CN2765688Y - Metal parts cleaning machine - Google Patents
Metal parts cleaning machine Download PDFInfo
- Publication number
- CN2765688Y CN2765688Y CN 200420055017 CN200420055017U CN2765688Y CN 2765688 Y CN2765688 Y CN 2765688Y CN 200420055017 CN200420055017 CN 200420055017 CN 200420055017 U CN200420055017 U CN 200420055017U CN 2765688 Y CN2765688 Y CN 2765688Y
- Authority
- CN
- China
- Prior art keywords
- rinse bath
- cleaning
- metal parts
- cleaning machine
- frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 86
- 239000002184 metal Substances 0.000 title claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 26
- 230000008929 regeneration Effects 0.000 claims description 15
- 238000011069 regeneration method Methods 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 11
- 241001062009 Indigofera Species 0.000 claims description 9
- 238000004821 distillation Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 11
- 239000007788 liquid Substances 0.000 abstract description 4
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 239000002609 medium Substances 0.000 description 23
- 238000005516 engineering process Methods 0.000 description 14
- 238000009835 boiling Methods 0.000 description 6
- 238000007789 sealing Methods 0.000 description 6
- 230000008676 import Effects 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 238000005194 fractionation Methods 0.000 description 4
- 239000012459 cleaning agent Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 238000002309 gasification Methods 0.000 description 3
- 239000003350 kerosene Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000013556 antirust agent Substances 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 150000002738 metalloids Chemical group 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model relates to a cleaning device, particularly a device special for cleaning metal parts. According to the design proposal provided by the utility model, a lifting mechanism and a rotation mechanism are arranged on a machine frame arranged on the upper end of a cleaning tank; the lower ends of the lifting mechanism and the rotation mechanism are provided with one lifting shaft; the lower end of the lifting shaft is provided with a supporting frame arranged in the cleaning tank; in the lifting mechanism, a main cylinder frame is arranged on the machine frame which is arranged on the upper end of the cleaning tank; a main cylinder is arranged on the main cylinder frame; a piston rod of the main cylinder is connected with the lifting shaft; in the rotation mechanism, a sliding frame sleeve capable of moving up and down is sheathed on a guide post arranged on the machine frame; a motor is arranged on the sliding frame; the lifting shaft is fixedly connected with the sliding frame; a transmission wheel arranged on the lifting shaft is connected with a transmission wheel of the motor. The method that work pieces are cleaned in an annular work mode and cleaning liquid is processed in an extracorporeal circulation mode can effectively increase the work efficiency and the cleaning quality of a cleaning machine.
Description
Technical field
The utility model relates to cleaning equipment, specifically a kind of device that is exclusively used in the clean metal part.
Background technology
Bearing is the Mechanical Fundamentals parts, produces by mode in enormous quantities, and cleaning quantity is big, and bearing is again a precision component, and is very high to the requirement of cleannes.The cleaning machine of conventional known has following several: first kind principle is to be cleansing medium with kerosene, and high-pressure spraying cleans, and the mode of transporting of bearing workpiece is to be promoted by cylinder on pre-track one by one, relies on online circulating filtration to obtain the clean once more of medium.Shortcoming is the bad cleannes quality requirement that often do not reach of cleaning performance, and production efficiency is low.Second kind is that the use cleaning agent is a cleansing medium, and ultrasonic wave cleans, and it is chain-belt type that bearing is transported mode, relies on online circulating filtration to obtain the clean once more of medium.Shortcoming is that the cleaning quality problem is still arranged, and aqueous medium brings the bigger antirust problem of management of difficulty simultaneously.Just exploratory the selecting for use in preceding working procedure of bearing manufacturing is the cleaning of lasso, fails to be used for finished product and cleans.The third is to use traditional electron trade cleaning technique commonly used, makes cleaning agent with low boiling point solvent, and ultrasonic wave cleans, and manually cleaning or straight line are transported pattern from moving frame type, relies on the steam gas phase to clean the pollution problem that solves medium.Shortcoming is not by the characteristic requirement of bearing design, be not suitable for a large amount of cleanings such as the pattern of transporting, do not consider the characteristics that the bearing containing filth amount is very high, therefore cleaning quality well perseverance surely bring into play, cleaning solvent is dispersed into workshop condition in a large number, have influence on environment and personal safety, also make cost be difficult to accept simultaneously.Contained ultrasonic and other problem have the possibility of the very big damage that brings bearing.Therefore this cleaning machine is not already promoted at bearing.
Summary of the invention
The purpose of this utility model is to design a kind of metal parts cleaning machine, and this method with annular working mode cleaning workpiece and extracorporal circulatory system mode processing cleaning can effectively improve the operating efficiency and the cleaning quality of cleaning machine.
According to design provided by the utility model, hoisting mechanism and rotating mechanism are installed on the frame of rinse bath upper end, the shared lift shaft in the lower end of hoisting mechanism and rotating mechanism is positioned at the carriage in the rinse bath in the lower end of lift shaft.
In hoisting mechanism, the master cylinder frame is installed on the frame of rinse bath upper end, on the master cylinder frame master cylinder is installed, and the piston rod of master cylinder is connected with lift shaft.In rotating mechanism, travelling carriage moving up and down is enclosed within on the guide pillar that is installed on the frame, and motor is installed on travelling carriage, and lift shaft is fixedlyed connected with travelling carriage, and the drive that is installed on the lift shaft is connected with the drive of motor.
One side of rinse bath is installed vehicle guide, and floor truck is arranged on vehicle guide, installs to promote cylinder on floor truck, and the corresponding position setting in the rinse bath upper end can allow to promote the automatic cover plate that the piston rod of cylinder lower end enters.
The dividing plate of radial arrangement is installed in the rinse bath of circle, is formed a plurality of independently cleaning units in rinse bath, carriage also has corresponding a plurality of sub-stents.In a plurality of independently cleaning units, the hole that is interconnected is set in the bottom of part or all of cleaning unit.Side at rinse bath is provided with workbench.The transportable material indigo plant that is positioned at the carriage lower end is arranged in rinse bath.
On the wall of rinse bath, be positioned at the regeneration cycle pipe that is communicated with rinse bath outside the wall, the outlet of regeneration cycle pipe is connected with evaporator tank, upper end at evaporator tank connects distillation or fractionating column pipe, and the outlet of distillation or fractionating column pipe is connected with condensate tank(trap), and the outlet of condensate tank(trap) is communicated with rinse bath.
The characteristics of this patent scheme are: 1, adopt low boiling point solvent to make cleansing medium, simply soak and float the formula cleaning, can select auxiliary ultrasonic to clean in addition, such cleansing medium is had the ability to realize splendid cleaning force, is had the ability to choose the solvent-borne type cleansing medium of far super kerosene of cleaning force and gasoline; 2, the rotational automatic frame workpiece of circumference is transported pattern, and this transports pattern and can realize easily: realize easily cleaning in enormous quantities, the machine movement body is external at cleaning chambers, compact conformation, realize that the anti-loss of medium-tight is excessive easily; 3, cleansing medium extracorporal circulatory system fractionation formula regeneration, this pattern can really realize the instant clean of cleansing medium or claim full-time other the unpractical contradiction of totally and not bringing, and full-time totally be key contradiction of cleaning in enormous quantities, the filtration method of technology and steam gas phase all can not be accomplished practically before this; 4, the well combination of the anti-loss technology of medium, comprise the cooling sealing, import and export add the seal cover plate, and the workpiece heat drying prevents the combination utilization of technology such as taking out of, the technical guarantee of anti-spilled anti-loss the appearance of a series of bad problems such as environmental protection, safety, cost.
This programme has overcome all kinds of technical difficulties of first three kind technology, and the advantage of realization comprises: 1, cleaning quality is good especially.The cleaning quality problem of usually worried bearing industry can solve entirely.2, cleaning efficiency is high especially.Such as, the cleaning machine of equal volume, when cleaning small-sized or miniature bearing, the art of this patent cleaning machine its per hour flushing dose can be the kerosene fountain machines that use at most at present ten to hundred times (fixed) according to bearing outside diameter.Also can be the several times of other two kinds of technology.3, the cleaning flexibility is good, the automaticity height.Need not adjust the bearing completed products that can clean different size simultaneously, bearing parts such as bearing ring rolling element retainer also can be used for cleaning in enormous quantities other metalloid part.Except that loading and unloading, automatically finish cleaning.4, the good airproof performance of medium, the regeneration level height.Promptly guarantee safety and environmental protection, saved the operating cost of cleaning again.
Description of drawings
Fig. 1 is a structure chart of the present utility model.
Fig. 2 is the A-A view of Fig. 1.
The specific embodiment
As shown in the figure: on the wall of rinse bath 3, be positioned at the regeneration cycle pipe 20 that is communicated with rinse bath 3 outside the wall, the outlet of regeneration cycle pipe 20 is connected with evaporator tank 1, upper end at evaporator tank 1 connects distillation or fractionating column pipe 21, the outlet of distillation or fractionating column pipe 21 is connected with condensate tank(trap) 2, and the outlet 22 of condensate tank(trap) 2 is communicated with rinse bath 3.Master cylinder frame 13 is installed on the frame 6 of rinse bath 3 upper ends, master cylinder 10 and travelling carriage moving up and down are installed on master cylinder frame 13, motor 9 is installed on travelling carriage, the piston rod of master cylinder 10 is connected with lift shaft 7, piston rod or lift shaft 7 are fixedlyed connected with travelling carriage, the drive that is installed on the lift shaft 7 is connected the carriage 5 in the lower end of lift shaft 7 is positioned at rinse bath 3 with the drive 8 of motor 9.Guide pillar 14 is installed on frame 6, and the slide block 1,2 in the travelling carriage is enclosed within on the guide pillar 14.One side of rinse bath 3 is installed vehicle guide 17, and floor truck 16 is arranged on vehicle guide 17, installs to promote cylinder 15 on floor truck 16, and the corresponding position setting in rinse bath 3 upper ends can allow to promote the automatic cover plate 18 that the piston rod of cylinder 15 lower ends enters.The dividing plate 23 of radial arrangement is installed in the rinse bath 3 of circle, is formed a plurality of independently cleaning units 24 in rinse bath 3, carriage 5 also has corresponding a plurality of sub-stents.In a plurality of independently cleaning units 24, the hole that is interconnected is set in the bottom of part or all of cleaning unit 24.In the side of rinse bath 3 workbench 19 is set.The transportable material indigo plant 4 that is positioned at carriage 6 lower ends is arranged in rinse bath 3.
After rinse bath 3 circumference five equilibriums are separated into a plurality of cleaning units 24, it can be used separately as cleaning and rinsing groove, antirust groove, dry slot etc., the form of separating can be eight slot types, also can be six slot types or other groove number, places specific low boiling cleaning agent and antirust agent respectively by technology in the groove.Circle center is provided with lift shaft 7, has fixed the carriage sub-stent of counting the equivalent scores amount with cleaning unit on the lift shaft 7.Lift shaft 7 both can axially move up and down under the effect of hoisting mechanism and rotating mechanism, can rotatablely move as circumference again, carried out actions such as cleaning rust-proof synchronously thereby drive the material indigo plant that is placed on the five equilibrium carriage 5.Hoisting mechanism can be to be driven by pneumatic cylinder or hydraulic cylinder, also can be linear electric motors or screw rod or the like.Rotating mechanism is with transmissions such as gears.
Bearing waits for that cleaning workpiece is placed in the special supporting material indigo plant 4, and the carrying hoisting mechanism hooks and be promoted to the top with the material indigo plant 4 that the operator is put on the workbench 19 by hand.Floor truck 16 parallel running to are are to the right imported and exported top.At this moment, lift shaft 7 goes upward to station and waits for that the automatic cover plate 18 of import and export is opened, and the carrying hoisting mechanism will expect that indigo plant 4 is put on the carriage 5 and unhook is waited for.Lift shaft 7 is towards five equilibrium of operative orientation rotation, the material indigo plant of just having put into 4 is rotated to first cleaning unit, workpiece is transferred to second cleaning unit in former first cleaning unit, and the rest may be inferred, and finished cleanings before this, the material indigo plant in the last cycle of work such as antirust is back to the import and export position.The carrying hoisting mechanism that is in wait proposes this completed material blue 4, simultaneously, imports and exports automatic cover plate and closes, and lift shaft drives carriage and finishes the cleaning action that sets in advance for several times with the blue knee-action of material, and waits for next cycle.
Sealing Technology.The upper space of the cleaning unit of five equilibrium communicates, and cavity is unified concentrates sealing, except that all sealings are opened the door the time in import and export.And, make lower boiling cleansing medium be unlikely to gasification and overflow cleaning chambers in the densely covered condensation cooling of upper space mechanism.The cooling method sealing is the known technology of this type of low boiling point solvent cleaning technique.But because of being subjected to the cavity hatch limitation in height, adding the very big characteristic of bearing cleaning batch and cause the intracavity gas stirring very big, the effect of utilization falling temperature method sealing is bad in known technology.Present technique is owing to adopted rotary movement, and opening is little, and particularly opening can be increased on more convenient ground during fabrication, and gas flow is little, in conjunction with adding seal cover board, has realized that the cleansing medium gasification of trying one's best few is excessive.Known another correlation technique is to reduce workpiece with heating and drying method to take technology outside the machine out of.The anti-excessive technical combinations of cleansing medium of these several classes is used in do not see publicity in the bearing cleaning machine.
The instant clean level of cleaning unit cleaning liquid inside body medium is the key factor that influences cleaning quality, and the utility model utilizes the mode of external fractionation regeneration thoroughly to solve this contradiction.Also attach the method principle of having utilized fractionation regeneration in the known technology in the gas phase steam purge, but finish in cleaning chambers inside entirely without exception, its regeneration degree and excessive degree are a pair of contradiction, have limited the effect of regeneration.
External regeneration technology of the present utility model, in same cleaning machine, regeneration sector is separated with cleaning chambers, cleansing medium in the rinse bath is drawn, distillation fractionator by known technology, tell pure cleansing medium and be circulated back to rinse bath, and that the dirty timing of all dirty liquid that comprise solid is discharged is discarded.Theoretically, can at random strengthen reproduction speed and do not conflict, not cause excessive problem with the gasification of chamber cleaning liquid inside.Technique known is, fractionation can obtain very pure cleansing medium, and theory and practice proves, the cleansing medium of regeneration even can be cleaner than new raw material medium, therefore, the utility model makes cleansing medium really can realize instant clean or be called full-time clean.
Each cleaning unit can be provided with ultrasonic cleaner, and this is fixed according to actual condition, also can not need fully.
Special antirust oil can guarantee that the bearing that comes out no longer needs to carry out other antirust processing in machine.The antirust separately outward processing of the machine that can certainly be chosen in.
Owing to adopted low boiling point solvent, workpiece bearing and material be blue have been obtained antirust and dryly before discharging at an easy rate, has reduced the quantity of the cleansing medium that workpiece takes out of.
Auxiliary other known cleaning technique, the utility model has solved many-sided problem of existing cleaning machine.
Claims (9)
1, a kind of metal parts cleaning machine, it is characterized in that: the frame (6) in rinse bath (3) upper end goes up installs hoisting mechanism and rotating mechanism, the shared lift shaft 7 in the lower end of hoisting mechanism and rotating mechanism, the carriage (5) in the lower end of lift shaft (7) is positioned at rinse bath (3).
2, metal parts cleaning machine according to claim 1, it is characterized in that: in hoisting mechanism, master cylinder frame (13) is installed on the frame (6) of rinse bath (3) upper end, goes up at master cylinder frame (13) master cylinder (10) is installed, and the piston rod of master cylinder (10) is connected with lift shaft (7).
3, metal parts cleaning machine according to claim 1, it is characterized in that: in rotating mechanism, travelling carriage moving up and down is enclosed within on the guide pillar (14) that is installed on the frame (6), motor (9) is installed on travelling carriage, lift shaft (7) is fixedlyed connected with travelling carriage, and the drive that is installed on the lift shaft (7) is connected with the drive (8) of motor (9).
4, metal parts cleaning machine according to claim 1, it is characterized in that: a side of rinse bath (3) is installed vehicle guide (17), floor truck (16) is arranged on vehicle guide (17), go up to install promote cylinder (15) at floor truck (16), the corresponding position setting in rinse bath (3) upper end can allow to promote the automatic cover plate (18) that the piston rod of cylinder (15) lower end enters.
5, metal parts cleaning machine machine according to claim 1, it is characterized in that: the dividing plate (23) that radial arrangement is installed in the rinse bath (3) of circle, form a plurality of independently cleaning units (24) in rinse bath (3), carriage (5) also has corresponding a plurality of sub-stents.
6, metal parts cleaning machine according to claim 5 is characterized in that: in a plurality of independently cleaning units (24), in the bottom of part or all of cleaning unit (24) hole that is interconnected is set.
7, metal parts cleaning machine according to claim 1 is characterized in that: in the side of rinse bath (3) workbench (19) is set.
8, metal parts cleaning machine according to claim 1 is characterized in that: the transportable material indigo plant (4) that is positioned at carriage (6) lower end is arranged in rinse bath (3).
9, metal parts cleaning machine according to claim 1, it is characterized in that: on the wall of rinse bath (3), be positioned at the regeneration cycle pipe (20) that is communicated with rinse bath (3) outside the wall, the outlet of regeneration cycle pipe (20) is connected with evaporator tank (1), upper end at evaporator tank (1) connects distillation or fractionating column pipe (21), the outlet of distillation or fractionating column pipe (21) is connected with condensate tank(trap) (2), and the outlet (22) of condensate tank(trap) (2) is communicated with rinse bath (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420055017 CN2765688Y (en) | 2004-12-21 | 2004-12-21 | Metal parts cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420055017 CN2765688Y (en) | 2004-12-21 | 2004-12-21 | Metal parts cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2765688Y true CN2765688Y (en) | 2006-03-22 |
Family
ID=36606348
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200420055017 Expired - Fee Related CN2765688Y (en) | 2004-12-21 | 2004-12-21 | Metal parts cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2765688Y (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101280066B (en) * | 2008-05-20 | 2011-05-04 | 山东莱阳市昌誉密封产品有限公司 | Processing unit for polytetrafluorethylene oil seal sheet for oil seal |
| CN102303034A (en) * | 2011-09-22 | 2012-01-04 | 无锡泰东机械有限公司 | Feeding gate lifting mechanism of cleaning machine |
| CN104438200A (en) * | 2014-10-20 | 2015-03-25 | 中山明杰自动化科技有限公司 | Full-automatic hardware part cleaning machine |
| CN105457938A (en) * | 2016-01-12 | 2016-04-06 | 常州朗锐凯迩必减振技术有限公司 | Automatic cleaner for altitude valve cavity and cleaning method for automatic cleaner |
| CN107185881A (en) * | 2017-06-16 | 2017-09-22 | 成都赋阳技术开发有限公司 | A kind of medical cleaning equipment |
| CN108246709A (en) * | 2018-04-16 | 2018-07-06 | 绵阳市朝育机械有限公司 | A kind of oil removing cleaning system |
| CN108435697A (en) * | 2018-04-17 | 2018-08-24 | 丹阳市精通眼镜技术创新服务中心有限公司 | A kind of eyeglass cleans spin-drying device and method automatically |
-
2004
- 2004-12-21 CN CN 200420055017 patent/CN2765688Y/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101280066B (en) * | 2008-05-20 | 2011-05-04 | 山东莱阳市昌誉密封产品有限公司 | Processing unit for polytetrafluorethylene oil seal sheet for oil seal |
| CN102303034A (en) * | 2011-09-22 | 2012-01-04 | 无锡泰东机械有限公司 | Feeding gate lifting mechanism of cleaning machine |
| CN104438200A (en) * | 2014-10-20 | 2015-03-25 | 中山明杰自动化科技有限公司 | Full-automatic hardware part cleaning machine |
| CN105457938A (en) * | 2016-01-12 | 2016-04-06 | 常州朗锐凯迩必减振技术有限公司 | Automatic cleaner for altitude valve cavity and cleaning method for automatic cleaner |
| CN107185881A (en) * | 2017-06-16 | 2017-09-22 | 成都赋阳技术开发有限公司 | A kind of medical cleaning equipment |
| CN108246709A (en) * | 2018-04-16 | 2018-07-06 | 绵阳市朝育机械有限公司 | A kind of oil removing cleaning system |
| CN108435697A (en) * | 2018-04-17 | 2018-08-24 | 丹阳市精通眼镜技术创新服务中心有限公司 | A kind of eyeglass cleans spin-drying device and method automatically |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20060322 Termination date: 20101221 |