CN203921890U - The automatic feeding of ornament lamp manufacturing line - Google Patents
The automatic feeding of ornament lamp manufacturing line Download PDFInfo
- Publication number
- CN203921890U CN203921890U CN201420243057.XU CN201420243057U CN203921890U CN 203921890 U CN203921890 U CN 203921890U CN 201420243057 U CN201420243057 U CN 201420243057U CN 203921890 U CN203921890 U CN 203921890U
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- CN
- China
- Prior art keywords
- feeding track
- ornament lamp
- manufacturing line
- material shaking
- tower tray
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Abstract
The utility model provides a kind of automatic feeding of ornament lamp manufacturing line.It has solved existing ornament lamp and has produced the problems such as precision is poor, production efficiency is low that exist.The automatic feeding of this ornament lamp manufacturing line comprises material shaking tower tray, the bottom of material shaking tower tray sets firmly vibrator, the discharging opening place of material shaking tower tray is connected feeding track, it is to erect to carry guiding that feeding track reverses transition by horizontal feed lead curve, the outside of material shaking tower tray and the feeding track magnetic stripe that is sticked, and the extension trend of magnetic stripe is synchronizeed and is followed with feeding track, the end of feeding track sets firmly shift structure, the outside of feeding track is along the some inductors in the uniform location of landline, and the equal electric signal of vibrator, inductor and shift structure connects a master controller.The utility model is realized automation transmission, and cabling is compact, smooth, stable and speed is fast, detects in real time simultaneously, effectively gets rid of the accidents such as bulb breakage, screens and obstruction, guarantees the normal operation of transmitting procedure.
Description
Technical field
The utility model belongs to field of mechanical technique, relates to a kind of flow production line equipment, particularly a kind of automatic feeding of ornament lamp manufacturing line.
Background technology
In traditional mode of production processing, conventionally adopt manual mode to realize manual lamp holder assembled configuration to bulb, make thus the assembling of filament in each bulb cannot form the unified location of standard, cause precision to decline, in follow-up series connection processing, usually occur connecting contraposition deviation because of indivedual bulbs, cause disconnection or virtually connect, making the lamp chain of whole piece series connection off quality, bringing serious economic loss.Simultaneously, the mode of production of artificial cannot detect the bulb not working because of filament damage in fitting process, therefore the bulb damaging is still carried out to the installing of lamp holder, cause the increase of useless work capacity, and damaging bulb obscures in good bulb and is entering next manufacturing procedure, the qualification rate that continuity impact manufactures a finished product, reduces economic benefit.Hand assembly also exists that to take artificial amount large, produces consuming time, inefficiency, has increased productive costs, weakens the problems such as the market competitiveness.
Therefore for existing issue, be badly in need of research utility model and go out a kind of special method and mechanical equipment for the full-automatic Assembling Production of ornament lamp.
Utility model content
The utlity model has following technical scheme:
The purpose of this utility model is to have the problems referred to above for existing technology, proposed a kind ofly by vibrating transportation source, to match with the delivery track structure of respective shapes, formation is for the dedicated transmissions equipment of ornament lamp, realize the detecting real-time verification on transmission route simultaneously, guarantee the normal operation of transmitting procedure, eliminate industrial accident and guarantee the automatic feeding of the ornament lamp manufacturing line of High-efficient Production.
The purpose of this utility model can realize by following technical proposal: the automatic feeding of ornament lamp manufacturing line, comprise material shaking tower tray, the bottom of described material shaking tower tray sets firmly vibrator, the discharging opening place of described material shaking tower tray is connected feeding track, it is to erect to carry guiding that described feeding track reverses transition by horizontal feed lead curve, the outside of described material shaking tower tray and the feeding track magnetic stripe that is sticked, and the extension of described magnetic stripe trend is synchronizeed and is followed with above-mentioned feeding track, the end of described feeding track sets firmly shift structure, the outside of described feeding track is along the some inductors in the uniform location of landline, described vibrator, the equal electric signal of inductor and shift structure connects a master controller.
In the automatic feeding of this ornament lamp manufacturing line, material shaking tower tray integral body is circular, its have upward feed intake uncoveredly, and put down to extending discharging opening by side edge, the charging port of discharging opening and feeding track is that specification is identical joins.Material shaking tower tray is installed on the end face of vibrator, and both shape all-in-one-pieces form that is connected, and makes thus the vibratory force of vibrator effectively be passed to material shaking tower tray and carries out synchronized oscillation.
When this device is produced running, first a large amount of bulbs are thrown in material shaking tower tray, open vibrator under the vibratory force effect of fixed frequency, bulb is arrangement and moves laterally, and under the magnetic action of magnetic stripe, the overhanging lamp base of light bulb base keeps all the time orientation outwardly, and then the bulb that mutually suffers subsides transmits successively directional transmissions power and enters one by one feeding track, first section of feeding track, put down in carrying and be horizontal positioned state, then be subject to the rail-guided bottom that makes to move down gradually and be slant setting state, until enter the setting delivery phase of latter end, make the whole vertically placement of bulb and lamp base be positioned at lower end.
Preferably, on described master controller, connect and install annunciator.
Preferably, described shift structure comprises the hoist cylinder that is positioned feeding track end below, and described hoist cylinder has the expansion link of action upward, and the top of described expansion link is along vertically setting firmly a gear sheet.
Preferably, described material shaking tower tray is inverted-cone shape, and its bottom has the discoid chamber that gathers materials, and is connected the above-mentioned chamber that gathers materials around the arc Quan road that progressively rises, and the end in described circle road is the discharging opening that is straight.
Preferably, described feeding track comprises support rail bar and guiding rail bar, the middle part of described feeding track has torsion transition phase, described support rail bar is radian decline tendency and stretches in reversing transition phase, described guiding rail bar is progressively offset stretching, extension along putting down to height to track centre position in reversing transition phase, until described support rail bar is positioned at face-off below stretched flat, described guiding rail bar is positioned at face-off top stretched flat.
Preferably, the both sides of torsion transition phase that described feeding track is positioned at middle part are set up and are synchronized with the support rail bar that reverses guiding tendency.
Preferably, described support rail bar has middle interval empty gap, and described guiding rail bar has middle interval empty gap.
Preferably, the outer border of described material shaking tower tray and a side of feeding track set firmly curved frame, described curved bobbin is located at material shaking tray circumference and reversed and transit to bottom side straight line and extend by putting down to side synchronous curve along feeding track, and described magnetic stripe is positioned on above-mentioned curved frame by tying up to set.
Preferably, described each inductor all has the infrared induction termination that three flat rafts arrange, and the unit that the spacing distance of every adjacent two infrared induction terminations is setting spaces.
The utlity model has following useful technique effect:
The automatic feeding of this ornament lamp manufacturing line is provided with dispensing device and is connected mutually with transporting rail, and using the vibratory force of fixed frequency as constant drive source, be provided with the torsion transition phase of transporting rail, for next step manufacturing procedure provides vertical assembling orientation, and transmission cabling is smooth, stable, transfer rate is fast, and transmission is compact, forms the dedicated transmissions equipment for ornament lamp; Simultaneously detection check equipment is set on transmission route, realizes detecting real-time theory, so effectively get rid of on transmission route that ornament lamp is damaged, the industrial accident such as screens and obstruction, guarantee the normal operation of transmitting procedure, promote production transmission efficiency and quality.
Accompanying drawing explanation
Below in conjunction with accompanying drawing and the specific embodiment, the utility model is further described:
Fig. 1 is the plan structure schematic diagram of the automatic feeding of this ornament lamp manufacturing line.
Fig. 2 be this ornament lamp manufacturing line automatic feeding face structural representation.
In figure, 1, material shaking tower tray; 2, vibrator; 3, feeding track; 3a, support rail bar; 3b, guiding rail bar; 3c, support rail bar; 4, magnetic stripe; 5, inductor; 6, hoist cylinder; 7, gear sheet; 8, bulb.
The specific embodiment
Be below specific embodiment of the utility model by reference to the accompanying drawings, the technical solution of the utility model is further described, but the utility model be not limited to these embodiment.
As depicted in figs. 1 and 2, the automatic feeding of this ornament lamp manufacturing line comprises material shaking tower tray 1, the bottom of material shaking tower tray 1 sets firmly vibrator 2, material shaking tower tray 1 is connected feeding track 3 by its discharging opening place, the outside of material shaking tower tray 1 and feeding track 3 magnetic stripe 4 that is sticked, the end of feeding track 3 sets firmly shift structure.
Material shaking tower tray 1 is inverted conical, its bottom has the discoid chamber that gathers materials, and have upward feed intake uncovered, and arrange and be connected the chamber that gathers materials around the arc Quan road that progressively rises, the end in circle road is put down to extending to form discharging opening by the side edge of material shaking tower tray 1, and the charging port of discharging opening and feeding track 3 is that specification is identical joins.Material shaking tower tray 1 is installed on the end face of vibrator 2, and both shape all-in-one-pieces form that is connected, and makes thus the vibratory force of vibrator 2 effectively be passed to material shaking tower tray 1 and carries out synchronized oscillation.
Feeding track 3 comprises support rail bar 3a and guiding rail bar 3b, and support rail bar 3a has middle interval empty gap, and guiding rail bar 3b has middle interval empty gap.First section of the charging of feeding track 3 is for putting down to transportation section, and middle part has torsion transition phase, and latter end is vertical transport section.
Be positioned at same concordant height with guiding rail bar 3b putting down to support rail bar 3a in transportation section, be to stand to parallel and be arranged side by side, both middle interval empty gap arrange along vertical.The distance that arranges between support rail bar 3a and guiding rail bar 3b matches with the length of bulb 8, wherein the top of bulb 8 guiding is slided and is arranged in the middle interval empty gap of guiding rail bar 3b, the bottom guiding of bulb 8 is slided and is arranged in the middle interval empty gap of support rail bar 3a, and the lamp base that stretch out bottom passes the middle interval empty gap of support rail bar 3a towards lateral expansion, enter thus this first place and put down behind transportation section, bulb 8 is horizontal positioned transmission.
In reversing transition phase, support rail bar 3a is progressively the stretching, extension of radian decline tendency, guiding rail bar 3b is progressively offset stretching, extension along putting down to height to track centre position, make thus bulb 8 along this guiding tendency, its bottom height reduces gradually, and top position translation to the inside, until curve reverses transition, be that support rail bar 3a is positioned at face-off below stretched flat, guiding rail bar 3b is positioned at face-off top stretched flat, now the middle interval empty gap of support rail bar 3a and guiding rail bar 3b is all along being horizontally disposed with, enter the vertical transport section of position, end, bulb 8 is to erect places transmission, and the lamp base that stretch out its bottom stretches towards below through the middle interval empty gap of support rail bar 3a.
In reversing transition phase, be to guarantee the progressively stability of roll steer of bulb 8, in the both sides of reversing transition phase, set up and be synchronized with the support rail bar 3c that reverses guiding tendency, therefore support rail bar 3c contact support in the both sides of bulb 8, and then prevent that bulb 8 from departing from feeding track 3 or inconsistent phenomenon occurs in inclination twist process.
The outer border of material shaking tower tray 1 and a side of feeding track 3 set firmly curved frame, curved bobbin is located at material shaking tower tray 1 periphery and reversed and transit to bottom side straight line and extend by putting down to side synchronous curve along feeding track 3, magnetic stripe 4 is positioned on curved frame by tying up to set, and the extension trend of magnetic stripe 4 forms to synchronize with feeding track 3 and follows thus.Under the magnetic attraction of magnetic stripe 4, bulb 8 is transferred on feeding track 3 in material shaking tower tray 1, remains that its bottom with lamp base attracts direction towards magnetic stripe 4, by level, is stretched outwardly and is reversed gradually as stretching straight down.
Shift structure comprises the hoist cylinder 6 that is positioned feeding track 3 end belows, and hoist cylinder 6 has the expansion link of action upward, and the top of expansion link is along vertically setting firmly a gear sheet 7.Hoist cylinder 6 drives expansion link to stretch out, and expansion link promotes gear sheet 7 and rises, and makes the discharging port of gear sheet 7 laminating feeding tracks 3, then blocks the delivery conduit of bulb 8 on it.
The outside of feeding track 3 is along the some inductors 5 in the uniform location of landline, each inductor 5 all has the infrared induction termination that three flat rafts arrange, and the spacing distance of every adjacent two infrared induction terminations is that the unit setting spaces, this unit spaces and is the spacing of two adjacent bulbs 8 under normal conveying, therefore the outside line induction termination by inductor 5 is surveyed, whether the bulb 8 on perception transmission line is transferred with normal separation, prevents its arrangement dislocation; Whether the bulb 8 of simultaneously monitoring on transmission line has badly broken.
The equal electric signal of hoist cylinder 6 in vibrator 2, inductor 5 and shift structure connects a master controller, in master controller, be provided with signal receiving unit, calculating unit, checking treatment unit, performance element and signal feedback unit, wherein performance element internal memory is established transmission control procedure.On master controller, also connect and install annunciator.
When this device is produced running, first a large amount of bulbs 8 are thrown in the chamber that gathers materials of material shaking tower tray 1, open vibrator 2 under the vibratory force effect of fixed frequency, bulb 8 is arrangement and moves on circle road, and under the magnetic action of magnetic stripe 4, on circle road, the overhanging lamp base in bulb 8 bottoms all keeps outwardly radial, and then the bulb 8 that mutually suffers subsides transmits successively directional transmissions power and enters one by one feeding track 3, in feeding track 3, appointing the orientation transmission that so relies on vibratory force to produce to realize carries, therefore first bulb 8 enters to put down, to transportation section, be horizontal positioned state, then enter and reverse the transition period that transition phase carries out roll steer, finally entering vertical transport section makes the whole vertically placement of bulb 8 and lamp base be positioned at lower end.
In the course of conveying of transmission route, 5 pairs of transmission routes of some inductors that manufacturing line side is laid carry out periodic monitor, and monitor signal is passed to master controller, contrast through master controller internal processes is processed, judge whether normal transport of bulb on this moment transmission route 8, once there is the situations such as dislocation or badly broken in the bulb 8 on judgement transmission route, performance element in master controller just regulates and controls vibrator 2 shuts down, and synchronization modulation hoist cylinder 6 drives expansion link to rise and makes gear sheet 7 blocking-up transmission routes; In feeding track 3 and next step Fabricating machinery generation dialysis; or in next step Fabricating machinery, there is product latch up phenomenon; performance element in master controller regulates and controls vibrator 2 equally shuts down, and synchronization modulation hoist cylinder 6 drives expansion link to rise and makes gear sheet 7 blocking-up transmission routes.
Specific embodiment described herein is only to the explanation for example of the utility model spirit.The utility model person of ordinary skill in the field can make various modifications or supplements or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present utility model or surmount the defined scope of appended claims.
Claims (9)
1. the automatic feeding of ornament lamp manufacturing line, it is characterized in that, comprise material shaking tower tray, the bottom of described material shaking tower tray sets firmly vibrator, the discharging opening place of described material shaking tower tray is connected feeding track, it is to erect to carry guiding that described feeding track reverses transition by horizontal feed lead curve, the outside of described material shaking tower tray and the feeding track magnetic stripe that is sticked, and the extension of described magnetic stripe trend is synchronizeed and is followed with above-mentioned feeding track, the end of described feeding track sets firmly shift structure, the outside of described feeding track is along the some inductors in the uniform location of landline, described vibrator, the equal electric signal of inductor and shift structure connects a master controller.
2. the automatic feeding of ornament lamp manufacturing line according to claim 1, is characterized in that, on described master controller, connects and installs annunciator.
3. the automatic feeding of ornament lamp manufacturing line according to claim 1, it is characterized in that, described shift structure comprises the hoist cylinder that is positioned feeding track end below, and described hoist cylinder has the expansion link of action upward, and the top of described expansion link is along vertically setting firmly a gear sheet.
4. according to the automatic feeding of the ornament lamp manufacturing line described in claim 1 or 2 or 3, it is characterized in that, described material shaking tower tray is inverted-cone shape, its bottom has the discoid chamber that gathers materials, and be connected the above-mentioned chamber that gathers materials around the arc Quan road that progressively rises, the end in described circle road is the discharging opening that is straight.
5. according to the automatic feeding of the ornament lamp manufacturing line described in claim 1 or 2 or 3, it is characterized in that, described feeding track comprises support rail bar and guiding rail bar, the middle part of described feeding track has torsion transition phase, described support rail bar is radian decline tendency and stretches in reversing transition phase, described guiding rail bar is progressively offset stretching, extension along putting down to height to track centre position in reversing transition phase, until described support rail bar is positioned at face-off below stretched flat, described guiding rail bar is positioned at face-off top stretched flat.
6. the automatic feeding of ornament lamp manufacturing line according to claim 5, is characterized in that, described feeding track is positioned at the both sides of the torsion transition phase at middle part and sets up the support rail bar that is synchronized with torsion guiding tendency.
7. the automatic feeding of ornament lamp manufacturing line according to claim 5, is characterized in that, described support rail bar has middle interval empty gap, and described guiding rail bar has middle interval empty gap.
8. according to the automatic feeding of the ornament lamp manufacturing line described in claim 1 or 2 or 3, it is characterized in that, the outer border of described material shaking tower tray and a side of feeding track set firmly curved frame, described curved bobbin is located at material shaking tray circumference and reversed and transit to bottom side straight line and extend by putting down to side synchronous curve along feeding track, and described magnetic stripe is positioned on above-mentioned curved frame by tying up to set.
9. according to the automatic feeding of the ornament lamp manufacturing line described in claim 1 or 2 or 3, it is characterized in that, described each inductor all has the infrared induction termination that three flat rafts arrange, and the unit that the spacing distance of every adjacent two infrared induction terminations is setting spaces.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420243057.XU CN203921890U (en) | 2014-05-12 | 2014-05-12 | The automatic feeding of ornament lamp manufacturing line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420243057.XU CN203921890U (en) | 2014-05-12 | 2014-05-12 | The automatic feeding of ornament lamp manufacturing line |
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| Publication Number | Publication Date |
|---|---|
| CN203921890U true CN203921890U (en) | 2014-11-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420243057.XU Expired - Fee Related CN203921890U (en) | 2014-05-12 | 2014-05-12 | The automatic feeding of ornament lamp manufacturing line |
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| Country | Link |
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| CN (1) | CN203921890U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105244160A (en) * | 2015-11-10 | 2016-01-13 | 东莞市奥海电源科技有限公司 | Automatic production linkage mechanism for portable charge transformers and use method thereof |
| CN105460265A (en) * | 2016-01-15 | 2016-04-06 | 中州大学 | Automatic lamp bulb feed device of automatic middle lamp packaging machine |
-
2014
- 2014-05-12 CN CN201420243057.XU patent/CN203921890U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105244160A (en) * | 2015-11-10 | 2016-01-13 | 东莞市奥海电源科技有限公司 | Automatic production linkage mechanism for portable charge transformers and use method thereof |
| CN105460265A (en) * | 2016-01-15 | 2016-04-06 | 中州大学 | Automatic lamp bulb feed device of automatic middle lamp packaging machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141105 Termination date: 20160512 |
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| CF01 | Termination of patent right due to non-payment of annual fee |