is installed between paper locating device 7, and it is connected respectively at the bulb direction splitter device 2 paper locating device 7 that is installed with bulb; Paperboard storing unit 4 is arranged on bulb be installed a side of paper locating device 7, and the front end being positioned at paperboard e Foerderanlage 5 is connected with paperboard e Foerderanlage 5; Paperboard e Foerderanlage 5 is arranged on paperboard storing unit 4 one end, and is connected with paperboard storing unit 4 and the paper apparatus 6 that is installed; The paper apparatus 6 that is installed is arranged on bulb be installed the lower section of paper locating device 7, it is connected mutually respectively at paperboard e Foerderanlage 5 and the bulb paper locating device 7 that is installed; The paper locating device 7 that is installed by bulb is arranged on the rear end of bulb material loading control device 3, and is connected with bulb material loading control device 3 and bulb paperboard carrying device 8, linking corresponding with the paper apparatus 6 that is installed below it; Being arranged in frame 19 by bulb paperboard carrying device 8, one end paper locating device 7 that is installed with bulb is connected, and the other end is connected with bulb paperboard feeder 9; Being arranged in frame 19 by bulb paperboard feeder 9, one end is connected with bulb paperboard carrying device 8, and the other end is connected with bulb paperboard boxing device 11; Lid picking-up device 10 under paper box is arranged in frame 19, is positioned at below the rotating disk of rotating table system 22, and between the chimeric station of rotating disk mounted box station and lower lid; Bulb paperboard boxing device 11 is arranged in frame 19, and is positioned at below the mounted box station of the rotating disk of rotating table system 22; It is arranged on covering device 12 under paper box in frame 19, it is positioned at the side of bulb paperboard boxing device 11, and be positioned at below the rotating disk mounted box station of rotating table system 22; Being arranged in frame 19 by lid fitting apparatus 13 under paper box, under being positioned at the rotating disk of rotating table system 22, lid is fitted together to below station; Paper box lid side side lid apparatus for bending 14 is arranged in frame 19, and under the rotating disk of rotating table system 22 above the chimeric station of lid and the rotating disk that presses between lid station; By paper box lid just lid apparatus for bending 15 be arranged in frame 19, and the rotating disk being positioned at rotating table system 22 presses above lid station; By paper box lid just lid flanging device 16 be arranged in frame 19, press lid station and above the rotating disk that embeds between upper cover station at the rotating disk of rotating table system 22; By paper box lid just lid crimping unit 17 be arranged in frame 19, and the rotating disk being positioned at rotating table system 22 embeds above upper cover station; Paper box lid just covering embedding device 18 be arranged in frame 19, the rotating disk being positioned at rotating table system 22 embeds the top of upper cover station; This example adopts lower end support support works table top combine as frame 19, the hole and fixed orifices of installing rotating table system 22 are set in the middle part of frame 19;Paper box clamping device 20 is arranged on the rotating disk of rotating table system 22, this example adopts 6 paper box clamping devices 20 be evenly arranged in the disk peripheral of rotating table system 22; Being arranged in frame 19 by the cabinet of Controlling System 21, by the control device of Controlling System 21, display and interactive device are arranged on cabinet, and the means of detection of Controlling System is arranged on corresponding functional component respectively; Being arranged in frame 19 by rotating table system 22, adopt and install indexing plate below the work table top of frame 19 in this example, install rotating disk above work table top, main shaft connects indexing plate and rotating disk; Paper box is unloaded lower device 23 be arranged in frame 19, it is positioned at inside the lower section of rotating disk discharge station of rotating table system 22; Paper box carrying device 24 is arranged in frame 19, unloads lower device 23 phase with paper box and be connected; Transmission mechanism 25 is arranged in frame 19 and is connected with each functional component; This example adopts pneumatic actuator as transmission mechanism 25, the air control unit of transmission mechanism 25 is arranged in frame 19 and is connected with Controlling System 21, adopt pneumatic pipeline to be connected air control unit and each pneumatic apparatus; The storage of paper box and feeder 26 are arranged in frame 19, and are positioned at the paper box feeding station side of the rotating disk of rotating table system 22; This completes the enforcement of the present invention.

During application, the qualified bulb A meeting national standard produced is loaded in the feed bin of bulb automatic charging device 1, it is transported to bulb direction splitter device 2 through vibration, the bulb A sent is divided into two rows by bulb direction splitter device 2, the state feeding bulb material loading control device 3 that lamp holder A1 is downward, the bulb A that bulb direction splitter device 2 is sent here by bulb material loading control device 3 divides into groups, and often arranges 5 bulb A, and two trestle column are from the distance equaled between the upper two round B3 of paperboard B; Often group conveying is once sent into bulb and is installed paper locating device 7, and each bulb A often organizing bulb A is located by the bulb paper apparatus 7 that is installed, and ensures that the central position of each bulb A is identical with the position of hole B3 on paperboard B; Paperboard B is overlayed in paperboard storing unit 4, by paperboard e Foerderanlage 5, by paperboard B, individual sends into the paper apparatus 6 that is installed, individual paperboard B is placed on bulb and is installed the lower section of paper locating device 7 and locates and ensure that the bulb A that each hole B3 is installed on paper locating device 7 respectively at bulb is corresponding by the paper apparatus 6 that is installed, paperboard B is upwards carried by the paper apparatus 6 that is installed, until bulb A inserts in the hole B3 of paperboard B, drive stop means simultaneously, by the side edgefold B1 of paperboard B,. end flanging B2, along side edgefold line B5, end folding line B6, bends; Fill the paperboard B of bulb A, sent from bulb paperboard locating device 7 by bulb paperboard carrying device 8, enter bulb paperboard feeder 9; Paper box C is stacked on paper box and stores and on feeder 26, and in paper box clamping device 20 on the single rotating disk delivering to rotating table system 22; The bulb paperboard molectron that bulb paperboard boxing device 11 will fill, the paper box C being positioned on the paper box clamping device 20 rotating disk is sent into below paper box C, while bulb paperboard boxing device 11 exits, cover device 12 under paper box and lid C7. lower in the paper box outside lower lid C1 of paper box C and paper box is inwardly closed up closed; Rotating table system 22 does intermittent rotary, in dial rotation process, under paper box lid picking-up device 10 hold up two of paper box C under lid, the bulb paperboard ensured in paper box C can not come off in paper box C; Again stopping when rotating disk rotates a station, under under paper box, lid under paper box is fitted together to and makes paper box by lid fitting apparatus 13 mutually, lid is closed; It is arranged on the paper box lid side lid apparatus for bending 14 above rotating disk by the upper cover side lid of paper box C to paper box C internal bend simultaneously; Rotating disk continues to rotate, and in rotary course, paper box lid side lid apparatus for bending 14 is pushed down paper box lid side lid and ensured not rebound; When rotating disk rotates to next station, paper box lid just lid apparatus for bending 15 paper box lid just covered C5 bending to direction in box; Rotating disk continues to rotate, in rotary course, paper box lid just lid flanging device 16 paper box lid is just being covered C5 push down and by paper box lid just lid flanging C4 bending, when rotating disk rotates to next station, paper box lid just lid crimping unit 17 by paper box lid just lid flanging C4 bend further, its edge is made to be positioned at the position of paper box body C2, now paper box lid just covering embed device 18 push up from top platen box cover just covering C5 make paper box lid just lid flanging C4 embed in paper box body C2, form the shape of the paper box C such as Fig. 7; The paper box C of packing box rotates along with the paper box clamping device 20 on rotating disk, and when rotating to discharge station, paper box unloads lower device 23 and unloaded by packaged paper box C inside rotating disk, sends into paper box carrying device 24, just completes the whole operation of middle lamp packaging;Owing to turntable intermittent rotates, and rotating disk has multiple station, and each operation in mounted box packaging is streamline operration in order, working efficiency height; Automatic operation under the parameter that whole operation has set in Controlling System 21, it is not necessary to manually participate in, reduce labour intensity; Bulb automatic charging device 1 and paper box carrying device 24 can realize seamless interfacing with automatic production line, it is easy to realize automatic production and be convenient to management; The present embodiment is the one of the numerous technical scheme of the present invention, does not represent all technical schemes of the present invention.

Such as Fig. 9, for lamp in the S25 automobile of national standard in this example, select the steel plate of thickness 8 mm in width 30 millimeters to be made into L-type as support 11-1, this example adopts two support 11-1, is arranged on the two ends of crossbeam 11-2 respectively; Selecting the steel plate of thickness 12 mm in width 30 millimeters as crossbeam 11-2, guide effect can be played in the guiding hole that its thickness should meet on it, makes cylinder mounting holes at the middle part of crossbeam, makes the guiding hole of two diameters 12 millimeters in the both sides of cylinder mounting holes; Selecting the round steel of diameter 12 millimeters as guidepost 11-3, be fixedly connected with supporting plate 11-4 its upper end, lower end is worn in the guiding hole on crossbeam, selects two guideposts in this example; Select the steel plate of thickness 10 mm in width 16 millimeters as supporting plate 11-4, it is arranged on the bottom surface of case packing machine 11-5, arranging guidepost open holes at the two ends of supporting plate 11-4, the piston rod that middle part arranges cylinder installs structure, adopts hinged mode to connect piston rod and supporting plate in this example; Select the steel plate of thickness 0.4 mm in width 120 millimeters, its plane bent is made into rectangle frame, outer, the transverse section length of rectangle frame equals the length of paperboard core B4, this example adopts 125 millimeters, width equals the width of paperboard core B4, this example adopts 50 millimeters, adopts in rectangle frame inside the steel plate of thickness 0.4 mm in width 120 millimeters that the internal space of rectangle frame is longitudinally divided into uniform two rows often arrange 5 spaces, seat case packing machine 11-5; Select commercially available minitype cylinder seat cylinder 11-6, it is arranged on crossbeam 11-2, and the end of its piston rod is connected with supporting plate 11-4; This completes the enforcement of the present invention; During application, when the paperboard B having filled bulb A is delivered to paper box C lower port place by bulb paperboard feeder 9, cylinder 11-6 starts, the paperboard B that the mechanical manipulator of bulb paperboard feeder 9 grasps upwards is ejected, the lamp holder position of the bulb A being now contained on paperboard B, the divided partition space entering case packing machine 11-5, a bulb A in each space, row in cylinder 11-6 continuation is until by inner for bulb paperboard feeding paper box C, cylinder 11-6 reversing motion, drives case packing machine 11-5 to return original position; Owing to have employed the case packing machine 11-5 that steel sheet is made, in the partition space of case packing machine 11-5, more space is had to bulb A, avoid the crooked of the bulb A that the clamping due to the mechanical manipulator of the crooked or bulb paperboard feeder 9 when bulb A loads paperboard B causes the distortion of paperboard B to cause and make bulb A and the collision of case packing machine 11-5, or owing to case packing machine 11-5 does not have partition space, tolerate that bulb bottom is crooked and do not clashed into case packing machine 11-5, the top of bulb A can be made like that too much crooked, cause and fill not in input tray C; Owing to have employed the case packing machine 11-5 of length, ensure that case packing machine 11-5 enters paper box again behind the mechanical manipulator inside of bulb paperboard feeder 9 and provides enough strokes and can not collide supporting plate 11-4.

Claims (1)

1. the bulb paperboard boxing device of lamp automatic packing machine in a kind, it is characterised in that: comprise support, crossbeam, guidepost, supporting plate, case packing machine, cylinder; Described support installing is in frame, and the upper end of support is connected with crossbeam; Described crossbeam is arranged on the upper end of two supports; Described crossbeam is provided with cylinder mounting holes and guiding hole; Described guidepost is arranged in the guiding hole on crossbeam, and upper end is connected with supporting plate; Described supporting plate is arranged on the bottom of case packing machine, and two ends are connected with guidepost, and below middle part, piston rod with cylinder is connected; Described case packing machine is the cellular cubes being made up of steel sheet, and inside is divided into two rows by steel sheet and often arranges 5 intervals; The length of described case packing machine horizontal section equals the length of paperboard core, and width equals the width of paperboard core; The thickness of the steel sheet of described case packing machine is not more than 1 millimeter; Described cylinder is arranged in the middle of the bottom of crossbeam, and piston rod end is connected with supporting plate.