CN105437283A - 土豆切花装置 - Google Patents

土豆切花装置 Download PDF

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Publication number
CN105437283A
CN105437283A CN201510953635.8A CN201510953635A CN105437283A CN 105437283 A CN105437283 A CN 105437283A CN 201510953635 A CN201510953635 A CN 201510953635A CN 105437283 A CN105437283 A CN 105437283A
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potato
chute
knife
pattern
frame
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李建成
张代锦
胥显宽
黄先树
陈德明
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Chongqing Pingwei Chaoyang Agricultural Development Co Ltd
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Chongqing Pingwei Chaoyang Agricultural Development Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/0006—Cutting members therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
    • B26D1/09—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type with a plurality of cutting members
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/10—Making cuts of other than simple rectilinear form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/0006—Cutting members therefor
    • B26D2001/0033—Cutting members therefor assembled from multiple blades
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/0006—Cutting members therefor
    • B26D2001/004—Cutting members therefor not rotating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/0006—Cutting members therefor
    • B26D2001/006—Cutting members therefor the cutting blade having a special shape, e.g. a special outline, serrations

Abstract

本发明属于土豆加工技术领域，公开了一种土豆切花装置，包括机架，机架上布置有水平的加工台，所述加工台上设置有竖直的刀板、刀板的右侧开有滑槽，滑槽与刀板之间为加工位；所述机架在加工位上方设置有可上下移动的矩形框，该矩形框的底面焊接有若干切花刀，所有切花刀拼合形成待切花的图形；所述滑槽内滚动配合有刀架，该刀架的左侧壁由上至下等距布置有若干水平的切片刀，该切片刀与刀架相对且可伸入矩形框内；所加工台在滑槽的右侧固定有气缸，该气缸的输出轴与刀架的右侧壁固定连接。本方案采用全自动化完成切花、切片两个步骤，采用切花刀、切片刀保证了最终的土豆片花型统一、厚薄均匀，极大地提高了土豆切花加工的效率。

Description

土豆切花装置
技术领域
本发明属于土豆加工技术领域。
背景技术
薯片是国际上流行的新型食品，具有口味好、营养丰富、植物蛋白含量高，老少皆益，原料丰富，市场广阔。薯片是用土豆片油炸制成的，其油炸前需要将整个土豆进行切片，再进行油炸，油炸后捞出进行真空脱水。
传统的薯片已经越来越不能吸引顾客，商家通过增加更多口味来刺激人们消费薯片，但是收效甚微。因此市面上出现了一种制成各类形状的薯片，如星形、动物形状、字母状等，通过各种可爱的外形来吸引消费者购买。
现有的土豆切片通常采用人工将土豆雕成所需花型的土豆块，再使用切片机将雕花后的土豆块切成片状，整个过程分成两步走，其缺点在于：人工雕花的效果跟工人的熟练程序相关，效率低的同时无法保证花型的统一。
发明内容
本发明意在提供一种自动化、效率高、花型统一度高的土豆切花装置。
本方案中的土豆切花装置，包括机架，机架上布置有水平的加工台，所述加工台上设置有竖直的刀板、刀板的右侧开有滑槽，滑槽与刀板之间为加工位；所述机架在加工位上方设置有可上下移动的矩形框，该矩形框的底面焊接有若干切花刀，所有切花刀拼合形成待切花的图形；所述滑槽内滚动配合有刀架，该刀架的左侧壁由上至下等距布置有若干水平的切片刀，该切片刀与刀架相对且可伸入矩形框内；所加工台在滑槽的右侧固定有气缸，该气缸的输出轴与刀架的右侧壁固定连接。
有益效果：土豆放置在加工位处，当齿轮以某一旋转顺序转动时会带动齿条下移，矩形框则带动切花刀下移，切花刀与土豆接触并最终移动至与加工台接触，切花刀将土豆切成需要的花型（如三角形、动物形状等）的土豆块，与此同时，气缸启动推动刀架移动，使得刀架朝向刀板移动，切片刀插入矩形框内与土豆块接触，将土豆块切成片状，最终，将整个土豆切成需要花型的土豆片。本发明采用全自动化完成切花、切片两个步骤，采用切花刀、切片刀保证了最终的土豆片花型统一、厚薄均匀，极大地提高了土豆切花加工的效率。
进一步，所述机架在加工位上方布置有竖直的移动槽，该移动槽内滑动配合有移动杆，该移动杆的下端与矩形框连接，移动杆控制矩形框架的升降。
进一步，所述移动杆的杆身上焊接有齿条，机架上转动连接有可主动旋转的齿轮，该齿轮与齿条啮合，齿轮旋转带动齿条移动。
进一步，所述矩形框的底面焊接有三块拼合成三角形切花刀，可以将土豆切成三角柱土豆块。
进一步，所述刀板与滑槽之间的距离为8～12cm，与土豆的直径范围相同，便于土豆放置在加工位上。
附图说明
图1为本发明实施例土豆切花装置的结构示意图；
图2为图1中矩形框和切花刀的连接示意图。
具体实施方式
下面通过具体实施方式对本发明作进一步详细的说明：
说明书附图中的附图标记包括：加工台1、刀板2、移动槽3、滑块4、移动杆5、齿条6、齿轮7、矩形框8、切花刀9、滑槽10、刀架11、滚轮12、切片刀13、气缸14。
实施例土豆切花装置基本如附图1、图2所示：包括机架，机架上布置有水平的加工台1，该加工台1的台面左侧焊接有竖直的刀板2，刀板2的右侧8～12cm处开有滑槽10，滑槽10和刀板2之间的加工台1台面为放置土豆的加工位。
机架在该加工位上方开有竖向的移动槽3，该移动槽3的槽口朝下，槽口的口径小于移动槽3的槽宽。该移动槽3滑动配合有滑块4，该滑块4的下端面焊接有移动杆5，该移动杆5的下端伸出移动槽3的槽口。移动杆5位于移动槽3外的杆身上焊接有齿条6，机架上在该齿条6的齿面侧边焊接有齿轮7，该机架上布置有旋转电机，该旋转电机的输出轴与齿轮7的轴孔平键连接。移动杆5的下端焊接有矩形框8，该矩形框8的底面焊接有若干切花刀9，根据需要切花的形状不同，这些切花刀9可以排列成不同的形状，如五角星、字母形等，本实施例中采用三块切花刀9拼合形成三角形，可以将土豆切成三角形。
加工台1的滑槽10内配合有滚轮12，该滚轮12与刀架11的底面的滚轮座连接，该刀架11的左侧壁由上至下焊接有若干切片刀13，切片刀13水平设置且与刀架11相对，相邻切片刀13之间的距离即为土豆片的厚度。加工台1在滑槽10的右侧壁安装有气缸14，即气缸14的缸体与加工台1通过螺栓连接，该气缸14输出轴指向刀架11，并与刀架11通过螺栓固定连接。
本实施例的工作过程如下：启动旋转电机，齿轮7逆时针转动则带动齿条6下移，矩形框8则带动切花刀9下移，切花刀9将土豆切成需要的花型，本实施例中采用切花刀9将土豆切成三角柱，当切花到与加工台1接触后，触动加工台1上的触发开关，则触发开关启动气缸14，气缸14输出轴伸出推动刀架11左移，刀架11左侧壁的切片刀13伸入矩形框8，切片刀13与土豆接触并将土豆压紧在刀板2上，切片刀13将三角柱的土豆块切成的三角土豆片。
以上所述的仅是本发明的实施例，方案中公知的具体结构及特性等常识在此未作过多描述。应当指出，对于本领域的技术人员来说，在不脱离本发明结构的前提下，还可以作出若干变形和改进，这些也应该视为本发明的保护范围，这些都不会影响本发明实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准，说明书中的具体实施方式等记载可以用于解释权利要求的内容。

Claims (5)

1.土豆切花装置，包括机架，机架上布置有水平的加工台，其特征在于，所述加工台上设置有竖直的刀板、刀板的右侧开有滑槽，滑槽与刀板之间为加工位；所述机架在加工位上方设置有可上下移动的矩形框，该矩形框的底面焊接有若干切花刀，所有切花刀拼合形成待切花的图形；所述滑槽内滚动配合有刀架，该刀架的左侧壁由上至下等距布置有若干水平的切片刀，该切片刀与刀架相对且可伸入矩形框内；所加工台在滑槽的右侧固定有气缸，该气缸的输出轴与刀架的右侧壁固定连接。
2.根据权利要求1所述的土豆切花装置，其特征在于：所述机架在加工位上方布置有竖直的移动槽，该移动槽内滑动配合有移动杆，该移动杆的下端与矩形框连接。
3.根据权利要求2所述的土豆切花装置，其特征在于：所述移动杆的杆身上焊接有齿条，机架上转动连接有可主动旋转的齿轮，该齿轮与齿条啮合。
4.根据权利要求3所述的土豆切花装置，其特征在于：所述矩形框的底面焊接有三块拼合成三角形切花刀。
5.根据权利要求4所述的土豆切花装置，其特征在于：所述刀板与滑槽之间的距离为8～12cm。
CN201510953635.8A 2015-12-20 2015-12-20 土豆切花装置 Pending CN105437283A (zh)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105643693A (zh) * 2016-04-18 2016-06-08 长江大学 一种转盘式切菜机
CN106737905A (zh) * 2016-12-17 2017-05-31 滁州胜全农业开发有限公司 一种医用中药材切片装置
CN107351141A (zh) * 2017-07-28 2017-11-17 桐乡市绿康净菜配送有限公司 一种黄瓜切片加工装置
CN110815325A (zh) * 2019-11-14 2020-02-21 济南圆纯设计有限公司 一种食品加工装置
CN111347478A (zh) * 2018-07-19 2020-06-30 曾宪录 一种家庭用土豆切块装置及切块方法

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105643693A (zh) * 2016-04-18 2016-06-08 长江大学 一种转盘式切菜机
CN105643693B (zh) * 2016-04-18 2017-05-03 长江大学 一种转盘式切菜机
CN106737905A (zh) * 2016-12-17 2017-05-31 滁州胜全农业开发有限公司 一种医用中药材切片装置
CN107351141A (zh) * 2017-07-28 2017-11-17 桐乡市绿康净菜配送有限公司 一种黄瓜切片加工装置
CN111347478A (zh) * 2018-07-19 2020-06-30 曾宪录 一种家庭用土豆切块装置及切块方法
CN110815325A (zh) * 2019-11-14 2020-02-21 济南圆纯设计有限公司 一种食品加工装置
CN110815325B (zh) * 2019-11-14 2020-12-25 山东莺歌食品有限公司 一种食品加工装置

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