CN105448466B - One kind metallization ferrocart core magnetic core and preparation method thereof - Google Patents

One kind metallization ferrocart core magnetic core and preparation method thereof Download PDF

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Publication number
CN105448466B
CN105448466B CN201510942749.2A CN201510942749A CN105448466B CN 105448466 B CN105448466 B CN 105448466B CN 201510942749 A CN201510942749 A CN 201510942749A CN 105448466 B CN105448466 B CN 105448466B
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magnetic core
nickel
copper alloy
ferrocart
chrome
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CN105448466A (en
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朱小东
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Shenzhen Kangci Electronic Co Ltd
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Shenzhen Kangci Electronic Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F17/00Fixed inductances of the signal type 
    • H01F17/0006Printed inductances
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/01Layered products comprising a layer of metal all layers being exclusively metallic
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/14Metallic material, boron or silicon
    • C23C14/16Metallic material, boron or silicon on metallic substrates or on substrates of boron or silicon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/35Sputtering by application of a magnetic field, e.g. magnetron sputtering
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • H01F27/255Magnetic cores made from particles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/14Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying magnetic films to substrates
    • H01F41/18Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying magnetic films to substrates by cathode sputtering
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F17/00Fixed inductances of the signal type 
    • H01F17/0006Printed inductances
    • H01F2017/006Printed inductances flexible printed inductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F17/00Fixed inductances of the signal type 
    • H01F17/0006Printed inductances
    • H01F2017/0066Printed inductances with a magnetic layer

Abstract

The embodiments of the invention provide one kind metallization ferrocart core magnetic core, including ferrocart core magnetic core, electrode zone is provided with the ferrocart core magnetic core, formed with the coat of metal for being connected with other devices on the electrode zone, the coat of metal includes stacking gradually the layers of chrome, nickel-copper alloy layer and silver layer to be formed in the electrode area surfaces, and the layers of chrome, nickel-copper alloy layer and silver layer are prepared by magnetron sputtering.The coat of metal of present invention metallization ferrocart core magnetic core has adhesive force height, heat resistance is strong, solderability is good, and low cost and other advantages.The embodiment of the present invention additionally provides the preparation method of the metallization ferrocart core magnetic core, and this method spatter film forming speed is fast, and technique whole process is pollution-free, and cost is low.

Description

One kind metallization ferrocart core magnetic core and preparation method thereof
Technical field
The present invention relates to paster power magnetic core manufacture field, more particularly to one kind metallization ferrocart core magnetic core and its preparation Method.
Background technology
Under current smart mobile phone, the spring tide of tablet personal computer, electronic component is miniaturized, the requirement of Surface Mounting Technology is more and more stronger Strong, power inductance is even more to stand in the breach.And also more and more higher, all products must cross ROSH and halogen for the environmental requirement of product Tested Deng items.
Traditional ferrocart core paster power magnetic core metallization process is mainly stained with silver paste, high temperature sintering, electricity including magnetic core end points The processes such as nickel plating, tin, there is the shortcomings that high energy consumption, pollution big, costly, poor reliability in it, with current construction economizing type society It can be disagreed with the development trend of green process technology, the unsuitable processing for continuing to apply to ferrocart core paster power magnetic core Production.Therefore, seek a kind of friendly process ferrocart core paster power magnetic core metallize it is imperative.
The content of the invention
In consideration of it, the embodiments of the invention provide one kind metallization ferrocart core magnetic core and preparation method thereof, it is existing to solve Ferrocart core magnetic core metallization process high energy consumption, pollution layer of metallized film poor reliability that is big, costly, and obtaining, performance is not The problem of good.
In a first aspect, the embodiments of the invention provide one kind metallization ferrocart core magnetic core, including ferrocart core magnetic core, the iron Electrode zone is provided with powder core magnetic core, formed with the coat of metal for being connected with other devices, institute on the electrode zone Stating the coat of metal includes stacking gradually the layers of chrome, nickel-copper alloy layer and silver layer to be formed in the electrode area surfaces, the layers of chrome, Nickel-copper alloy layer and silver layer are prepared by magnetron sputtering.
The coat of metal of present invention metallization ferrocart core magnetic core uses layers of chrome bottoming, can improve coat of metal adhesive force;Again Nickel-copper alloy layer is formed in layers of chrome, to form weld layer;The silver layer is arranged on outermost layer, forms protective layer, can protect nickel Copper alloy layer is not oxidized;Simultaneously because silver is good with scolding tin compatibility, thus solderability can be improved.The present invention is by using above-mentioned The coat of metal of special construction, coating adhesion is high, heat resistance is strong, solderability is good, and cost is low.
Preferably, the thickness of the layers of chrome is 0.1-1.0 microns.It is highly preferred that the thickness of the layers of chrome is that 0.2-0.3 is micro- Rice.
Preferably, the thickness of the nickel-copper alloy layer is 0.7-2.0 microns.It is highly preferred that the thickness of the nickel-copper alloy layer Spend for 1.2-1.5 microns.Preferably, in the nickel-copper alloy layer, the mass content of nickel is more than 70%.
Preferably, the thickness of the silver layer is 0.1-1.0 microns.It is highly preferred that the thickness of the silver layer is that 0.2-0.3 is micro- Rice.
Because the metallic coating mass of special construction of the present invention is high, therefore the setting thickness of coating can be accordingly reduced, so as to Welding quality is not only increased, and substantially increases production efficiency, reduces metallization cost.
To play good anti-oxidation effect, it is preferable that the silver-colored purity of the silver layer is more than 3N.
The concrete shape of present invention metallization ferrocart core magnetic core is unlimited, such as can be I-shaped.Present invention metallization iron Powder core magnetic core is specifically as follows a magnetic core electrode.
A kind of metallization ferrocart core magnetic core that first aspect of the embodiment of the present invention provides, its coat of metal include stacking gradually Layers of chrome, nickel-copper alloy layer and silver layer, layers of chrome can improve coating adhesion, and nickel-copper alloy layer forms weld layer, and silver layer can be protected Nickel-copper alloy layer is not oxidized, while can improve solderability;The final coat of metal has that adhesive force is high, heat resistance is strong, can Weldering property is good, and low cost and other advantages.
Second aspect, the embodiments of the invention provide a kind of preparation method of above-mentioned metallization ferrocart core magnetic core, including with Lower step:
Ferrocart core magnetic core is taken, electrode zone is provided with the ferrocart core magnetic core;Described by the way of magnetron sputtering Electrode area surfaces prepare the coat of metal, obtain the ferrocart core magnetic core that metallizes, and the coat of metal includes stacking gradually to be formed Layers of chrome, nickel-copper alloy layer and the silver layer of the electrode area surfaces.
Magnetron sputtering of the present invention is carried out using magnetron vacuum coating machine, and its detailed process parameter is not done particular determination, can obtained Obtain each coat of metal.
Preferably, during preparing the layers of chrome using magnetron sputtering:Using crome metal as target, the thickness of the layers of chrome For 0.1-1.0 microns.Preferably, the electric current that the metal chromium target is passed through is 20-25A.
Preferably, during preparing the nickel-copper alloy layer using magnetron sputtering:Using monel as target, the nickel The thickness of copper alloy layer is 0.7-2.0 microns.Preferably, the electric current that the monel target is passed through is 20-25A.Preferably, In the nickel-copper alloy layer, the mass content of nickel is more than 70%.
Preferably, during preparing the silver layer using magnetron sputtering:Using argent as target, the thickness of the silver layer For 0.1-1.0 microns.Preferably, the electric current that the silver-colored target is passed through is 15-20A.
Preferably, in the present invention, the vacuum in magnetron sputtering process is 0.1-10Pa, Sputtering power density 0.1- 20W/cm2.The time of magnetron sputtering is depending on default thickness of coating.
The preparation method for the metallization ferrocart core magnetic core that second aspect of the embodiment of the present invention provides, utilizes magnetron sputtering skill Art, metallization solder joint is formed with metal targets chromium target, monel target and silver target sputtering, coat of metal adhesive force is high, heat resistance By force, solderability is good, and spatter film forming speed is fast, and technique whole process is pollution-free, and cost is low, thus magnetic core electrode pads can be made to expire The requirement of sufficient solderability, soldering resistance and adhesive force, and can enough ensure environmental protection, without any pollution and economy.
Brief description of the drawings
Fig. 1 is present invention metallization ferrocart core core structure figure;
Fig. 2 is the section amplification figure of Fig. 1 a-quadrant;
The upward view for the metallization ferrocart core magnetic core that Fig. 3 is Fig. 1;
Fig. 4 is the process chart of the embodiment of the present invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is part of the embodiment of the present invention, rather than whole embodiments.Based on this hair Embodiment in bright, the every other implementation that those of ordinary skill in the art are obtained under the premise of creative work is not made Example, belongs to the scope of protection of the invention.
Fig. 1-Fig. 3 is referred to, the embodiments of the invention provide one kind metallization ferrocart core magnetic core, including ferrocart core magnetic core 100, the side of the ferrocart core magnetic core 100 is provided with electrode zone 101, and the electrode zone is one contacted with pcb board paster Face, formed with the coat of metal for being connected with other devices on the electrode zone 101, Fig. 2 show a-quadrant in Fig. 1 Section structure enlarged drawing, shown in compares figure 3, the coat of metal includes stacking gradually to be formed on the surface of electrode zone 101 Layers of chrome 10, nickel-copper alloy layer 20 and silver layer 30, the layers of chrome 10, nickel-copper alloy layer 20 and silver layer 30 are prepared by magnetron sputtering.
Preferably, the thickness of the layers of chrome is 0.1-1.0 microns.It is highly preferred that the thickness of the layers of chrome is that 0.2-0.3 is micro- Rice.
Preferably, the thickness of the nickel-copper alloy layer is 0.7-2.0 microns.It is highly preferred that the thickness of the nickel-copper alloy layer Spend for 1.2-1.5 microns.Preferably, in the nickel-copper alloy layer, the mass content of nickel is more than 70%.
Preferably, the thickness of the silver layer is 0.1-1.0 microns.It is highly preferred that the thickness of the silver layer is that 0.2-0.3 is micro- Rice.
The coat of metal of the above-mentioned special construction of the present invention has that adhesive force is high, heat resistance is strong, solderability is good, and cost is low etc. Advantage.
The metallization ferrocart core magnetic core of the embodiment of the present invention can use as the magnetic core of chip inductor.The shape of the coat of metal According to the shape of electrode zone and it can be actually needed and be arranged to rectangle, circle or other shapes.
Referring to Fig. 4, the embodiments of the invention provide a kind of preparation method of above-mentioned metallization ferrocart core magnetic core, including with Lower step:
(1) ferrocart core magnetic core is taken, by it by mask tool rack to substrate frame, only exposing electrode zone, so Promote and vacuumized in vacuum sputtering equipment afterwards;Argon gas is inputted into vacuum chamber again, and maintain the pressure of argon gas in vacuum chamber 2 × 10-1Pa-8×10-1In the range of Pa;
Purpose using mask is to prevent that metal causes the situation of short circuit on sputter in sputter procedure at magnetic core edge;
(2) it is provided with electrode zone on the ferrocart core magnetic core;In the electrode zone table by the way of magnetron sputtering Face prepares the coat of metal, obtains the ferrocart core magnetic core that metallizes, and the coat of metal includes stacking gradually to be formed in the electrode district Layers of chrome, nickel-copper alloy layer and the silver layer of field surface.
Magnetron sputtering of the present invention is carried out using magnetron vacuum coating machine, and its detailed process parameter is not done particular determination, can obtained Obtain each coat of metal.
Preferably, during preparing the layers of chrome using magnetron sputtering:Using crome metal as target, the thickness of the layers of chrome For 0.1-1.0 microns.Preferably, the electric current that the metal chromium target is passed through is 20-25A.
Preferably, during preparing the nickel-copper alloy layer using magnetron sputtering:Using monel as target, the nickel The thickness of copper alloy layer is 0.7-2.0 microns.Preferably, the electric current that the monel target is passed through is 20-25A.Preferably, In the nickel-copper alloy layer, the mass content of nickel is more than 70%.
Preferably, during preparing the silver layer using magnetron sputtering:Using argent as target, the thickness of the silver layer For 0.1-1.0 microns.Preferably, the electric current that the silver-colored target is passed through is 15-20A.
Preferably, in the present invention, the vacuum in magnetron sputtering process is 0.1-10Pa, sputtering power 0.1-20W/ cm2.The time of magnetron sputtering is depending on default thickness of coating.
The preparation method of the above-mentioned metallization ferrocart core magnetic core of the embodiment of the present invention, spatter film forming speed is fast, technique whole process nothing Pollution, cost are low.
The present invention is further elaborated below by way of more specifically embodiment.
Embodiment one
A kind of preparation method for the ferrocart core magnetic core that metallizes, comprises the following steps:
Ferrocart core magnetic core is taken, electrode zone is provided with the ferrocart core magnetic core;Described by the way of magnetron sputtering Electrode area surfaces prepare the coat of metal, obtain the ferrocart core magnetic core that metallizes, and the coat of metal includes stacking gradually to be formed Layers of chrome, nickel-copper alloy layer and the silver layer of the electrode area surfaces.
(1) sputter layers of chrome:Magnetic-core arranging is got well and is put into special tool, is fixed, only exposes electrode zone, so It is attached to afterwards on the horse of vacuum coating, promotes vacuum machine, vacuumize, background vacuum is more than 5 × 10-3Pa is by metal chromium target On power supply is logical, argon gas is filled with, starts sputter, the logical current settings of chromium target are 20A, and the thickness of gained layers of chrome is 0.1 micron;
Before sputter, chromium target is splashed in advance, peels off the oxide or debris on surface.
(2) sputter nickel-copper alloy layer:The power supply of chromium target is closed, opens the power supply of monel target, monel target Logical current settings are 20A, and the thickness of gained nickel-copper alloy layer is 0.8 micron;
(3) sputter silver layer:The power supply of monel target is closed, opens the power supply of argent target, the logical electric current of silver-colored target It is set as 15A, the thickness of gained silver layer is 0.1 micron.
Embodiment two
A kind of preparation method for the ferrocart core magnetic core that metallizes, comprises the following steps:
Ferrocart core magnetic core is taken, electrode zone is provided with the ferrocart core magnetic core;Described by the way of magnetron sputtering Electrode area surfaces prepare the coat of metal, obtain the ferrocart core magnetic core that metallizes, and the coat of metal includes stacking gradually to be formed Layers of chrome, nickel-copper alloy layer and the silver layer of the electrode area surfaces.
(1) sputter layers of chrome:Magnetic-core arranging is got well and is put into special tool, is fixed, only exposes electrode zone, so It is attached to afterwards on the horse of vacuum coating, promotes vacuum machine, vacuumize, background vacuum is more than 5 × 10-3Pa is by metal chromium target On power supply is logical, argon gas is filled with, starts sputter, the logical current settings of chromium target are 25A, and the thickness of gained layers of chrome is 0.5 micron;
(2) sputter nickel-copper alloy layer:The power supply of chromium target is closed, opens the power supply of monel target, monel target Logical current settings are 25A, and the thickness of gained nickel-copper alloy layer is 2.0 microns;
(3) sputter silver layer:The power supply of monel target is closed, opens the power supply of argent target, the logical electric current of silver-colored target It is set as 20A, the thickness of gained silver layer is 0.6 micron.
Embodiment three
A kind of preparation method for the ferrocart core magnetic core that metallizes, comprises the following steps:
Ferrocart core magnetic core is taken, electrode zone is provided with the ferrocart core magnetic core;Described by the way of magnetron sputtering Electrode area surfaces prepare the coat of metal, obtain the ferrocart core magnetic core that metallizes, and the coat of metal includes stacking gradually to be formed Layers of chrome, nickel-copper alloy layer and the silver layer of the electrode area surfaces.
(1) sputter layers of chrome:Magnetic-core arranging is got well and is put into special tool, is fixed, only exposes electrode zone, so It is attached to afterwards on the horse of vacuum coating, promotes vacuum machine, vacuumize, background vacuum is more than 5 × 10-3Pa is by metal chromium target On power supply is logical, argon gas is filled with, starts sputter, the logical current settings of chromium target are 22A, and the thickness of gained layers of chrome is 0.3 micron.
(2) sputter nickel-copper alloy layer:The power supply of chromium target is closed, opens the power supply of monel target, monel target Logical current settings are 22A, and the thickness of gained nickel-copper alloy layer is 1.0 microns.
(3) sputter silver layer:The power supply of monel target is closed, opens the power supply of argent target, the logical electric current of silver-colored target It is set as 18A, the thickness of gained silver layer is 0.3 micron.
Solderability, heat resistance and peel strength performance are carried out to metallization ferrocart core magnetic core obtained by the above embodiment of the present invention Test, test result are good.
Described above is the preferred embodiment of the embodiment of the present invention, it is noted that for the common skill of the art For art personnel, on the premise of principle of the embodiment of the present invention is not departed from, some improvements and modifications can also be made, these improvement The protection domain of the embodiment of the present invention is also considered as with retouching.

Claims (3)

1. one kind metallization ferrocart core magnetic core, including ferrocart core magnetic core, electrode zone is provided with the ferrocart core magnetic core, it is special Sign is, includes successively formed with the coat of metal for being connected with other devices, the coat of metal on the electrode zone Stacking forms the layers of chrome, nickel-copper alloy layer and silver layer in the electrode area surfaces, and the layers of chrome, nickel-copper alloy layer and silver layer lead to Cross magnetron sputtering preparation, the thickness of the nickel-copper alloy layer is 0.7-2.0 microns, and in the nickel-copper alloy layer, the quality of nickel contains Amount is more than 70%, and the thickness of the layers of chrome is 0.2-1.0 microns, and the thickness of the silver layer is 0.2-1.0 microns.
2. metallization ferrocart core magnetic core as claimed in claim 1, it is characterised in that the silver-colored purity of the silver layer is more than 3N.
3. a kind of preparation method for the ferrocart core magnetic core that metallizes, it is characterised in that comprise the following steps:
Ferrocart core magnetic core is taken, electrode zone is provided with the ferrocart core magnetic core;In the electrode by the way of magnetron sputtering Region surface prepares the coat of metal, obtains the ferrocart core magnetic core that metallizes, and the coat of metal includes stacking gradually to be formed described Layers of chrome, nickel-copper alloy layer and the silver layer of electrode area surfaces;During the nickel-copper alloy layer being prepared using magnetron sputtering:With Monel is target, and the thickness of the nickel-copper alloy layer is 0.7-2.0 microns, and in the nickel-copper alloy layer, the quality of nickel contains Amount is more than 70%, during preparing the layers of chrome using magnetron sputtering:Using crome metal as target, the thickness of the layers of chrome is 0.2-1.0 microns, during preparing the silver layer using magnetron sputtering:Using argent as target, the thickness of the silver layer is 0.2-1.0 microns.
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