CN105457938A - Automatic cleaner for altitude valve cavity and cleaning method for automatic cleaner - Google Patents
Automatic cleaner for altitude valve cavity and cleaning method for automatic cleaner Download PDFInfo
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- CN105457938A CN105457938A CN201610015592.3A CN201610015592A CN105457938A CN 105457938 A CN105457938 A CN 105457938A CN 201610015592 A CN201610015592 A CN 201610015592A CN 105457938 A CN105457938 A CN 105457938A
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- cleaning
- valve cavity
- altitude valve
- cylinder
- fixedly installed
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- 238000004140 cleaning Methods 0.000 title claims abstract description 237
- 238000000034 method Methods 0.000 title claims abstract description 23
- 239000012530 fluid Substances 0.000 claims abstract description 61
- 238000011010 flushing procedure Methods 0.000 claims abstract description 12
- 238000005406 washing Methods 0.000 claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims description 60
- 239000007788 liquid Substances 0.000 claims description 55
- 230000005484 gravity Effects 0.000 claims description 22
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 19
- 238000001914 filtration Methods 0.000 claims description 18
- 230000008569 process Effects 0.000 claims description 13
- 229920000742 Cotton Polymers 0.000 claims description 10
- 239000012535 impurity Substances 0.000 claims description 10
- 230000033001 locomotion Effects 0.000 claims description 10
- 230000009471 action Effects 0.000 claims description 7
- 230000007246 mechanism Effects 0.000 claims description 7
- 239000002131 composite material Substances 0.000 claims description 6
- 230000007423 decrease Effects 0.000 claims description 6
- 230000003993 interaction Effects 0.000 claims description 5
- 230000035939 shock Effects 0.000 claims description 5
- 238000007873 sieving Methods 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 4
- 238000000151 deposition Methods 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 5
- 238000012216 screening Methods 0.000 abstract 5
- 150000001875 compounds Chemical class 0.000 abstract 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 238000010926 purge Methods 0.000 description 6
- 230000000630 rising effect Effects 0.000 description 4
- 239000000523 sample Substances 0.000 description 3
- 230000002000 scavenging effect Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000003599 detergent Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000013475 authorization Methods 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- IXSZQYVWNJNRAL-UHFFFAOYSA-N etoxazole Chemical group CCOC1=CC(C(C)(C)C)=CC=C1C1N=C(C=2C(=CC=CC=2F)F)OC1 IXSZQYVWNJNRAL-UHFFFAOYSA-N 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
Abstract
The invention discloses an automatic cleaner for an altitude valve cavity and a cleaning method for the automatic cleaner. The automatic cleaner comprises an equipment bracket and a cleaning box body, wherein a cleaning slot, a conveying flushing device and a stationary screening and washing device are arranged in the cleaning box body; the conveying flushing device is matched with the stationary screening and washing device to complete compound cleaning of the altitude valve cavity; the compound cleaning comprises flushing and screening; the conveying flushing device drives the altitude valve cavity to move in the cleaning slot, so that a cleaning fluid in the cleaning slot impacts each inner cavity wall surface inside and outside the altitude valve cavity, and therefore, flushing for the altitude valve cavity is completed; the stationary screening device drives the cleaning fluid in the cleaning slot to move, so that the cleaning fluid generates vortex which goes deep into the altitude valve cavity, and therefore, the screening for the altitude valve cavity is completed. According to the automatic cleaner, the cleaning structure is compact, the operating principle is clear, the cleaning effect is remarkable, and a popularization and application value is very high.
Description
Technical field
The present invention relates to a kind of altitude valve cavity automatic rinser and cleaning method thereof, be particularly useful for the automatic cleaning of vehicle time lagged type altitude valve cavity inner chamber, belong to altitude valve cavity inner cavity cleaning technical field.
Background technology
Vehicle time lagged type altitude valve cavity is used for rail truck, its with air spring with the use of, realize by height of car change autonomous to air spring air inlet or exhaust, thus reach the object of adjustment height of the carbody.Altitude valve cavity is the vitals ensureing vehicle smoothness, security.Time lagged type altitude valve cavity belongs to precise hydraulic parts, requires higher to cleannes.And its body has the features such as inner-cavity structure complexity, each size are little, cause cleaning difficulty.Traditional vehicle time lagged type altitude valve cavity maintenance majority is manual cleaning, and manual cleaning has that operating speed is slow, labour intensity large and the feature such as cleaning fluid consumption is many; Intracavity structure complicated in addition cannot be cleaned up by the method for manual cleaning, and is easily scratched by internal cavity key position, brings new risk to the performance of product.
Also occurred the cleaner for cleaning parts of fountain at present, the shower nozzle of the cleaner for cleaning parts of fountain can adjust ejecting head according to modular construction, to the baroque part outer surface of process with structure is more regular and larger-size inner chamber advantage is larger.For altitude valve cavity, its cleaning emphasis is at inner chamber, and the internal structure of the less size of inner chamber and complexity is not suitable with the setting of spray head, adopts simple spray structure also cannot be clean by inner cavity cleaning.
CN103008274 discloses a kind of oil cylinder parts washer, comprises frame and electrical control cabinet, and frame is laterally provided with workpiece station, purge chamber, water treatment system successively; The below of purge chamber is provided with water tank, and water tank extends to water treatment system, and water tank comprises foul water tank and filtered water tank, and filtered water tank is built with electric heating tube, and workpiece station is provided with track, and track extends to purge chamber and affixed with purge chamber's inwall, is provided with deflector below track; Also comprise the waggon be actively set on track, waggon be provided with multiple can 360 ° rotate carriers; Also comprise the detergent line in purge chamber, dry up pipeline, be elevated probe cleaning device and drive unit; Described detergent line is divided into two-way, and a road directly leads to purge chamber, and clean the outer surface of oil cylinder part, pipeline of separately leading up to enters probe cleaning device, cleans the inner chamber of oil cylinder part.
Although foregoing invention solves the problem of part cavity cleaning, the fountain cleaning that what but its cleaning operation still adopted is selected by traditional mechanical cleaning, although foregoing invention combines the parts such as carrier and probe cleaning device of rotary type, but due to the limitation of its structure, in the cleaning process of altitude valve cavity inner chamber, certainly exist the dead angle that cannot clean, therefore the result of use of foregoing invention is still difficult to reach cleaning requirement.
Summary of the invention
In view of prior art exists above-mentioned defect, the object of the invention is to propose a kind ofly to be applicable to altitude valve cavity automatic rinser that vehicle time lagged type altitude valve cavity inner chamber cleans automatically and cleaning method thereof.
Object of the present invention, will be achieved by the following technical programs:
A kind of altitude valve cavity automatic rinser, comprise equipment supporter, and the cleaning casing be fixedly installed on described equipment supporter, the rinse bath for depositing cleaning fluid is provided with in described cleaning casing, be provided with movably in described cleaning casing and transmit flusher and gravity flow screen cleaning device, described transmission flusher has coordinated the composite cleaning to altitude valve cavity with described gravity flow screen cleaning device, and described composite cleaning comprises flushing and sieves and washes;
Described transmission flusher drives altitude valve cavity to move in described rinse bath, makes each inner chamber wall inside and outside the cleaning fluid shock height valve chamber in described rinse bath, completes the flushing of altitude valve cavity;
Described gravity flow screen cleaning device drives the cleaning fluid in described rinse bath to move, and makes described cleaning fluid produce the eddy current going deep into altitude valve cavity inner chamber, completes sieving and washing of altitude valve cavity.
Preferably, described cleaning casing internal fixtion is provided with dividing plate, the inner chamber of described cleaning casing is divided rinse bath and reservoir by described dividing plate, and described dividing plate offers the gap for overflow, the cleaning fluid in described rinse bath and impurity can be spilled in described reservoir by described gap;
The connecting cross beam for connecting miscellaneous part is also fixedly installed in described cleaning casing.
Preferably, described cleaning casing is also provided with the automatic switch device for casing opening and closing, described automatic switch device is fixedly installed on above described rinse bath;
Described automatic switch device comprises the first cylinder pedestal, opening and closing cylinder, the first contiguous block, spring, Gai Men, hinge and opening and closing cylinder controller;
Described lid door is fixedly connected with described cleaning casing by described hinge, described first cylinder pedestal is fixedly installed on described cleaning casing, described opening and closing cylinder is fixedly connected with described first cylinder pedestal, the cylinder axis of described opening and closing cylinder is fixedly connected with described first contiguous block be fixedly installed on described lid door, the bottom of described opening and closing cylinder is fixedly installed opening and closing cylinder controller, one end of described spring is connected with described first contiguous block, and the other end of described spring is connected with described equipment supporter.
Preferably, described connecting cross beam is fixedly connected with parts transmission track, described parts transmission track is provided with the idler wheel mechanism that can realize movement in vertical direction;
Described idler wheel mechanism comprises connecting plate, roller, holder and the second contiguous block, described roller is fixedly installed on described connecting plate side, described roller is embedded in described parts transmission track movably, described holder is fixedly installed between two pieces of connecting plates, and described second contiguous block is fixedly installed on described holder.
Preferably, described transmission flusher comprises the second cylinder pedestal be fixedly installed on described cleaning casing, and the transmission cylinder be fixedly installed on described second cylinder pedestal, the telescopic direction of the cylinder axis of described transmission cylinder is consistent with the bearing of trend of described parts transmission track, and the cylinder axis of described transmission cylinder is fixedly connected with described second contiguous block;
Described transmission cylinder is fixedly installed the spacing Control Component rinsing action for realizing altitude valve cavity, described spacing Control Component comprises the first limit controller, the second limit controller and the 3rd limit controller that set gradually from top to bottom, and the liquid level of the position of described spacing Control Component and the cylinder axis end of described transmission cylinder and described rinse bath cleaning liquid inside matches.
Preferably, described gravity flow screen cleaning device comprises the base be fixedly connected with described second contiguous block, and is fixedly installed on the fixing cleaning basket on described base;
Described fixing cleaning basket comprises the parts fixed grating for holding altitude valve cavity, and for filtering the filter grid of cleaning fluid, described parts fixed grating and described filter grid achieve a fixed connection by alignment pin, be fixedly installed at least one sieves and washes action fan for realizing altitude valve cavity below described filter grid, the position for the draw-in groove holding altitude valve cavity on the position of described fan and described parts fixed grating matches.
Preferably, described gravity flow screen cleaning device comprises the base be fixedly connected with described second contiguous block, and is fixedly installed on the fixing cleaning basket on described base;
Described fixing cleaning basket comprises the parts fixed grating for holding altitude valve cavity, and for filtering the filter grid of cleaning fluid, described parts fixed grating and described filter grid achieve a fixed connection by alignment pin, are fixedly installed eccentric motor below described filter grid.
Preferably, also comprise the circulation filter for cleaning fluid circulating filtration, be provided with liquid head piece bottom described rinse bath and described reservoir, the liquid head piece of described rinse bath and the liquid head piece of described reservoir are all connected with described circulation filter pipeline;
Described circulation filter comprises liquid stream cylinder body, cylinder body capping, filter cotton bag and circulating pump, described cylinder body capping is fixedly installed on described liquid stream cylinder body, described cylinder body capping offers inlet, described inlet is connected with the liquid head piece pipeline of described reservoir, described filter cotton bag is fixedly installed in described liquid stream cylinder body, described liquid stream cylinder body bottom offers liquid outlet, and described liquid outlet is connected with the liquid head piece pipeline of described rinse bath; Described circulating pump is fixedly installed on the middle section position of the pipeline connecting described liquid stream cylinder body and described rinse bath.
Preferably, also comprise the control device for control appliance overall operation, the human-computer interaction interface that described control device comprises control cabinet and is electrically connected with described control cabinet, described control cabinet and each electric component are electrically connected and control each electric component and operate.
Present invention further teaches a kind of cleaning method of altitude valve cavity automatic rinser, comprise the steps:
1) charging preparation process: operated by control cabinet control machine, the cylinder axis that opening and closing cylinder controller controls opening and closing cylinder shrinks, lid door is opened, transmitting flusher motion drives fixing cleaning basket to rise, when transmitting cylinder and touching the first limit controller, described fixing cleaning basket stops rising, be fixed on described fixing cleaning basket by manually altitude valve cavity being laid, transmitting flusher subsequently drives described fixing cleaning to fall in the key, the cylinder axis that cylinder controller controls opening and closing cylinder stretches out, and described lid door is closed;
2) valve body cleaning step: described transmission flusher motion drives fixing cleaning to fall in the key, when described transmission cylinder touches the 3rd limit controller, now altitude valve cavity is positioned at below cleaning fluid liquid level, fan operates immediately, described fan drives the cleaning fluid in rinse bath to form eddy current, cleaning altitude valve cavity inner chamber, described transmission flusher drives described fixing cleaning basket to rise immediately;
When described transmission cylinder touches the second limit controller, now altitude valve cavity is positioned at more than cleaning fluid liquid level, described fan continued operation, described fan is by cleaning fluid residual in altitude valve cavity inner chamber and greasy dirt blowout, and described transmission flusher drives described fixing cleaning to fall in the key immediately;
Described transmission flusher moves back and forth between described second limit controller and described 3rd limit controller limited range, until the cleaning of altitude valve cavity is complete;
3) circulating filtration step: carry out in process at described valve body cleaning step, circulating filtration step is synchronously carried out, in the lifting process of described fixing cleaning basket, cleaning fluid in described rinse bath and impurity portion overflow are in reservoir, under gravity, cleaning fluid in described reservoir and impurity flow in liquid stream cylinder body, and complete filtration by filter cotton bag, and the cleaning fluid after having filtered is delivered in described rinse bath by circulating pump again;
4) blanking step is dried up: described transmission flusher motion drives fixing cleaning basket to rise, now altitude valve cavity is positioned at more than cleaning fluid liquid level, described fan continued operation, described fan completes drying up of altitude valve cavity inner chamber, when transmitting cylinder and touching the first limit controller, described fixing cleaning basket stops rising, the cylinder axis that opening and closing cylinder controller controls opening and closing cylinder immediately shrinks, lid door is opened, by artificial, the altitude valve cavity completing cleaning is unloaded from described fixing cleaning basket.
Outstanding effect of the present invention is: the present invention adopts and sieves and washes and rinse the mode met, make each inner chamber wall inside and outside cleaning fluid abundant shock height valve chamber, remove the greasy residues of altitude valve inside cavity efficiently, overcome the problem that there is cleaning dead angle in conventional clean process, ensure that the cleaning performance of altitude valve cavity inner chamber, improve cleaning efficiency.Fan assembly in the present invention accelerates cleaning fluid to the flushing speed in chamber, shortens scavenging period, and fan assembly can also carry out automatic blow-dry operation to altitude valve cavity in addition, reduce further the labour intensity in cleaning process.Cleaning structure of the present invention is compact, and operating principle is clear, and cleaning performance is remarkable, has very high promotion and application and is worth.
Below just accompanying drawing in conjunction with the embodiments, is described in further detail the specific embodiment of the present invention, is easier to understand, grasp to make technical solution of the present invention.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is side view of the present invention;
Fig. 3 is top view of the present invention;
Fig. 4 is the upward view of gravity flow screen cleaning device in the present invention;
Fig. 5 is the side view of gravity flow screen cleaning device in the present invention;
Fig. 6 is the structural representation of circulation filter in the present invention;
Wherein: 1, equipment supporter 2, cleaning casing 21, rinse bath 22, reservoir 23, dividing plate 24, connecting cross beam 25, gap 3, automatic switch device 31, first cylinder pedestal 32, opening and closing cylinder 33, first contiguous block 34, spring 35, lid door 36, hinge 37, opening and closing cylinder controller 4, parts transmission track 5, idler wheel mechanism 51, connecting plate 52, roller 53, holder 54, second contiguous block 6, transmit flusher 61, second cylinder pedestal 62, transmit cylinder 63, first limit controller 64, second limit controller 65, 3rd limit controller 7, gravity flow screen cleaning device 71, base 72, fixing cleaning basket 721, parts fixed grating 722, alignment pin 723, filter grid 724, fan 8, circulation filter 81, liquid stream cylinder body 82, cylinder body capping 83, filter cotton bag 84, circulating pump 9, control device 91, control cabinet 92, human-computer interaction interface.
Detailed description of the invention
Present invention is disclosed and be a kind ofly applicable to altitude valve cavity automatic rinser that vehicle time lagged type altitude valve cavity inner chamber cleans automatically and cleaning method thereof.
As shown in Fig. 1 ~ Fig. 6, a kind of altitude valve cavity automatic rinser, comprise equipment supporter 1, and the cleaning casing 2 be fixedly installed on described equipment supporter 1, it is characterized in that: in described cleaning casing 2, be provided with the rinse bath 21 for depositing cleaning fluid, be provided with movably in described cleaning casing 2 and transmit flusher 6 and gravity flow screen cleaning device 7, described transmission flusher 6 has coordinated the composite cleaning to altitude valve cavity with described gravity flow screen cleaning device 7, and described composite cleaning comprises flushing and sieves and washes.
Described transmission flusher 6 drives altitude valve cavity to move in described rinse bath 21, makes each inner chamber wall inside and outside the cleaning fluid shock height valve chamber in described rinse bath 21, completes the flushing of altitude valve cavity.
Described gravity flow screen cleaning device 7 drives the cleaning fluid in described rinse bath 21 to move, and makes described cleaning fluid produce the eddy current going deep into altitude valve cavity inner chamber, completes sieving and washing of altitude valve cavity.
Described cleaning casing 2 internal fixtion is provided with dividing plate 23, the inner chamber of described cleaning casing 2 is divided rinse bath 21 and reservoir 22 by described dividing plate 23, described dividing plate 23 offers the gap 25 for overflow, the cleaning fluid in described rinse bath 21 and impurity can be spilled in described reservoir 22 by described gap 25.The connecting cross beam 24 for connecting miscellaneous part is also fixedly installed in described cleaning casing 2.
Described cleaning casing 2 is also provided with the automatic switch device 3 for casing opening and closing, described automatic switch device 3 is fixedly installed on above described rinse bath 21.
Described automatic switch device 3 comprises the first cylinder pedestal 31, opening and closing cylinder 32, first contiguous block 33, spring 34, lid door 35, hinge 36 and opening and closing cylinder controller 37.
Described lid door 35 is fixedly connected with described cleaning casing 2 by described hinge 36, described first cylinder pedestal 31 is fixedly installed on described cleaning casing 2, described opening and closing cylinder 32 is fixedly connected with described first cylinder pedestal 31, the cylinder axis of described opening and closing cylinder 32 is fixedly connected with described first contiguous block 33 be fixedly installed on described lid door 35, the bottom of described opening and closing cylinder 32 is fixedly installed opening and closing cylinder controller 37, one end of described spring 34 is connected with described first contiguous block 33, and the other end of described spring 34 is connected with described equipment supporter 1.
Described connecting cross beam 24 is fixedly connected with parts transmission track 4, described parts transmission track 4 is provided with the idler wheel mechanism 5 that can realize movement in vertical direction.
Described idler wheel mechanism 5 comprises connecting plate 51, roller 52, holder 53 and the second contiguous block 54, described roller 52 is fixedly installed on described connecting plate 51 side, described roller 52 is embedded in described parts transmission track 4 movably, described holder 53 is fixedly installed between two pieces of connecting plates 52, and described second contiguous block 54 is fixedly installed on described holder 53.
Described transmission flusher 6 comprises the second cylinder pedestal 61 be fixedly installed on described cleaning casing 2, and the transmission cylinder 62 be fixedly installed on described second cylinder pedestal 61, the telescopic direction of the cylinder axis of described transmission cylinder 62 is consistent with the bearing of trend of described parts transmission track 4, and the cylinder axis of described transmission cylinder 62 is fixedly connected with described second contiguous block 54.
Described transmission cylinder 62 is fixedly installed the spacing Control Component rinsing action for realizing altitude valve cavity, described spacing Control Component comprises the first limit controller 63, second limit controller 64 and the 3rd limit controller 65 that set gradually from top to bottom, and the liquid level of the position of described spacing Control Component and the cylinder axis end of described transmission cylinder 62 and described rinse bath 21 cleaning liquid inside matches.
Described gravity flow screen cleaning device 7 comprises the base 71 be fixedly connected with described second contiguous block 54, and is fixedly installed on the fixing cleaning basket 72 on described base 71.It should be noted that, describe as can be seen from said structure, the effect of described second contiguous block 54 is the cylinder axis and the described base 71 that connect described transmission cylinder 62 herein, and the object arranged like this is to ensure further to connect effect.In like manner, described arranging of first contiguous block 33 is in this object equally.In practical set process, also two parts directly can be connected, thus omit described second contiguous block 54 and described first contiguous block 33.
Described fixing cleaning basket 72 comprises the parts fixed grating 721 for holding altitude valve cavity, and for filtering the filter grid 723 of cleaning fluid.Described parts fixed grating 721 offering the through hole for cleaning fluid circulation, described parts fixed grating 721 being also provided with the draw-in groove for holding altitude valve cavity.Described parts fixed grating 721 achieves a fixed connection by alignment pin 722 with described filter grid 723, be fixedly installed at least one sieves and washes action fan 724 for realizing altitude valve cavity below described filter grid 723, the position of described fan 724 and the position of described draw-in groove match.In the present embodiment, described parts fixed grating 721 is provided with four draw-in grooves, described fan 724 is fixedly installed on below described draw-in groove, and the two is relation one to one.The object of such setting is to enable in the abundant entry altitude valve chamber of cleaning fluid, thus ensures further to sieve and wash effect.
Except above-mentioned setting, also illustrate another preferred embodiment herein, in this embodiment, described gravity flow screen cleaning device 7 comprises the base 71 be fixedly connected with described second contiguous block 54, and is fixedly installed on the fixing cleaning basket 72 on described base 71.Described fixing cleaning basket 72 comprises the parts fixed grating 721 for holding altitude valve cavity, and for filtering the filter grid 723 of cleaning fluid, described parts fixed grating 721 achieves a fixed connection by alignment pin 722 with described filter grid 723, is fixedly installed eccentric motor below described filter grid 723.Described eccentric motor drives described fixing cleaning basket 72 to vibrate, and makes each inner chamber wall inside and outside the cleaning fluid shock height valve chamber in described rinse bath 21, completes sieving and washing of altitude valve cavity.
Described altitude valve cavity automatic rinser also comprises the circulation filter 8 for cleaning fluid circulating filtration, be provided with liquid head piece bottom described rinse bath 21 and described reservoir 22, the liquid head piece of described rinse bath 21 and the liquid head piece of described reservoir 22 are all connected with described circulation filter 8 pipeline;
Described circulation filter 8 comprises liquid stream cylinder body 81, cylinder body capping 82, filter cotton bag 83 and circulating pump 84, described cylinder body capping 82 is fixedly installed on described liquid stream cylinder body 81, described cylinder body capping 82 offers inlet, described inlet is connected with the liquid head piece pipeline of described reservoir 22, described filter cotton bag 83 is fixedly installed in described liquid stream cylinder body 81, described liquid stream cylinder body 81 bottom offers liquid outlet, and described liquid outlet is connected with the liquid head piece pipeline of described rinse bath 21; Described circulating pump 84 is fixedly installed on the middle section position of the pipeline connecting described liquid stream cylinder body 81 and described rinse bath 21.
Described altitude valve cavity automatic rinser also comprises the control device 9 for control appliance overall operation, the human-computer interaction interface 92 that described control device comprises control cabinet 91 and is electrically connected with described control cabinet 91, described control cabinet 91 is electrically connected with each electric component and controls each electric component and operates.
Above-mentioned be fixedly connected with mode be in the present embodiment preferably bolt affixed, other with regard to the improvement in connected mode with change also should fall within protection scope of the present invention.
The cleaning method of above-mentioned altitude valve cavity automatic rinser, comprises the steps:
1) charging preparation process: operated by control cabinet 91 control machine, the cylinder axis that opening and closing cylinder controller 37 controls opening and closing cylinder 32 shrinks, lid door 35 is opened, transmitting flusher 6 motion drives fixing cleaning basket 72 to rise, when transmitting cylinder 62 and touching the first limit controller 63, described fixing cleaning basket 72 stops rising, be fixed on described fixing cleaning basket 72 by manually altitude valve cavity being laid, transmitting flusher 6 subsequently drives described fixing cleaning basket 72 to decline, the cylinder axis that cylinder controller 37 controls opening and closing cylinder 32 stretches out, described lid door 35 is closed,
2) valve body cleaning step: described transmission flusher 6 moves and drives fixing cleaning basket 72 to decline, when described transmission cylinder 62 touches the 3rd limit controller 65, now altitude valve cavity is positioned at below cleaning fluid liquid level, fan 724 operates immediately, described fan 724 drives the cleaning fluid in rinse bath 21 to form eddy current, cleaning altitude valve cavity inner chamber, described transmission flusher 6 drives described fixing cleaning basket 72 to rise immediately;
When described transmission cylinder 62 touches the second limit controller 64, now altitude valve cavity is positioned at more than cleaning fluid liquid level, described fan 724 continued operation, described fan 724 is by cleaning fluid residual in altitude valve cavity inner chamber and greasy dirt blowout, and described transmission flusher 6 drives described fixing cleaning basket 72 to decline immediately;
Described transmission flusher 6 moves back and forth between described second limit controller 64 and described 3rd limit controller 65 limited range, until the cleaning of altitude valve cavity is complete;
3) circulating filtration step: carry out in process at described valve body cleaning step, circulating filtration step is synchronously carried out, in the lifting process of described fixing cleaning basket 72, cleaning fluid in described rinse bath 21 and impurity portion overflow are in reservoir 22, under gravity, cleaning fluid in described reservoir 22 and impurity flow in liquid stream cylinder body 81, and complete filtration by filter cotton bag 83, and the cleaning fluid after having filtered is delivered in described rinse bath 21 by circulating pump 84 again;
4) blanking step is dried up: described transmission flusher 6 moves and drives fixing cleaning basket 72 to rise, now altitude valve cavity is positioned at more than cleaning fluid liquid level, described fan 724 continued operation, described fan 724 completes drying up of altitude valve cavity inner chamber, when transmitting cylinder 62 and touching the first limit controller 63, described fixing cleaning basket 72 stops rising, the cylinder axis that opening and closing cylinder controller 37 controls opening and closing cylinder 32 immediately shrinks, lid door 35 is opened, by artificial, the altitude valve cavity completing cleaning is unloaded from described fixing cleaning basket 72.
In sum, the present invention possesses the advantage of the following aspects:
1) greasy residues of altitude valve inside cavity and metal fines clean up by meeting cleaning action by the transmission flusher in the present invention and gravity flow screen cleaning device, ensure that the developing result of inside cavity, effectively reduce the labour intensity of operating personnel.
2) Gai Menneng in the present invention above rinse bath automatically raises and closes, and effectively ensure that the security of operating personnel, has effectively prevented operating personnel and has raised lid door without authorization in cleaning machine duty and the security incident likely caused.
3) the fixing cleaning basket in the present invention, once can clean the cavity of multiple altitude valve cavity by rational deployment, separate simultaneously put altitude valve cavity, effectively prevent the collsion damage parts of cleaning machine cavity and cavity in the process of cleaning.Fan in the present invention simultaneously achieves sieving and washing inside cavity, shortens scavenging period.Fan can also dry up in chamber and improve operating efficiency without the need to people for drying up.
4) impurity being arranged so that can to filter out in cleaning process in cleaning fluid of circulation filter in the present invention, ensure the pure of cleaning fluid, and filter easy disassembly and cleaning, Long-Time Service, the replacing number of times effectively reducing cleaning fluid reduces the use cost of cleaning fluid and reduces the maintenance time of cleaning machine.
5) be provided with human-computer interaction interface in the present invention, can know the cleaning state distinguishing cleaning machine and the scavenging period controlling cleaning machine, handled easily personnel grasp fast, prevents maloperation.
6) the present invention is rational in infrastructure takies little to the indoor useful space, effectively can improve indoor space availability ratio.
The present invention still has numerous embodiments, all employing equivalents or equivalent transformation and all technical schemes formed, and all drops within protection scope of the present invention.
Claims (10)
1. an altitude valve cavity automatic rinser, comprise equipment supporter (1), and the cleaning casing (2) be fixedly installed on described equipment supporter (1), it is characterized in that: in described cleaning casing (2), be provided with the rinse bath (21) for depositing cleaning fluid, be provided with movably in described cleaning casing (2) and transmit flusher (6) and gravity flow screen cleaning device (7), described transmission flusher (6) has coordinated the composite cleaning to altitude valve cavity with described gravity flow screen cleaning device (7), and described composite cleaning comprises flushing and sieves and washes;
Described transmission flusher (6) drives altitude valve cavity to move in described rinse bath (21), makes each inner chamber wall inside and outside the cleaning fluid shock height valve chamber in described rinse bath (21), completes the flushing of altitude valve cavity;
Described gravity flow screen cleaning device (7) drives the cleaning fluid in described rinse bath (21) to move, and makes described cleaning fluid produce the eddy current going deep into altitude valve cavity inner chamber, completes sieving and washing of altitude valve cavity.
2. altitude valve cavity automatic rinser according to claim 1, it is characterized in that: described cleaning casing (2) internal fixtion is provided with dividing plate (23), the inner chamber of described cleaning casing (2) is divided rinse bath (21) and reservoir (22) by described dividing plate (23), described dividing plate (23) offers the gap (25) for overflow, the cleaning fluid in described rinse bath (21) and impurity can be spilled in described reservoir (22) by described gap (25);
The connecting cross beam (24) for connecting miscellaneous part is also fixedly installed in described cleaning casing (2).
3. altitude valve cavity automatic rinser according to claim 2, it is characterized in that: described cleaning casing (2) is also provided with the automatic switch device (3) for casing opening and closing, described automatic switch device (3) is fixedly installed on described rinse bath (21) top;
Described automatic switch device (3) comprises the first cylinder pedestal (31), opening and closing cylinder (32), the first contiguous block (33), spring (34), lid door (35), hinge (36) and opening and closing cylinder controller (37);
Described lid door (35) is fixedly connected with described cleaning casing (2) by described hinge (36), described first cylinder pedestal (31) is fixedly installed on described cleaning casing (2), described opening and closing cylinder (32) is fixedly connected with described first cylinder pedestal (31), the cylinder axis of described opening and closing cylinder (32) is fixedly connected with described first contiguous block (33) be fixedly installed on described lid door (35), the bottom of described opening and closing cylinder (32) is fixedly installed opening and closing cylinder controller (37), one end of described spring (34) is connected with described first contiguous block (33), the other end of described spring (34) is connected with described equipment supporter (1).
4. altitude valve cavity automatic rinser according to claim 3, it is characterized in that: described connecting cross beam (24) is fixedly connected with parts transmission track (4), described parts transmission track (4) is provided with the idler wheel mechanism (5) that can realize movement in vertical direction;
Described idler wheel mechanism (5) comprises connecting plate (51), roller (52), holder (53) and the second contiguous block (54), described roller (52) is fixedly installed on described connecting plate (51) side, described roller (52) is embedded in described parts transmission track (4) movably, described holder (53) is fixedly installed between two pieces of connecting plates (52), and described second contiguous block (54) is fixedly installed on described holder (53).
5. altitude valve cavity automatic rinser according to claim 4, it is characterized in that: described transmission flusher (6) comprises the second cylinder pedestal (61) be fixedly installed on described cleaning casing (2), and the transmission cylinder (62) be fixedly installed on described second cylinder pedestal (61), the telescopic direction of the cylinder axis of described transmission cylinder (62) is consistent with the bearing of trend of described parts transmission track (4), and the cylinder axis of described transmission cylinder (62) is fixedly connected with described second contiguous block (54);
Described transmission cylinder (62) is fixedly installed the spacing Control Component rinsing action for realizing altitude valve cavity, described spacing Control Component comprises the first limit controller (63), the second limit controller (64) and the 3rd limit controller (65) that set gradually from top to bottom, and the liquid level of the position of described spacing Control Component and the cylinder axis end of described transmission cylinder (62) and described rinse bath (21) cleaning liquid inside matches.
6. altitude valve cavity automatic rinser according to claim 4, it is characterized in that: described gravity flow screen cleaning device (7) comprises the base (71) be fixedly connected with described second contiguous block (54), and be fixedly installed on the fixing cleaning basket (72) on described base (71);
Described fixing cleaning basket (72) comprises the parts fixed grating (721) for holding altitude valve cavity, and the filter grid (723) for filtering cleaning fluid, described parts fixed grating (721) and described filter grid (723) achieve a fixed connection by alignment pin (722), described filter grid (723) below is fixedly installed at least one sieves and washes action fan (724) for realizing altitude valve cavity, and the position for the draw-in groove holding altitude valve cavity on the position of described fan (724) and described parts fixed grating (721) matches.
7. altitude valve cavity automatic rinser according to claim 4, it is characterized in that: described gravity flow screen cleaning device (7) comprises the base (71) be fixedly connected with described second contiguous block (54), and be fixedly installed on the fixing cleaning basket (72) on described base (71);
Described fixing cleaning basket (72) comprises the parts fixed grating (721) for holding altitude valve cavity, and the filter grid (723) for filtering cleaning fluid, described parts fixed grating (721) and described filter grid (723) achieve a fixed connection by alignment pin (722), and described filter grid (723) below is fixedly installed eccentric motor.
8. altitude valve cavity automatic rinser according to claim 2, it is characterized in that: also comprise the circulation filter (8) for cleaning fluid circulating filtration, described rinse bath (21) is provided with liquid head piece with described reservoir (22) bottom, and the liquid head piece of described rinse bath (21) and the liquid head piece of described reservoir (22) are all connected with described circulation filter (8) pipeline;
Described circulation filter (8) comprises liquid stream cylinder body (81), cylinder body capping (82), filter cotton bag (83) and circulating pump (84), described cylinder body capping (82) is fixedly installed on described liquid stream cylinder body (81), described cylinder body capping (82) offers inlet, described inlet is connected with the liquid head piece pipeline of described reservoir (22), described filter cotton bag (83) is fixedly installed in described liquid stream cylinder body (81), described liquid stream cylinder body (81) bottom offers liquid outlet, described liquid outlet is connected with the liquid head piece pipeline of described rinse bath (21), described circulating pump (84) is fixedly installed on the middle section position of the pipeline connecting described liquid stream cylinder body (81) and described rinse bath (21).
9. altitude valve cavity automatic rinser according to claim 5, it is characterized in that: also comprise the control device (9) for control appliance overall operation, the human-computer interaction interface (92) that described control device comprises control cabinet (91) and is electrically connected with described control cabinet (91), described control cabinet (91) and each electric component are electrically connected and control each electric component and operate.
10. a cleaning method for altitude valve cavity automatic rinser, is characterized in that, comprises the steps:
S1, charging preparation process: operated by control cabinet (91) control machine, the cylinder axis that opening and closing cylinder controller (37) controls opening and closing cylinder (32) shrinks, lid door (35) is opened, transmitting flusher (6) motion drives fixing cleaning basket (72) to rise, when transmitting cylinder (62) and touching the first limit controller (63), described fixing cleaning basket (72) stopping rises, be fixed on described fixing cleaning basket (72) by manually altitude valve cavity being laid, transmitting flusher (6) subsequently drives described fixing cleaning basket (72) to decline, the cylinder axis that cylinder controller (37) controls opening and closing cylinder (32) stretches out, described lid door (35) is closed,
S2, valve body cleaning step: described transmission flusher (6) motion drives fixing cleaning basket (72) to decline, when described transmission cylinder (62) touches the 3rd limit controller (65), now altitude valve cavity is positioned at below cleaning fluid liquid level, fan (724) operates immediately, described fan (724) drives the cleaning fluid in rinse bath (21) to form eddy current, cleaning altitude valve cavity inner chamber, described transmission flusher (6) drives described fixing cleaning basket (72) to rise immediately;
When described transmission cylinder (62) touches the second limit controller (64), now altitude valve cavity is positioned at more than cleaning fluid liquid level, described fan (724) continued operation, described fan (724) is by cleaning fluid residual in altitude valve cavity inner chamber and greasy dirt blowout, and described transmission flusher (6) drives described fixing cleaning basket (72) to decline immediately;
Described transmission flusher (6) moves back and forth between described second limit controller (64) and described 3rd limit controller (65) limited range, until the cleaning of altitude valve cavity is complete;
S3, circulating filtration step: carry out in process at described valve body cleaning step, circulating filtration step is synchronously carried out, in the lifting process of described fixing cleaning basket (72), cleaning fluid in described rinse bath (21) and impurity portion overflow are in reservoir (22), under gravity, cleaning fluid in described reservoir (22) and impurity flow in liquid stream cylinder body (81), and completing filtration by filter cotton bag (83), the cleaning fluid after having filtered is delivered in described rinse bath (21) by circulating pump (84) again;
S4, dry up blanking step: described transmission flusher (6) motion drives fixing cleaning basket (72) to rise, now altitude valve cavity is positioned at more than cleaning fluid liquid level, described fan (724) continued operation, described fan (724) completes drying up of altitude valve cavity inner chamber, when transmitting cylinder (62) and touching the first limit controller (63), described fixing cleaning basket (72) stopping rises, the cylinder axis that opening and closing cylinder controller (37) controls opening and closing cylinder (32) immediately shrinks, lid door (35) is opened, by artificial, the altitude valve cavity completing cleaning is unloaded from described fixing cleaning basket (72).
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| CN201610015592.3A CN105457938B (en) | 2016-01-12 | 2016-01-12 | Height valve chamber automatic rinser and its cleaning method |
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| CN201610015592.3A CN105457938B (en) | 2016-01-12 | 2016-01-12 | Height valve chamber automatic rinser and its cleaning method |
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| CN105457938B (en) | 2017-12-05 |
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Address after: Xue Jia Zhen 213125 north of Jiangsu Province, Changzhou City Shun Road No. 19 Patentee after: CHANGZHOU KYB LEADRUN VIBRATION REDUCTION TECHNOLOGY CO.,LTD. Country or region after: China Patentee after: CRRC Qishuyan Locomotive and Rolling Stock Technology Research Institute Co.,Ltd. Address before: Xue Jia Zhen 213125 north of Jiangsu Province, Changzhou City Shun Road No. 19 Patentee before: CHANGZHOU KYB LEADRUN VIBRATION REDUCTION TECHNOLOGY CO.,LTD. Country or region before: China Patentee before: CRRC QISHUYAN INSTITUTE Co.,Ltd. |
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