CN105428960A - Wire harness processing tool and processing method - Google Patents
Wire harness processing tool and processing method Download PDFInfo
- Publication number
- CN105428960A CN105428960A CN201510887634.8A CN201510887634A CN105428960A CN 105428960 A CN105428960 A CN 105428960A CN 201510887634 A CN201510887634 A CN 201510887634A CN 105428960 A CN105428960 A CN 105428960A
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- Prior art keywords
- wire
- wire harness
- terminal
- harness processing
- location
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Processing Of Terminals (AREA)
Abstract
The invention relates to a wire harness processing tool and processing method. The wire harness processing tool comprises a positioning plate, wherein a routing guide part for providing a guide to a wire is arranged on the positioning plate; and a terminal simulator is also arranged on the positioning plate and has a simulating structure which is used for simulating the arrangement condition of a component terminal. A proper length is reserved at the tail end of the wire according to the simulating structure on the terminal simulator in a wiring process; and the wiring requirements of the actual component terminal can be met in an actual assembly process. Compared with the prior art, the problem that a wire end in a wire harness is over-long or over-short can be solved; wiring is facilitated; improvement of the operation efficiency is facilitated; and the wire harness can be relatively regular.
Description
Technical field
The present invention relates to wire harness processing tool and processing method.
Background technology
Current power transmission and distribution field wire harness is carry out wire harness rough segmentation according to different components and parts or layout of roads substantially, behind production scene according to actual needs distribution, be then bundled into the wire harness meeting technological requirement.Its shortcoming is: the wire harness of production scene is more chaotic; Direct labor needs cost long time to go to manage line; Because craftsmanship is different, the presentation quality of the wire harness produced is not identical yet; Directly tie up on equipment for power transmission and distribution, cannot detect, also cannot ensure power transmission and distribution product line beam quality consistency.
The Chinese patent that application number is 201520353925.4, Authorization Notice No. is CN204597306U discloses a kind of secondary distribution particular manufacturing craft, comprise location-plate and alignment pin, described location-plate is provided with multiple location hole, at a distance of setpoint distance between each location hole, forms digital and analog hole.During distribution, according to the wiring path set, be arranged in location hole by detachable for alignment pin, the trend then along alignment pin connects up, and alignment pin forms cabling guide.After having connected up, the wire harness configured is converged and ties up, finally to the die number completing distribution.Wherein, pre-configured path comprises all wiring paths from instrument door to terminal board.Adopt above-mentioned mould, can be prefabricated in advance by secondary distribution, avoid existing electric elements are installed after carry out that production cycle of distribution work is long, production efficiency is low again, and because distribution moves towards different product that is that cause is inconsistent problem.
But, adopt mould and method disclosed in above-mentioned patent, although alignment pin can play line-guiding effect, but because components and parts terminal is generally layout in a row, a not point, therefore the length of conducting wire end is difficult to control, easily there is the problem that wire harness is partially long or partially short, after using production scene, easily occur wire long and can not proper alignment or the too short situation that cannot be connected on corresponding terminal of wire, because wire ties up bunchy, also be difficult to change wherein individual conductors, wiring efficiency still can be caused low, and easily cause wire to be wasted.In addition, because alignment pin size is limited, when number of conductors is more, part guiding, easily from landing alignment pin, causes wire harness loose, irregular, also can affect distribution trend.
Summary of the invention
The object of this invention is to provide a kind of wire harness processing tool, to solve the long or too short problem of the conducting wire end that exists in prior art and the irregular problem of wire harness, meanwhile, present invention also offers a kind of wire harness processing method using above-mentioned wire harness processing tool.
The technical scheme that in the present invention, wire harness processing tool adopts is: wire harness processing tool, comprise location-plate, location-plate is provided with the cabling guide for providing guiding for wire, location-plate is also provided with terminal simulating piece, and described terminal simulating piece has the model configuration of the arranging situation for analog component terminal.
Further, described terminal simulating piece is terminal analog board, and described model configuration is the cable clamping interface at the edge being arranged on terminal analog board.
Described cable clamping interface is throat structure.
Described cabling guide comprises wire holding tank, the groove sidewall of wire holding tank overhangs and is provided with the elastic card of swaying direction towards notch and bottom land.
Two side channel sidewalls of described wire holding tank are equipped with described elastic card, between the end of the elastic card of both sides, there is interval.
Described location-plate comprises multiple splicing part, and each splicing part is spliced into three-dimensional structure to be formed for the simulation fixation wall consistent with the fixation wall of actual components and parts.
Use the wire harness processing method of above-mentioned wire harness processing tool, comprise the step of wire according to the cabling guide wiring on location-plate, also comprise and the end of wire is carried out position according to the step of aliging with the model configuration of terminal simulating piece.
Further, described terminal simulating piece is terminal analog board, and described model configuration is the cable clamping interface at the edge being arranged on terminal analog board, and described cable clamping interface is throat structure, and described method also comprises the step be fixed on by the end of wire in cable clamping interface.
Described cabling guide comprises wire holding tank, the notch of wire holding tank overhangs and is provided with the elastic card of swaying direction towards notch and bottom land, two side channel sidewalls of described wire holding tank are equipped with described elastic card, between the end of the elastic card of both sides, there is interval, wire is comprised according to the step of the cabling guide wiring on location-plate the step snapped in by elastic card by wire in wire holding tank.
Described location-plate comprises multiple splicing part, and described processing method comprises and each splicing part is spliced into three-dimensional structure to form the step being used for the simulation fixation wall consistent with the fixation wall of actual components and parts.
The present invention adopts technique scheme, location-plate is provided with terminal simulating piece, described terminal simulating piece has the model configuration of the arranging situation for analog component terminal, during distribution, wire end can reserve suitable length according to the model configuration on terminal simulating piece, can the wiring needs of realistic components and parts terminal when practical set, compared with prior art, the problem that in wire harness, conducting wire end is long or too short can be avoided, be convenient to distribution, be conducive to improving operating efficiency, wire harness also can be made more neat.
Accompanying drawing explanation
Fig. 1 is the using state schematic diagram of an embodiment of wire harness processing tool in the present invention;
Fig. 2 is the structural representation that in Fig. 1, Terminals Die intends plate;
Fig. 3 is the structural representation of cabling guide in Fig. 1.
The name that in figure, each Reference numeral is corresponding is called: 1-location-plate, 2-terminal analog board, 3-cabling guide, 4-wire holding tank, 5-elastic card, 6-wire, 7-cable clamping interface.
Embodiment
In the present invention, an embodiment of wire harness processing tool is as shown in Fig. 1 ~ Fig. 3, comprises location-plate 1, terminal analog board 2 and cabling guide 3.Wherein location-plate 1 has four pieces, which is provided with uniform digital and analog hole, fixes for terminal analog board 2 and cabling guide 3.Each piece of location-plate 1 is spliced into three-dimensional structure by simple general-purpose hinge, thus is formed for the simulation fixation wall consistent with the fixation wall of actual components and parts, the actual installation position of analog component.
Terminal analog board 2 forms terminal simulating piece, and one lateral edges is provided with row's cable clamping interface 7, and cable clamping interface 7 is throat structure, and bottom land is wider arc section, and for holding wire 6, opening is narrower flat segments, and the wire 6 snapped in can be avoided to deviate from.For the ease of snapping in of wire 6, the opening's edge of opening is provided with chamfering.Above-mentioned cable clamping interface 7 is configured for the model configuration of the arranging situation of analog component terminal.
Cabling guide 3 entirety is U-shaped structure, there is wire holding tank 4, two side channel sidewalls of wire holding tank 4 all overhang and is provided with elastic card 5, elastic card 5 can swing towards notch and bottom land, reset after active force is cancelled when being subject to respective action power, play damping action, between the end of the elastic card 5 of both sides, there is interval, form incoming line.During use, loaded by wire 6 from incoming line to guiding holding tank, in loading procedure, wire 6 promotes elastic card 5 to bottom land swing, and make the interval between two elastic cards 5 become large, wire 6 enters smoothly.After wire 6 enters, elastic card 5 resets, and incoming line reduces, and prevents wire 6 from deviating from.If need wire 6 to take out from cabling guide 3, outwards pull at wire 6, elastic card 5 is swung to notch, and incoming line expands, and can take out wire 6, easy to use.
When using above-mentioned wire harness processing tool to process wire harness, according to components and parts layout plan, terminal analog board 2 is fixed on the correspondence position of location-plate 1, meanwhile, cabling guide 3 is fixed on location-plate 1, guiding function is played to wiring; Then, the cable clamping interface 7 that each solid conductor 6 is separately fixed at terminal analog board 2 according to design wiring diagram is interior with in the wire holding tank 4 of cabling guide 3, make the end of wire 6 and cable clamping interface 7 according to aliging, the mid portion of wire 6 determines to move towards by cabling guide 3, finally carry out point being bundled into type to wire harness, form finished product wire harness.The above-mentioned course of processing is also an embodiment of wire harness processing method of the present invention.
In the above-described embodiments, terminal simulating piece adopts terminal analog board 2, structure is simple, lightweight, it is little to take up room, cost is low, in other embodiments of the invention, terminal simulating piece also can replace with other forms, such as device model, for another example directly actual components and parts are adopted, pinup picture or the mark of the actual arrangement situation being used for display element device terminal are only set for another example on terminal analog board 2, and cable clamping interface 7 is not set, now wire 6 termination only can be carried out not being fixed according to aliging with model configuration.
In the above-described embodiments, cabling guide 3 adopts the form with wire holding tank 4.In other embodiments, cabling guide 3 also can replace with other forms, such as the form of alignment pin of the prior art.
In addition, in above-described embodiment, location-plate 1 forms three-dimensional structure, and in other embodiments, according to practical wiring situation, location-plate 1 also can be plane form.
Moreover, in other embodiments, location-plate 1 also can not arrange digital and analog hole, during use, terminal simulating piece and cabling guide 3 be adopted the fixed forms such as screw, bonding, absorption to be fixed on location-plate 1.
Claims (10)
1. wire harness processing tool, comprise location-plate, location-plate is provided with the cabling guide for providing guiding for wire, and it is characterized in that: location-plate is also provided with terminal simulating piece, described terminal simulating piece has the model configuration of the arranging situation for analog component terminal.
2. wire harness processing tool according to claim 1, is characterized in that: described terminal simulating piece is terminal analog board, and described model configuration is the cable clamping interface at the edge being arranged on terminal analog board.
3. wire harness processing tool according to claim 2, is characterized in that: described cable clamping interface is throat structure.
4. wire harness processing tool according to claim 1, is characterized in that: described cabling guide comprises wire holding tank, the groove sidewall of wire holding tank overhangs and is provided with the elastic card of swaying direction towards notch and bottom land.
5. wire harness processing tool according to claim 4, is characterized in that: two side channel sidewalls of described wire holding tank are equipped with described elastic card, have interval between the end of the elastic card of both sides.
6. the wire harness processing tool according to any one in claim 1-5, it is characterized in that: described location-plate comprises multiple splicing part, each splicing part is spliced into three-dimensional structure to be formed for the simulation fixation wall consistent with the fixation wall of actual components and parts.
7. use the wire harness processing method of wire harness processing tool as claimed in claim 1, comprise the step of wire according to the cabling guide wiring on location-plate, characterized by further comprising and the end of wire is carried out position according to the step of aliging with the model configuration of terminal simulating piece.
8. wire harness processing method according to claim 7, it is characterized in that: described terminal simulating piece is terminal analog board, described model configuration is the cable clamping interface at the edge being arranged on terminal analog board, described cable clamping interface is throat structure, and described method also comprises the step be fixed on by the end of wire in cable clamping interface.
9. wire harness processing method according to claim 7, it is characterized in that: described cabling guide comprises wire holding tank, the notch of wire holding tank overhangs and is provided with the elastic card of swaying direction towards notch and bottom land, two side channel sidewalls of described wire holding tank are equipped with described elastic card, between the end of the elastic card of both sides, there is interval, wire is comprised according to the step of the cabling guide wiring on location-plate the step snapped in by elastic card by wire in wire holding tank.
10. the wire harness processing method according to any one in claim 7-9, it is characterized in that: described location-plate comprises multiple splicing part, described processing method comprises and each splicing part is spliced into three-dimensional structure to form the step being used for the simulation fixation wall consistent with the fixation wall of actual components and parts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510887634.8A CN105428960B (en) | 2015-12-07 | 2015-12-07 | Harness processing tool and processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510887634.8A CN105428960B (en) | 2015-12-07 | 2015-12-07 | Harness processing tool and processing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105428960A true CN105428960A (en) | 2016-03-23 |
| CN105428960B CN105428960B (en) | 2019-07-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510887634.8A Expired - Fee Related CN105428960B (en) | 2015-12-07 | 2015-12-07 | Harness processing tool and processing method |
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| Country | Link |
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| CN (1) | CN105428960B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106099657A (en) * | 2016-07-26 | 2016-11-09 | 中航光电科技股份有限公司 | A kind of cable-assembly wiring method and frock |
| CN106115372A (en) * | 2016-06-23 | 2016-11-16 | 台州市万力灯饰制造有限公司 | A kind of wire harness coiling die for special purpose, around winding apparatus and lamp manufacturing process |
| CN106654807A (en) * | 2016-12-30 | 2017-05-10 | 国网山东省电力公司高密市供电公司 | Cable core neatening device |
| TWI702762B (en) * | 2019-09-11 | 2020-08-21 | 英業達股份有限公司 | Wire fixing base and electronic device |
| CN111986851A (en) * | 2020-07-31 | 2020-11-24 | 深圳思锐科电子有限公司 | Connector wire harness processing positioning indicating device |
| CN112233854A (en) * | 2020-10-14 | 2021-01-15 | 天津津航计算技术研究所 | Simulation wiring device |
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| JP2005216827A (en) * | 2004-02-02 | 2005-08-11 | Yazaki Corp | Wire end terminal and its manufacturing method |
| CN201252333Y (en) * | 2008-09-12 | 2009-06-03 | 宁波隆达电子科技有限公司 | HDMI cable and terminal connecting creel stand |
| CN201398030Y (en) * | 2009-06-19 | 2010-02-03 | 惠州住成电装有限公司 | Wire clip fixture |
| CN202772410U (en) * | 2012-08-15 | 2013-03-06 | 徐州新电高科电气有限公司 | Splicing type cable pre-arranging apparatus |
| CN202840225U (en) * | 2012-09-26 | 2013-03-27 | 安徽鑫龙电器股份有限公司 | Secondary wiring model |
| CN103683137A (en) * | 2013-12-30 | 2014-03-26 | 钟国麟 | Novel simulated wiring board of locomotive double heading terminal cabinet |
| CN203760829U (en) * | 2014-03-12 | 2014-08-06 | 中铁四局集团电气化工程有限公司 | Railway signal indoor combined side terminal wiring positioning plate |
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2015
- 2015-12-07 CN CN201510887634.8A patent/CN105428960B/en not_active Expired - Fee Related
Patent Citations (7)
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| JP2005216827A (en) * | 2004-02-02 | 2005-08-11 | Yazaki Corp | Wire end terminal and its manufacturing method |
| CN201252333Y (en) * | 2008-09-12 | 2009-06-03 | 宁波隆达电子科技有限公司 | HDMI cable and terminal connecting creel stand |
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| CN202840225U (en) * | 2012-09-26 | 2013-03-27 | 安徽鑫龙电器股份有限公司 | Secondary wiring model |
| CN103683137A (en) * | 2013-12-30 | 2014-03-26 | 钟国麟 | Novel simulated wiring board of locomotive double heading terminal cabinet |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106115372A (en) * | 2016-06-23 | 2016-11-16 | 台州市万力灯饰制造有限公司 | A kind of wire harness coiling die for special purpose, around winding apparatus and lamp manufacturing process |
| CN106115372B (en) * | 2016-06-23 | 2017-08-25 | 台州市万力灯饰制造有限公司 | A kind of wire harness coiling die for special purpose, around winding apparatus and lamp manufacturing process |
| CN106099657A (en) * | 2016-07-26 | 2016-11-09 | 中航光电科技股份有限公司 | A kind of cable-assembly wiring method and frock |
| CN106099657B (en) * | 2016-07-26 | 2018-05-22 | 中航光电科技股份有限公司 | A kind of cable-assembly wiring method and frock |
| CN106654807A (en) * | 2016-12-30 | 2017-05-10 | 国网山东省电力公司高密市供电公司 | Cable core neatening device |
| CN106654807B (en) * | 2016-12-30 | 2022-07-29 | 国网山东省电力公司高密市供电公司 | Cable core wire arranging device |
| TWI702762B (en) * | 2019-09-11 | 2020-08-21 | 英業達股份有限公司 | Wire fixing base and electronic device |
| CN111986851A (en) * | 2020-07-31 | 2020-11-24 | 深圳思锐科电子有限公司 | Connector wire harness processing positioning indicating device |
| CN112233854A (en) * | 2020-10-14 | 2021-01-15 | 天津津航计算技术研究所 | Simulation wiring device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105428960B (en) | 2019-07-12 |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190712 Termination date: 20191207 |
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| CF01 | Termination of patent right due to non-payment of annual fee |