CN204154292U - A kind of Ceramic Tiles superhigh precision flatness detecting device - Google Patents

A kind of Ceramic Tiles superhigh precision flatness detecting device Download PDF

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Publication number
CN204154292U
CN204154292U CN201420608076.8U CN201420608076U CN204154292U CN 204154292 U CN204154292 U CN 204154292U CN 201420608076 U CN201420608076 U CN 201420608076U CN 204154292 U CN204154292 U CN 204154292U
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alarm
platform
detection
inspection
frame
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邓建华
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Jiangxi Hemei Ceramics Co Ltd
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Jiangxi Hemei Ceramics Co Ltd
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Abstract

一种陶瓷砖高精度平整度检测装置,包括机架、检测平台、激光位移传感器、编码器、PLC、显示屏、报警器。本实用新型可以对多点或线性采集数据,并与控制装置预先设定的值进行比较得出陶瓷砖的平整度是否符合要求,若不符合要求,则报警器发出警报,检测精度高,有效代替了人工检测,降低劳动强度,提高工作效率,降低生产成本;同时,机架底部的可调节地脚保证了检测平台的平整度,另检测更为精确;此外,检测电柜与检测平台连成一体,防止陶瓷砖生产现场频繁的振动对测量结果产生影响,减少误差。

A ceramic tile high-precision flatness detection device includes a frame, a detection platform, a laser displacement sensor, an encoder, a PLC, a display screen, and an alarm. The utility model can collect multi-point or linear data, and compare it with the preset value of the control device to find out whether the flatness of the ceramic tile meets the requirements. If it does not meet the requirements, the alarm will send out an alarm. Instead of manual inspection, it reduces labor intensity, improves work efficiency, and reduces production costs; at the same time, the adjustable feet at the bottom of the rack ensure the flatness of the inspection platform and make the inspection more accurate; in addition, the inspection cabinet is connected to the inspection platform. Integrate to prevent the frequent vibration of the ceramic tile production site from affecting the measurement results and reduce errors.

Description

一种陶瓷砖超高精度平整度检测装置An ultra-high-precision flatness detection device for ceramic tiles

技术领域 technical field

本实用新型涉及陶瓷生产设备技术领域,具体涉及一种陶瓷砖高精度平整度检测装置。 The utility model relates to the technical field of ceramic production equipment, in particular to a high-precision flatness detection device for ceramic tiles.

背景技术 Background technique

随着人民生活水平不断提高,对物质的要求也不断提高,在家庭装修方面,大家对地面铺贴的质量要求越来越高,这固然会对陶瓷行业的生产和检测水平提出新要求。现有陶瓷砖平整度检测主要是通过人工测量方式,其方法是用平整度尺在陶瓷砖的表面检测其四边及中心位置,这种方式的检测效率低,劳动强度大,测量误差大,不利于在大批量的陶瓷砖生产线上进行检测。 With the continuous improvement of people's living standards, the requirements for materials are also continuously improved. In terms of home decoration, everyone has higher and higher requirements for the quality of floor coverings. This will certainly put forward new requirements for the production and testing levels of the ceramic industry. The existing ceramic tile flatness detection is mainly through manual measurement. The method is to use a flatness ruler to detect the four sides and the center position on the surface of the ceramic tile. This method has low detection efficiency, high labor intensity, and large measurement errors. It is beneficial for testing on a mass production line of ceramic tiles.

实用新型内容 Utility model content

 针对上述现有技术存在的不足,本实用新型的目的是提供一种结构简单、使用方便、检测精度高的陶瓷砖高精度平整度检测装置。 In view of the deficiencies in the above-mentioned prior art, the purpose of this utility model is to provide a high-precision flatness detection device for ceramic tiles with simple structure, convenient use and high detection accuracy.

本实用新型的技术方案是:一种陶瓷砖高精度平整度检测装置,包括机架、检测平台、激光位移传感器、编码器、PLC、显示屏、报警器,所述检测平台设置在机架上,机架的底部设有可调节地脚,检测平台包括滚筒、玻璃水平台、电机,其中宽皮带绕在滚筒上,在一侧的宽皮带的下方通过玻璃板支撑架设有玻璃水平台,电机与滚筒连接且设置在机架的一侧,电机上连接有编码器;多个激光位移传感器通过检测横梁设置在检测平台的上方,检测横梁安装在检测电柜内,检测电柜与检测平台连为一体;在检测电柜上面设有PLC、报警器、显示屏, PLC的信号输入端连接激光位移传感器,PLC的信号输出端连接报警器和显示屏。 The technical scheme of the utility model is: a high-precision flatness detection device for ceramic tiles, including a frame, a detection platform, a laser displacement sensor, an encoder, a PLC, a display screen, and an alarm, and the detection platform is arranged on the frame , the bottom of the frame is equipped with adjustable feet, the detection platform includes a drum, a glass water platform, and a motor, in which a wide belt is wound on the drum, and a glass water platform is provided under the wide belt on one side through a glass plate support frame, and the motor It is connected with the roller and set on one side of the frame, and the encoder is connected to the motor; multiple laser displacement sensors are set above the detection platform through the detection beam, and the detection beam is installed in the detection electric cabinet, and the detection electric cabinet is connected with the detection platform. As a whole; there are PLC, alarm, and display screen on the detection electric cabinet, the signal input end of PLC is connected to the laser displacement sensor, and the signal output end of PLC is connected to the alarm and display screen.

本实用新型的优点是:本实用新型可以对多点或线性采集数据,并与控制装置预先设定的值进行比较得出陶瓷砖的平整度是否符合要求,若不符合要求,则报警器发出警报,检测精度高,有效代替了人工检测,降低劳动强度,提高工作效率,降低生产成本;同时,机架底部的可调节地脚保证了检测平台的平整度,另检测更为精确;此外,检测电柜与检测平台连成一体,防止陶瓷砖生产现场频繁的振动对测量结果产生影响,减少误差。 The utility model has the advantages that: the utility model can collect data from multiple points or linearly, and compare it with the preset value of the control device to find out whether the flatness of the ceramic tile meets the requirements. If it does not meet the requirements, the alarm will sound Alarm, high detection accuracy, effectively replaces manual detection, reduces labor intensity, improves work efficiency, and reduces production costs; at the same time, the adjustable feet at the bottom of the rack ensure the flatness of the detection platform and make detection more accurate; in addition, The detection electric cabinet is integrated with the detection platform to prevent the frequent vibration of the ceramic tile production site from affecting the measurement results and reduce errors.

附图说明 Description of drawings

图1为本实用新型结构示意图。 Fig. 1 is the structural representation of the utility model.

具体实施方式 Detailed ways

现结合附图,对本实用新型进一步描述。 Now in conjunction with accompanying drawing, the utility model is further described.

如图1所示,一种陶瓷砖高精度平整度检测装置,包括机架1、检测平台2、激光位移传感器3、编码器4、PLC及显示屏5、报警器6,所述检测平台2设置在机架1上,机架1的底部设有可调节地脚7,检测平台2包括滚筒2.1、宽皮带2.2、玻璃水平台2.3、电机2.4,其中宽皮带2.2绕在滚筒2.1上,在一侧的宽皮带2.2的下方通过玻璃板支撑架设有玻璃水平台2.3,电机2.4与滚筒2.1连接且设置在机架1的一侧,电机2.4上连接有编码器4;多个激光位移传感器3通过检测横梁8设置在检测平台2的上方,检测横梁8安装在检测电柜9内,检测电柜9与检测平台2连为一体;在检测电柜9上面设有PLC及显示屏5、报警器6, PLC5的信号输入端连接激光位移传感器3,PLC5的信号输出端连接报警器7。 As shown in Figure 1, a kind of high-precision flatness detection device for ceramic tiles includes a frame 1, a detection platform 2, a laser displacement sensor 3, an encoder 4, a PLC and a display screen 5, an alarm 6, and the detection platform 2 Set on the frame 1, the bottom of the frame 1 is provided with adjustable feet 7, and the detection platform 2 includes a drum 2.1, a wide belt 2.2, a glass water platform 2.3, and a motor 2.4, wherein the wide belt 2.2 is wound on the drum 2.1, and the The bottom of the wide belt 2.2 on one side is provided with a glass water platform 2.3 through a glass plate support frame, the motor 2.4 is connected with the drum 2.1 and arranged on one side of the frame 1, the motor 2.4 is connected with an encoder 4; multiple laser displacement sensors 3 The detection beam 8 is arranged above the detection platform 2, the detection beam 8 is installed in the detection electric cabinet 9, and the detection electric cabinet 9 is connected with the detection platform 2; Device 6, the signal input end of PLC5 is connected with laser displacement sensor 3, and the signal output end of PLC5 is connected with alarm device 7.

本实用新型通过编码器4及PLC5对移动中的待检测瓷砖的采样位置进行精确定位,待检测瓷砖由宽皮带2.2输送,进入检测区,当传感器3感应到待检测瓷砖进入到检测区域时,由PLC通过I/O端口给出采样指令,令激光位移传感器3对移动中的瓷砖表面特征点进行信息采集,然后传递给PLC5,由PLC进行数据处理,计算瓷砖四边、中心及对角的平整度,然后输出给显示屏显示,当发现不平整时,PLC给出指令,报警器6响。 The utility model accurately locates the sampling position of the moving tiles to be detected through the encoder 4 and PLC5, and the tiles to be detected are transported by the wide belt 2.2 and enter the detection area. When the sensor 3 senses that the tiles to be detected enter the detection area, The sampling command is given by the PLC through the I/O port, so that the laser displacement sensor 3 collects information on the characteristic points of the moving tile surface, and then transmits it to the PLC5, and the PLC performs data processing to calculate the flatness of the four sides, the center and the diagonal of the tile. degree, and then output to the display screen for display, when the unevenness is found, the PLC gives an instruction, and the alarm 6 sounds.

Claims (1)

1. a Ceramic Tiles high precision flatness detecting device, comprise frame, detection platform, laser displacement sensor, scrambler, PLC, display screen, alarm, described detection platform is arranged in frame, the bottom of frame is provided with adjustable lower margin, detection platform comprises cylinder, bath of glass platform, motor, wherein wide belt is around on cylinder, there is bath of glass platform the below of the wide belt in side by glass sheet support erection, motor is connected with cylinder and is arranged on the side of frame, and motor is connected with scrambler; Multiple laser displacement sensor is arranged on the top of detection platform by detecting crossbeam, detects crossbeam and is arranged on and detects in electric cabinet, detects electric cabinet and detection platform is connected as a single entity; Be provided with PLC, alarm, display screen in face cashier's office in a shop at detection electricity, the signal input part of PLC connects laser displacement sensor, and the signal output part of PLC connects alarm and display screen.
CN201420608076.8U 2014-10-19 2014-10-19 A kind of Ceramic Tiles superhigh precision flatness detecting device Expired - Lifetime CN204154292U (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105547199A (en) * 2015-09-28 2016-05-04 宇龙计算机通信科技(深圳)有限公司 Workpiece flatness detection method and device
CN105783794A (en) * 2016-03-22 2016-07-20 阳谷祥光铜业有限公司 Plane detection method and device
EP3075506A1 (en) * 2015-03-30 2016-10-05 Paola Ferrari An improved automatic control machine
WO2016156999A1 (en) * 2015-03-30 2016-10-06 Paola Ferrari An improved automatic control machine
CN107014322A (en) * 2017-05-23 2017-08-04 天府认证有限公司 The scanning device detected for surface smoothness
CN107655427A (en) * 2017-10-24 2018-02-02 佛山市迈迅机电有限公司 A kind of ceramic tile flatness detecting device
CN109099829A (en) * 2018-07-23 2018-12-28 上海篆恒实业有限公司 A kind of steering bracket width detection equipment
CN114965383A (en) * 2022-05-23 2022-08-30 广东家美陶瓷有限公司 Ceramic tile online gloss detection device, detection method and control method

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3075506A1 (en) * 2015-03-30 2016-10-05 Paola Ferrari An improved automatic control machine
WO2016156999A1 (en) * 2015-03-30 2016-10-06 Paola Ferrari An improved automatic control machine
CN105547199A (en) * 2015-09-28 2016-05-04 宇龙计算机通信科技(深圳)有限公司 Workpiece flatness detection method and device
CN105783794A (en) * 2016-03-22 2016-07-20 阳谷祥光铜业有限公司 Plane detection method and device
CN105783794B (en) * 2016-03-22 2019-03-15 阳谷祥光铜业有限公司 A kind of plane monitoring-network method and apparatus
CN107014322A (en) * 2017-05-23 2017-08-04 天府认证有限公司 The scanning device detected for surface smoothness
CN107655427A (en) * 2017-10-24 2018-02-02 佛山市迈迅机电有限公司 A kind of ceramic tile flatness detecting device
CN109099829A (en) * 2018-07-23 2018-12-28 上海篆恒实业有限公司 A kind of steering bracket width detection equipment
CN114965383A (en) * 2022-05-23 2022-08-30 广东家美陶瓷有限公司 Ceramic tile online gloss detection device, detection method and control method

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Granted publication date: 20150211