CN105444685A - Large-scale propeller intelligent detection device - Google Patents
Large-scale propeller intelligent detection device Download PDFInfo
- Publication number
- CN105444685A CN105444685A CN201510812200.1A CN201510812200A CN105444685A CN 105444685 A CN105444685 A CN 105444685A CN 201510812200 A CN201510812200 A CN 201510812200A CN 105444685 A CN105444685 A CN 105444685A
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- fixed
- plate
- motor
- returning face
- supporting seat
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/14—Measuring arrangements characterised by the use of optical techniques for measuring distance or clearance between spaced objects or spaced apertures
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/08—Measuring arrangements characterised by the use of optical techniques for measuring diameters
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Gear Transmission (AREA)
- Investigation Of Foundation Soil And Reinforcement Of Foundation Soil By Compacting Or Drainage (AREA)
Abstract
The invention relates to a large-scale propeller intelligent detection device, and the device comprises a rack, an adjustment mechanism, and a turnover mechanism. The adjustment mechanism comprises a first cylinder, a second cylinder, a main supporting seat, a propeller hub supporting seat, a first driving gear, a first driven gear, a second driven gear, and a first motor. The turnover mechanism comprises a first overturn assembly, a second overturn assembly, a first overturn plate, and a second overturn plate. The device is simple in operation, is provided with three working stations: an initial working station, a detection working station and an adjustment working station, can intelligently carry out adjustment according to the needs, is safe and reliable, saves manpower, improves the efficiency, and saves the cost.
Description
Technical field
The present invention relates to a kind of pick-up unit, particularly a kind of large-size propeller intellectualized detection device.
Background technology
In the manufacturing process of screw propeller, measure the instrument mainly thread pitch gauge of adjustable pitch propeller, the geometric parameter such as airscrew pitch, radius can be measured by thread pitch gauge.Thread pitch gauge volume is comparatively large, and each measurement products all needs the cooperation about 3 people, and wherein a people must lift by crane thread pitch gauge, two people coordinate installation thread pitch gauge, and coordinate the carrying out of follow-up whole measuring process.Carrying out in driving lifting and installation process, thread pitch gauge be also easier to cause rock, landing, even to damage, and the cooperation of two people loss cost of labor too in measuring process.Measure and terminate inspection and the primary Calculation that rear survey crew also needs to carry out measurement data, whole process is more loaded down with trivial details, and efficiency is lower.
Summary of the invention
The present invention, in order to solve the deficiencies in the prior art, puts forward a kind of large-size propeller intellectualized detection device, simple to operate, be provided with initial, measuring and adjustation three stations, can intelligentizedly regulate according to demand, safe and reliable, save artificial, improve efficiency, saved cost.
The present invention is achieved using the following method:
A kind of large-size propeller intellectualized detection device, comprise frame, governor motion, switching mechanism, described frame comprises top board, base plate, two the first side plates and two the second side plates, described top board and two the second side plates are framed structure, base plate and two the first side plates are slab construction, and two the first side plates are oppositely arranged, and two the second side plates are oppositely arranged, first side plate and the second side plate are fixed between top board and base plate, make frame entirety in rectangular structure;
Described governor motion comprises the first cylinder, second cylinder, main supporting seat, slurry hub supporting seat, first driving gear, first follower gear, second follower gear and the first motor, described first cylinder is fixed on base plate center, on the rotatable fixing main supporting seat of slurry hub supporting seat, main supporting seat is fixed on the first cylinder top, second follower gear is fixed on slurry hub supporting seat periphery, described second cylinder is fixed on the second side plate, second cylinder is provided with push rod, push rod comprises primary push rod and a push rod, first follower gear is rotatable to be fixed on primary push rod, prop up push rod and be provided with the first stationary platform, first motor is fixed in the first stationary platform, first driving gear is fixed in the rotating shaft of the first motor, described first driving gear is meshed with the first follower gear, by chain connection for transmission between first follower gear and the second follower gear,
Described switching mechanism comprises the first upset assembly, second upset assembly, first returning face plate and the second returning face plate, the quantity of described first returning face plate is two, the first plate body that first returning face plate comprises semicircular structure and the first fixed head be fixed on below the first plate body, first plate body is provided with the first groove of semicircular structure, the edge of the first plate body inwall is provided with the first raised line, the quantity of described second returning face plate is two, the second plate body that second returning face plate comprises semicircular structure and the second fixed head be fixed on below the second plate body, second plate body is provided with the second groove of semicircular structure, the edge of the second plate body outer wall is provided with the first groove,
Described first upset assembly, the second upset assembly are separately fixed on two the first side plate inwalls, first upset assembly, the second upset assembly include rotating disk, holder, the second motor, the first rotating shaft, the second driving gear and the second follower gear, holder is fixed on center of turntable, holder is provided with two returning face plate lock chambers, and the quantity of the first rotating shaft is two;
First fixed head of described two the first returning face plates is separately positioned in two returning face plate lock chambers of the first upset assembly, and fixed by the first rotating shaft, second driving gear and the second follower gear are separately fixed at two the first rotating shaft peripheries, second driving gear and the second follower gear engage each other, second motor is fixed on rotating disk, and the rotating shaft of the second motor is connected with the second driving gear;
Second fixed head of described two the second returning face plates is separately positioned in two returning face plate lock chambers of the second upset assembly, and fixed by the first rotating shaft, second driving gear and the second follower gear are separately fixed at two the first rotating shaft peripheries, second driving gear and the second follower gear engage each other, second motor is fixed on rotating disk, and the rotating shaft of the second motor is connected with the second driving gear;
Described first upset assembly is fixed on the first side plate by the second rotating shaft, and the second upset assembly is connected with the rotating shaft of the 3rd motor, and the 3rd motor is fixed on the first side plate outer wall by the second stationary platform;
Described first cylinder, the second cylinder, the first motor, the second motor, the 3rd motor are all connected with PLC.
Above-mentioned a kind of large-size propeller intellectualized detection device, wherein, described first groove agrees with mutually with the first raised line.
Above-mentioned a kind of large-size propeller intellectualized detection device, wherein, described governor motion is provided with three stations, being initial station respectively, detecting station and adjustment station, when being positioned at initial station, slurry hub supporting seat top and plate upper surface flush, when being positioned at detection station, the distance between slurry hub supporting seat top and plate upper surface is L1, when being positioned at adjustment station, distance between slurry hub supporting seat top and plate upper surface is L2, L2 > L1.
Beneficial effect of the present invention is:
Use this device, simple to operate, be provided with initial, measuring and adjustation three stations, can the intelligentized detection demand according to screw propeller regulate, safe and reliable, save artificial, improve efficiency, saved cost.
Concrete principle is as follows:
This device can on top board increase checking device, as laser, camera, when original state, slurry hub supporting seat top and plate upper surface flush, be in initial station, the slurry hub of large-size propeller is fixed in slurry hub supporting seat, slurry hub supporting seat can be changed according to the type of slurry hub, the first cylinder is controlled and the second cylinder promotes simultaneously by PLC, until be promoted to detection station, testing staff directly can carry out all kinds of detection to the upper surface of screw propeller, also can control the first motor by PLC control system to rotate, thus drive slurry hub supporting seat to rotate, slurry hub supporting seat carrying screws rotates, automatically detected by the pick-up unit installed additional,
After screw propeller upper surface has detected, need screw propeller turn-over, control the first cylinder by PLC to continue to promote, until slurry hub supporting seat is promoted to adjustment station, control two the second motors to rotate, second driven by motor second driving gear and the second follower gear reverse rotation, thus make two the first returning face plates and two the second returning face plates close to each other, the first raised line is finally made to be pressed together in the first groove, initial station is got back in the reduction of regulating and controlling mechanism again, PLC controls the 3rd motor and rotates, 3rd driven by motor first returning face plate assembly, second returning face plate assembly, make screw propeller turn-over,
Again governor motion is promoted to adjustment station, regains switching mechanism.
Accompanying drawing explanation
Fig. 1 is vertical view of the present invention.
Fig. 2 is that the present invention is in the B-B of initial station to cut-open view.
Fig. 3 is that the present invention is in the A-A of detection station to cut-open view.
Fig. 4 is that the present invention is in the B-B of adjustment station to cut-open view.
Fig. 5 is that the present invention first overturns assembly and the first returning face plate and combines inner side and scheme.
Fig. 6 is that the present invention second overturns assembly and the second returning face plate and combines outside and scheme.
Fig. 7 is control chart of the present invention.
Embodiment
A kind of large-size propeller intellectualized detection device as shown in the figure, comprise frame 1, governor motion 2, switching mechanism 3, described frame 1 comprises top board 4, base plate 5, two the first side plates 6 and two the second side plates 7, described top board 4 and two the second side plates 7 are framed structure, base plate 5 and two the first side plates 6 are slab construction, two the first side plates 6 are oppositely arranged, two the second side plates 7 are oppositely arranged, first side plate 6 and the second side plate 7 are fixed between top board 4 and base plate 5, make frame 1 entirety in rectangular structure;
Described governor motion 2 comprises the first cylinder 21, second cylinder 22, main supporting seat 23, slurry hub supporting seat 24, first driving gear 25, first follower gear 26, second follower gear 27 and the first motor 28, described first cylinder 21 is fixed on base plate 4 center, on the rotatable fixing main supporting seat 23 of slurry hub supporting seat 24, main supporting seat 23 is fixed on the first cylinder 21 top, second follower gear 27 is fixed on slurry hub supporting seat 24 periphery, described second cylinder 22 is fixed on the second side plate 7, second cylinder 22 is provided with push rod 29, push rod 29 comprises primary push rod 210 and a push rod 211, first follower gear 26 is rotatable to be fixed on primary push rod 210, prop up push rod 211 and be provided with the first stationary platform 212, first motor 28 is fixed in the first stationary platform 212, first driving gear 26 is fixed in the rotating shaft of the first motor 28, described first driving gear 25 is meshed with the first follower gear 26, by chain 213 connection for transmission between first follower gear 26 and the second follower gear 27,
Described switching mechanism 3 comprises the first upset assembly 31, second upset assembly 32, first returning face plate 33 and the second returning face plate 34, the quantity of described first returning face plate 33 is two, the first plate body 35 that first returning face plate 33 comprises semicircular structure and the first fixed head 36 be fixed on below the first plate body, first plate body 35 is provided with the first groove 37 of semicircular structure, the edge of the first plate body inwall is provided with the first raised line 38, the quantity of described second returning face plate 34 is two, the second plate body 39 that second returning face plate 34 comprises semicircular structure and the second fixed head 310 be fixed on below the second plate body, second plate body 39 is provided with the second groove 311 of semicircular structure, the edge of the second plate body 39 outer wall is provided with the first groove 312, described first groove 312 agrees with mutually with the first raised line 38,
Described first upset assembly 31, second overturns assembly 32 and is separately fixed on two the first side plate 6 inwalls, first upset assembly 31, second overturns assembly 32 and includes rotating disk 313, holder 314, second motor 315, first rotating shaft 316, second driving gear 317 and the second follower gear 318, holder 314 is fixed on rotating disk 313 center, the quantity that holder 314 is provided with two returning face plate lock chambers 319, first rotating shaft 316 is two;
First fixed head 36 of described two the first returning face plates 33 is separately positioned in two returning face plate lock chambers of the first upset assembly 31, and fixed by the first rotating shaft, second driving gear and the second follower gear are separately fixed at two the first rotating shaft peripheries, second driving gear and the second follower gear engage each other, second motor is fixed on rotating disk, and the rotating shaft of the second motor is connected with the second driving gear;
Second fixed head 310 of described two the second returning face plates 34 is separately positioned in two returning face plate lock chambers of the second upset assembly 32, and fixed by the first rotating shaft, second driving gear and the second follower gear are separately fixed at two the first rotating shaft peripheries, second driving gear and the second follower gear engage each other, second motor is fixed on rotating disk, and the rotating shaft of the second motor is connected with the second driving gear;
Described first upset assembly 31 is fixed on the first side plate 6 by the second rotating shaft 320, and the second upset assembly 32 is connected with the rotating shaft of the 3rd motor 321, and the 3rd motor 321 is fixed on the first side plate outer wall by the second stationary platform 326;
Described first cylinder 21, second cylinder 22, first motor 28, second motor 315, the 3rd motor 321 are all connected with PLC 327;
Described governor motion 2 is provided with three stations, be initial station respectively, detect station and adjustment station, when being positioned at initial station, slurry hub supporting seat top and plate upper surface flush, when being positioned at detection station, the distance between slurry hub supporting seat top and plate upper surface is L1, when being positioned at adjustment station, distance between slurry hub supporting seat top and plate upper surface is L2, L2 > L1.
Use this device, simple to operate, be provided with initial, measuring and adjustation three stations, can the intelligentized detection demand according to screw propeller regulate, safe and reliable, save artificial, improve efficiency, saved cost.
This device can on top board increase checking device, as laser, camera, when original state, slurry hub supporting seat top and plate upper surface flush, be in initial station, the slurry hub of large-size propeller 10 is fixed in slurry hub supporting seat, slurry hub supporting seat can be changed according to the type of slurry hub, the first cylinder is controlled and the second cylinder promotes simultaneously by PLC, until be promoted to detection station, testing staff directly can carry out all kinds of detection to the upper surface of screw propeller, also can control the first motor by PLC control system to rotate, thus drive slurry hub supporting seat to rotate, slurry hub supporting seat carrying screws rotates, automatically detected by the pick-up unit installed additional,
After screw propeller upper surface has detected, need screw propeller turn-over, control the first cylinder by PLC to continue to promote, until slurry hub supporting seat is promoted to adjustment station, control two the second motors to rotate, second driven by motor second driving gear and the second follower gear reverse rotation, thus make two the first returning face plates and two the second returning face plates close to each other, the first raised line is finally made to be pressed together in the first groove, initial station is got back in the reduction of regulating and controlling mechanism again, PLC controls the 3rd motor and rotates, 3rd driven by motor first returning face plate assembly, second returning face plate assembly, make screw propeller turn-over,
Again governor motion is promoted to adjustment station, regains switching mechanism.
Here description of the invention and application is illustrative, not wants by scope restriction of the present invention in the above-described embodiments, and therefore, the present invention is not by the restriction of the present embodiment, and the technical scheme that any employing equivalence replacement obtains is all in the scope of protection of the invention.
Claims (3)
1. a large-size propeller intellectualized detection device, it is characterized by, comprise frame, governor motion, switching mechanism, described frame comprises top board, base plate, two the first side plates and two the second side plates, and described top board and two the second side plates are framed structure, and base plate and two the first side plates are slab construction, two the first side plates are oppositely arranged, two the second side plates are oppositely arranged, and the first side plate and the second side plate are fixed between top board and base plate, make frame entirety in rectangular structure;
Described governor motion comprises the first cylinder, second cylinder, main supporting seat, slurry hub supporting seat, first driving gear, first follower gear, second follower gear and the first motor, described first cylinder is fixed on base plate center, on the rotatable fixing main supporting seat of slurry hub supporting seat, main supporting seat is fixed on the first cylinder top, second follower gear is fixed on slurry hub supporting seat periphery, described second cylinder is fixed on the second side plate, second cylinder is provided with push rod, push rod comprises primary push rod and a push rod, first follower gear is rotatable to be fixed on primary push rod, prop up push rod and be provided with the first stationary platform, first motor is fixed in the first stationary platform, first driving gear is fixed in the rotating shaft of the first motor, described first driving gear is meshed with the first follower gear, by chain connection for transmission between first follower gear and the second follower gear,
Described switching mechanism comprises the first upset assembly, second upset assembly, first returning face plate and the second returning face plate, the quantity of described first returning face plate is two, the first plate body that first returning face plate comprises semicircular structure and the first fixed head be fixed on below the first plate body, first plate body is provided with the first groove of semicircular structure, the edge of the first plate body inwall is provided with the first raised line, the quantity of described second returning face plate is two, the second plate body that second returning face plate comprises semicircular structure and the second fixed head be fixed on below the second plate body, second plate body is provided with the second groove of semicircular structure, the edge of the second plate body outer wall is provided with the first groove,
Described first upset assembly, the second upset assembly are separately fixed on two the first side plate inwalls, first upset assembly, the second upset assembly include rotating disk, holder, the second motor, the first rotating shaft, the second driving gear and the second follower gear, holder is fixed on center of turntable, holder is provided with two returning face plate lock chambers, and the quantity of the first rotating shaft is two;
First fixed head of described two the first returning face plates is separately positioned in two returning face plate lock chambers of the first upset assembly, and fixed by the first rotating shaft, second driving gear and the second follower gear are separately fixed at two the first rotating shaft peripheries, second driving gear and the second follower gear engage each other, second motor is fixed on rotating disk, and the rotating shaft of the second motor is connected with the second driving gear;
Second fixed head of described two the second returning face plates is separately positioned in two returning face plate lock chambers of the second upset assembly, and fixed by the first rotating shaft, second driving gear and the second follower gear are separately fixed at two the first rotating shaft peripheries, second driving gear and the second follower gear engage each other, second motor is fixed on rotating disk, and the rotating shaft of the second motor is connected with the second driving gear;
Described first upset assembly is fixed on the first side plate by the second rotating shaft, and the second upset assembly is connected with the rotating shaft of the 3rd motor, and the 3rd motor is fixed on the first side plate outer wall by the second stationary platform;
Described first cylinder, the second cylinder, the first motor, the second motor, the 3rd motor are all connected with PLC.
2. a kind of large-size propeller intellectualized detection device as claimed in claim 1, it is characterized by, described first groove agrees with mutually with the first raised line.
3. a kind of large-size propeller intellectualized detection device as claimed in claim 1, it is characterized by, described governor motion is provided with three stations, be initial station respectively, detect station and adjustment station, when being positioned at initial station, slurry hub supporting seat top and plate upper surface flush, when being positioned at detection station, distance between slurry hub supporting seat top and plate upper surface is L1, when being positioned at adjustment station, distance between slurry hub supporting seat top and plate upper surface is L2, L2 > L1.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510812200.1A CN105444685B (en) | 2015-11-23 | 2015-11-23 | A kind of large-size propeller intellectualized detection device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510812200.1A CN105444685B (en) | 2015-11-23 | 2015-11-23 | A kind of large-size propeller intellectualized detection device |
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| CN105444685A true CN105444685A (en) | 2016-03-30 |
| CN105444685B CN105444685B (en) | 2018-02-13 |
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| CN201510812200.1A Active CN105444685B (en) | 2015-11-23 | 2015-11-23 | A kind of large-size propeller intellectualized detection device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111964903A (en) * | 2020-08-19 | 2020-11-20 | 东台市杰顺机械制造有限公司 | A conveying detection device for clutch housing |
| CN111982505A (en) * | 2020-08-19 | 2020-11-24 | 东台市杰顺机械制造有限公司 | Rotary detection device for gear chamber processing production |
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| JPH09159418A (en) * | 1995-12-11 | 1997-06-20 | Sumitomo Heavy Ind Ltd | Method and equipment for measuring shape of three-dimensional curved surface molding |
| CN202066675U (en) * | 2011-04-11 | 2011-12-07 | 杭州前进马森船舶传动有限公司 | Simulation test device for adjustable propeller |
| CN202145156U (en) * | 2011-07-12 | 2012-02-15 | 天津修船技术研究所 | Mechanical type rotator static balance imbalance detection device |
| CN203298694U (en) * | 2013-06-21 | 2013-11-20 | 中船澄西远航船舶（广州）有限公司 | Large-scale propeller pitch measuring instrument |
| CN103419900A (en) * | 2013-08-26 | 2013-12-04 | 天津修船技术研究所 | Propeller inner bore centering device |
| CN205333017U (en) * | 2015-11-23 | 2016-06-22 | 镇江同舟螺旋桨有限公司 | Intelligent detection device of large -scale screw |
-
2015
- 2015-11-23 CN CN201510812200.1A patent/CN105444685B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09159418A (en) * | 1995-12-11 | 1997-06-20 | Sumitomo Heavy Ind Ltd | Method and equipment for measuring shape of three-dimensional curved surface molding |
| CN202066675U (en) * | 2011-04-11 | 2011-12-07 | 杭州前进马森船舶传动有限公司 | Simulation test device for adjustable propeller |
| CN202145156U (en) * | 2011-07-12 | 2012-02-15 | 天津修船技术研究所 | Mechanical type rotator static balance imbalance detection device |
| CN203298694U (en) * | 2013-06-21 | 2013-11-20 | 中船澄西远航船舶（广州）有限公司 | Large-scale propeller pitch measuring instrument |
| CN103419900A (en) * | 2013-08-26 | 2013-12-04 | 天津修船技术研究所 | Propeller inner bore centering device |
| CN205333017U (en) * | 2015-11-23 | 2016-06-22 | 镇江同舟螺旋桨有限公司 | Intelligent detection device of large -scale screw |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111964903A (en) * | 2020-08-19 | 2020-11-20 | 东台市杰顺机械制造有限公司 | A conveying detection device for clutch housing |
| CN111982505A (en) * | 2020-08-19 | 2020-11-24 | 东台市杰顺机械制造有限公司 | Rotary detection device for gear chamber processing production |
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| CN105444685B (en) | 2018-02-13 |
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Denomination of invention: An intelligent detection device for large propellers Effective date of registration: 20230627 Granted publication date: 20180213 Pledgee: Bank of Jiangsu Limited by Share Ltd. Zhenjiang branch Pledgor: ZHENJIANG TONGZHOU PROPELLER Co.,Ltd. Registration number: Y2023980045743 |
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