CN106115372B - A kind of wire harness coiling die for special purpose, around winding apparatus and lamp manufacturing process - Google Patents
A kind of wire harness coiling die for special purpose, around winding apparatus and lamp manufacturing process Download PDFInfo
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- CN106115372B CN106115372B CN201610482103.5A CN201610482103A CN106115372B CN 106115372 B CN106115372 B CN 106115372B CN 201610482103 A CN201610482103 A CN 201610482103A CN 106115372 B CN106115372 B CN 106115372B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000004804 winding Methods 0.000 title claims abstract description 22
- 238000005192 partition Methods 0.000 claims abstract description 4
- 239000006071 cream Substances 0.000 claims description 17
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 14
- 239000002390 adhesive tape Substances 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 13
- 239000003292 glue Substances 0.000 claims description 10
- 238000001514 detection method Methods 0.000 claims description 7
- 238000009413 insulation Methods 0.000 claims description 6
- 239000003973 paint Substances 0.000 claims description 6
- 238000005498 polishing Methods 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 6
- 229920000297 Rayon Polymers 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 238000003892 spreading Methods 0.000 claims description 3
- 230000007480 spreading Effects 0.000 claims description 3
- 238000012360 testing method Methods 0.000 claims description 3
- 239000004020 conductor Substances 0.000 claims 1
- 239000000155 melt Substances 0.000 claims 1
- 238000003756 stirring Methods 0.000 claims 1
- 230000002262 irrigation Effects 0.000 abstract 1
- 238000003973 irrigation Methods 0.000 abstract 1
- 239000002932 luster Substances 0.000 description 7
- 230000000875 corresponding effect Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 230000007812 deficiency Effects 0.000 description 3
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- 230000008859 change Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000011900 installation process Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 241001347978 Major minor Species 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
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- 238000000605 extraction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
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- 230000035939 shock Effects 0.000 description 1
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- 231100000419 toxicity Toxicity 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/04—Kinds or types
- B65H75/08—Kinds or types of circular or polygonal cross-section
- B65H75/10—Kinds or types of circular or polygonal cross-section without flanges, e.g. cop tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/28—Reciprocating or oscillating guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/22—Constructional details collapsible; with removable parts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V19/00—Fastening of light sources or lamp holders
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacture Of Motors, Generators (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses a kind of wire harness coiling die for special purpose, around winding apparatus and lamp manufacturing process, its drip irrigation device is：A kind of wire harness coiling die for special purpose, including master module, secondary template, the outer wooden partition of secondary template is provided with some line embedding grooves along lineal layout, spacing between adjacent line embedding groove is consistent, also include plugboard, master module is provided with slippage slot, and secondary template sliding is arranged in slippage slot, the secondary template edges of boards for being provided with line embedding groove are protruded from outside master module, and its production cost can be greatly lowered；One kind is around winding apparatus, and it, which has, can make the efficient coiling of concatenation line in the characteristic of wire harness coiling die for special purpose；A kind of lamp manufacturing process, it can lift light fixture and make quality.
Description
Technical field
The present invention relates to light fixture manufacturing technology field, more particularly to a kind of wire harness coiling die for special purpose, around winding apparatus and system
Lamp technique.
Background technology
Holiday lamp as it is a kind of beautify the environment, shop front decoration, the light fixture that increases festive air have been widely used, existing
Holiday lamp such as notification number be CN204693312U a kind of self-luminous festival lamp luster of Chinese utility model, its include one or
Multiple illuminators are provided with a plurality of concatenation line connected in a variety of forms, the concatenation line, the festival lamp luster of the above-mentioned type is only needed
Single-point is powered, and concatenating the illuminator on line positioned at same can be lit simultaneously, and its is very easy to use, can be according to actually making
It is deep by market favorable comment with the random changing modeling of situation.
The festival lamp luster of the above-mentioned type is directed to, the distance between illuminator thereon will keep relatively uniform substantially, and
In traditional manufacturing process, the way of operating personnel is typically that the beam that whole lamp can got lines crossed is broken directly, and is positioned over quarter
On the placement plate of degree, same intervals welding illuminator successively is then carried out according to scale, reaches that illuminator welding is evenly distributed
Purpose.
It is well known that the festival lamp luster overall length of the above-mentioned type is longer, and need to weld the festival lamp luster of such length,
Need that the placement plate of such length can't be arranged in concatenation line one longer, traditional job shop, it is therefore desirable to operate
Personnel carry out segmentation welding, and its operating procedure is relatively complicated, and production efficiency is relatively low, and part producing producer has been used as in accompanying drawing 1
Shown wire harness coiling mould, it includes master module 1, is connected to the secondary template 2 of major-minor template, and the outer wooden partition of secondary template 2 is provided with
Spacing between some line embedding grooves 3 along lineal layout, adjacent line embedding groove 3 is consistent, in actual use, operator
Concatenation line coiling on master module 1 and secondary template 2, and is concatenated line often around a circle by member, and concatenation line is corresponded with line embedding groove 3
Set, then operator concatenates on line at every section and welds an illuminator successively.
The festival lamp luster of different batches is directed to, the spacing of illuminator is inconsistent, now just needs manufacturer to be directed to
The festival lamp luster of different batches prepares the wire harness coiling mould of different model, and then significantly improves production cost.
The content of the invention
In view of the deficienciess of the prior art, first purpose of the present invention is to provide a kind of wire harness coiling die for special purpose,
Its production cost can be greatly lowered in it.
The present invention above-mentioned technical purpose technical scheme is that：A kind of wire harness coiling die for special purpose,
Including master module, secondary template, the outer wooden partition of the secondary template is provided with some line embedding grooves along lineal layout, adjacent line embedding groove it
Between spacing be consistent, in addition to plugboard, the master module is provided with slippage slot, and the secondary template sliding is arranged at sliding
In groove, the secondary template edges of boards for being provided with line embedding groove are protruded from outside master module, and the plugboard is located at secondary template and slippage slot groove
Between bottom and for the protrusion degree for the secondary template edges of boards for controlling to be provided with line embedding groove.
By above-mentioned technical proposal, according to the difference of actual production batch, it can targetedly prepare multiple different models
Secondary template, the difference of secondary Die and mould plate is merely present in the distance between the groove width of line embedding groove, or adjacent line embedding groove, therewith
Corresponding plugboard will also prepare various different models, and the different thickness for being also merely present in plugboard of plugboard are differed；
In actual use, operating personnel are according to actual production batch, and measurement concatenates the actual size of line and met
The lamp piece of production requirement pastes spacing distance, according to the two parameters, first, chooses suitable secondary template, makes in secondary template
Line embedding groove is consistent with actual concatenation linear dimension；Secondly, from the plugboard of suitable thickness, so as to control the convex of secondary template edges of boards
Go out degree to control the distance between two neighboring lamp piece；Select after finishing, secondary template and plugboard are inserted simultaneously
Into the slippage slot of master module, the combination of three is realized；
During aforesaid operations, either for the concatenation line of which production batch, master module need not change,
Only need to prepare a master module, and for whole wire harness coiling die for special purpose, the volume of master module is maximum, materials
It is also maximum, therefore, production cost is greatly saved；
Further, since this die for special purpose is mutually to be spliced cooperation using master module, secondary template, plugboard three and formed, it is fitted
Also obtain significantly being lifted with performance, can realize recycling, saved resource.
It is preferred that, the end of the plugboard is provided with big end, and the big end is used to offset and protrude from plugboard end
Plugboard end position, the quantity of the plugboard is inserted for two and respectively from the two ends of the slippage slot on master module.
By above-mentioned technical proposal, the quantity of plugboard sets two and respectively from the slippage slot on master module
Two ends are inserted, and the entire length of plugboard can not only be made to be effectively controlled, and can make the protrusion degree of secondary template edges of boards more
Plus it is balanced, after concatenation line coiling, the length scale of each circle concatenation line keeps relatively uniform；Big hold is used for and plugboard end
Offset and protrude from plugboard end position, facilitate operating personnel's hand to pinch big end, the later stage is to facilitate extraction plugboard.
It is preferred that, the close side wall held greatly of the master module is provided with spliced eye.
By above-mentioned technical proposal, in such wire harness coiling die for special purpose installation process, on corresponding mounting surface
Projection can be set, and the projection can be directly inserted into spliced eye, in addition, can also be set on corresponding mounting surface for big end insertion
Groove；It is arranged such, when mounting surface drives whole wire harness coiling die for special purpose rotation, connection between the two is more stablized；
Certainly, set spliced eye similarly to reduce the overall weight of whole master module, reduce cost, reduce and drive energy needed for the mould
Source, reaches energy-saving effect.
In view of the deficienciess of the prior art, second object of the present invention is to provide a kind of Winder, it has
The efficient coiling of concatenation line can be made in the characteristic of wire harness coiling die for special purpose.
The present invention above-mentioned technical purpose technical scheme is that：One kind is around winding apparatus, including machine
Frame, in addition to above-mentioned wire harness coiling die for special purpose, haulage gear, the frame are provided with the first compressed part, the second compressed part；
First compressed part includes the first hold-down head, the first driving group for driving the first hold-down head to rotate in a circumferential direction
Part；
Second compressed part includes the second hold-down head, the second drive component being coaxially disposed with the first hold-down head, described
Second hold-down head is rotatably connected in the second drive component, and second drive component is used to drive the second hold-down head edge close or remote
Moved from the first hold-down head direction；
The wire harness coiling die for special purpose two ends are pressed between the first hold-down head and the second hold-down head respectively；
The haulage gear be used to guiding concatenation line successively coiling on wire harness coiling die for special purpose and enabling concatenation line to correspond to
It is embedded in line embedding groove.
By above-mentioned technical proposal, wire harness coiling die for special purpose is clamped be installed on the first hold-down head and the second hold-down head it
Between, the first drive component drives the first hold-down head to be rotated in a circumferential direction, and the second hold-down head can also be rotated, at the same time, be led
Draw mechanism action, guiding concatenation line successively coiling on wire harness coiling die for special purpose and enabling concatenation line to be correspondingly embedded in line embedding groove
It is interior；
Whole operation, quite efficiently, wire harness coiling die for special purpose only need to be by being installed on the first compression by operating personnel
Between head and the second hold-down head, other actions are completed by around winding apparatus, wire harness coiling efficient uniform.
It is preferred that, first hold-down head and/or the second hold-down head are provided with grafting block and inserting groove, the grafting block
For inserting the spliced eye, the inserting groove is for big end insertion.
By above-mentioned technical proposal, when wire harness coiling die for special purpose around winding apparatus with cooperating, grafting block can be inserted directly
Entering to the big end in the spliced eye of master module, and on wire harness coiling die for special purpose can then be inserted into inserting groove, pass through bumps
Point is used in conjunction with each other, when the first hold-down head and the second hold-down head are rotated, wire harness coiling die for special purpose between the two
Connective stability can be higher, and then improve wire harness coiling quality, can similarly improve the welding quality of later stage lamp piece.
It is preferred that, in addition to the storage roller of adhesive tape is wound with, first hold-down head and/or the second hold-down head are provided with use
The support frame of roller is stored in support.
By above-mentioned technical proposal, in order to prevent later stage coiling from occurring relative move in the concatenation line on wire harness coiling die for special purpose
Dynamic, after concatenation line is completed with wire harness coiling die for special purpose coiling, operating personnel can directly extract adhesive tape out from storing on roller, and handle
Adhesive tape is attached directly on concatenation line, is relatively fixed the position of concatenation line, even if being moved below in wire harness coiling die for special purpose
During dynamic, producing will not also relatively move between significant shock, the concatenation line after coiling completion, it is ensured that post-production
Quality；In addition, being provided with the storage roller of adhesive tape on the first hold-down head and/or the second hold-down head, operating personnel have been also convenient for
Rubberizing.
It is preferred that, the haulage gear includes fixed support, and the fixed support is connected to guide pillar provided with guide pillar, sliding
On sliding platform, transmission screw rod, the 3rd drive component, the transmission screw flight is connected to sliding platform, the 3rd driving group
Part drives transmission screw rod to rotate and drives sliding platform to be slidably reciprocated along guide pillar, the length direction of the guide pillar and the first pressure
The axis of rotation direction of tight head is consistent；
The sliding platform is provided with the first guide bracket and the second guide bracket；
First guide bracket is provided with lead roller, and the lead roller is provided with wire lead slot；
Second guide bracket is provided with pressuring line groove, institute provided with main pressure line plate and secondary tension disc, the main pressure line plate
State secondary tension disc and be provided with close to the side wall of main pressure line plate between flexible layer, secondary tension disc and the main pressure line plate and pass through fastener
It is connected and flexible layer is pressed on pressuring line groove.
By above-mentioned technical proposal, the concatenation line of non-coiling passes sequentially through the wire lead slot of lead roller, then passes through main pressing plate
On pressuring line groove, the locking of fastener makes the flexible layer of secondary tension disc that concatenation line is pressed in pressuring line groove；Finally concatenation line around
Roll up on wire harness coiling die for special purpose；
In actual use, the driving transmission screw rod rotation of the 3rd drive component, and then sliding platform is slided along guide pillar
Shifting movement, and the first guide bracket and the second guide bracket are all connected on sliding platform, concatenate first layer of the line by the first guide bracket
Cushioning effect；Flexible layer in second guide bracket, first, can at utmost reduce the internal vibration of concatenation line；Secondly, flexible layer
Also the dust and impurity on concatenation line lateral wall can be removed；Again, flexible layer is embedded into inside pressuring line groove, increase with concatenate line it
Between contact area, can similarly reduce the frictionally damage to concatenation line outer surface.
It is preferred that, it is also associated with lead platform in first guide bracket, the lead platform is provided with and a pair of wire lead slot 1
The lead set passed through for concatenation line is embedded with the fairlead answered, every fairlead.
By above-mentioned technical proposal, first, concatenation line is acted on by the lead of the wire lead slot of lead roller, draw for first
Line is acted on, and first of lead can not only be limited the pull direction of concatenation line, and can reduce the internal vibration of concatenation line；
Secondly, the lead set on lead platform, and lead platform is set to be corresponded with wire lead slot on the first lead frame, concatenation line is logical
Cross after the first wire lead slot effect arrived, can be formed directly into lead set and pass, not only act as the effect of second lead, and
Due to there is lead set, it can also prevent concatenation line from being worn and torn with fairlead hole wall.
In view of the deficienciess of the prior art, third object of the present invention is to provide a kind of lamp manufacturing process, it can be carried
Rise light fixture and make quality.
The present invention above-mentioned technical purpose technical scheme is that：A kind of lamp manufacturing process, including with
Lower step：
Step 1: coiling：Using it is above-mentioned around winding apparatus will concatenate line coiling on wire harness coiling die for special purpose；
Step 2: taping：Length direction by adhesive tape along master module, which is attached at coiling among step one, concatenation line
On wire harness coiling die for special purpose；
Step 3: concatenation line polishing：Polish step 2 among wire harness coiling die for special purpose on concatenation line, and remove be located at
Concatenation line outer layer insulation paint in line embedding groove；
Step 4: applying tin cream：Tin cream is smeared on the concatenation line for having got rid of outer layer insulation paint among the step 3；
Step 5: attaching lamp piece：Being coated with the concatenation line of tin cream in step 4, which attaches, can be used for sending light source
Lamp piece；
Step 6: lamp piece attaching degree is detected：Whether being coated with the concatenation line of tin cream in range estimation step 5 is pasted with
Lamp piece, if it is not, then needing to carry out manually to subsidize lamp piece in not being pasted with the concatenation line of lamp piece；
Step 7: adhesion lamp piece：The concatenation line that lamp piece is pasted with step 6 is heated successively using hot blast, and then
Blow and melt tin cream, lamp piece is adhered on concatenation line；
Step 8: lamp piece adhesiveness is detected：Each lamp piece in step 7 is slightly stirred manually, and test lamp piece is with concatenating
Whether the adhesion between line is firm, if it is not, then needing manually adhere to lamp piece on concatenation line；
Step 9: lamp piece viscose glue：To the lamp piece outer surface spreading glue in step 8, and make glue be coated on lamp piece with
Between concatenation line；
Step 10: drying：Lamp piece in step 9 and concatenation line are put into dryer, lamp piece is bonded jail with concatenating line
Gu；
Step 11: tearing frock open：Plugboard in step 10 is extracted out of wire harness coiling die for special purpose, it is embedding in secondary template
Wire casing is separated with concatenation line, wire harness coiling die for special purpose is realized with concatenation line and is separated.
By above-mentioned technical proposal, first, rationally it make use of around winding apparatus and wire harness coiling die for special purpose, not only coiling is imitated
Rate is improved significantly, and with it is above-mentioned both rationally coordinate, wire harness coiling efficiency is improved significantly；
Secondly, above-mentioned technical process, has passed sequentially through coiling, has taped, concatenate line polishing, apply tin cream, attach lamp piece, lamp
The detection of piece attaching degree, adhesion lamp piece, the detection of lamp piece adhesiveness, lamp piece viscose glue, dry, tear frock open, its light fixture subsequently produced
Quality obtains the guarantee of abundance, and detection process is strict, and length is also not in situation that lamp piece comes off to light fixture use time again.
It is preferred that, among step 8, the detection of lamp piece adhesiveness is entered using cleaning brush to adhering to the lamp piece on concatenation line
Row cleans and checks that it adheres to firmness.
Pass through above-mentioned technical proposal, it is contemplated that tin cream has the lamp piece lateral wall that certain toxicity and hot blast are blown in itself
With certain temperature, operating personnel's hand is directed contact with, and is easily scalded, and uses cleaning brush, can not only be complete
The drawbacks of operating personnel's hand is directed contact with is avoided, and does not interfere with the Detection results for checking adhesion firmness.
In summary, having the beneficial effect that in contrast to prior art of the invention：
（1）By the mutual cooperation of master module, secondary template and plugboard, and then lift flexible adaptation journey between three
Degree, and master module can only be equipped with a pair, reaching reduces the purpose of its production cost；
（2）Around the use of winding apparatus, the coiling of wire harness coiling die for special purpose can be made more efficient, coiling better quality, and then
Mostly important basis is accomplished fluently for the follow-up lamp socket that makes；
（3）Take full advantage of around winding apparatus and form complete lamp manufacturing process, can significantly lift light fixture and make quality.
Brief description of the drawings
Fig. 1 is the structural representation of wire harness coiling mould in the prior art；
Fig. 2 is the structural representation of embodiment one；
Fig. 3 faces cross-sectional view for embodiment one；
Structural representation when Fig. 4 is the non-installation wiring coiling die for special purpose of embodiment two；
Fig. 5 is Fig. 4 A portions enlarged drawing；
Fig. 6 is Fig. 4 B portions enlarged drawing；
Fig. 7 is the overlooking the structure diagram of embodiment two；
Fig. 8 is Fig. 7 C-C profiles；
Fig. 9 is Fig. 8 D portions enlarged drawing；
Figure 10 is the structural representation of embodiment two.
Reference：1st, master module；2nd, secondary template；3rd, line embedding groove；4th, plugboard；5th, slippage slot；6th, big end；7th, lead
Set；8th, spliced eye；9th, the first compressed part；10th, the first hold-down head；11st, the first drive component；12nd, the second compressed part；13rd, second
Hold-down head；14th, the second drive component；15th, grafting block；16th, inserting groove；17th, roller is stored；18th, support frame；19th, haulage gear；
20th, fixed support；21st, guide pillar；22nd, platform is slid；23rd, screw rod is transmitted；24th, the 3rd drive component；25th, the first guide bracket；26th,
Two guide brackets；27th, lead roller；28th, wire lead slot；29th, main pressure line plate；30th, pressuring line groove；31st, secondary tension disc；32nd, flexible layer；33、
Lead platform；34th, fairlead；35th, frame；36th, link；37th, guide rod；38th, sliding component；39th, locking piece；40th, clamping bar；
41st, stopper slot.
Embodiment
The present invention is described in further detail below in conjunction with accompanying drawing.
Embodiment one,
It is shown in Figure 2, a kind of wire harness coiling die for special purpose, including rectangular master module 1, a lateral wall of master module 1
Slippage slot 5 is provided with, and the cross section of the slippage slot 5 is T-shaped, and the length direction of slippage slot 5 and the entirety of master module 1 are long
Spend direction consistent；Also include secondary template 2, secondary template 2 can be adapted with slippage slot 5, and can be along the length side of slippage slot 5
To sliding motion is realized, some line embedding grooves 3 along lineal layout are provided with the side wall of the bottom land of slippage slot 5 in secondary template 2,
Interval holding between adjacent line embedding groove 3 is consistent；
In addition, referring to shown in Fig. 2 and Fig. 3, plugboard 4, plugboard 4 are inserted between secondary template 2 and the bottom land of slippage slot 5
Be shaped as square strip, the big end 6 in end of plugboard 4, the main body that the transverse width size at big end 6 is more than plugboard 4 is horizontal
Width size, and the transverse width size at end 6 greatly is roomy small more than the transverse groove of slippage slot 5, when plugboard 4 inserts slippage slot
After 5, big end 6 can be offseted with the left and right sides wall of master module 1, and limitation plugboard 4 is excessively inserted into horizontal sliding groove 5.
Referring to shown in Fig. 2 and Fig. 3, the left and right sides is inserted with a plugboard 4 respectively on each master module 1, when plugboard 4 is inserted
When between secondary template 2 and the bottom land of slippage slot 5, the edges of boards of secondary template 2 for being provided with line embedding groove 3 are protruded from outside master module 1, grafting
The thickness size of plate 4 is directly used in the protrusion degree that control is provided with the edges of boards of secondary template 2 of line embedding groove 3.
Wherein, it is provided with spliced eye 8 on the side wall at end 6 greatly of close plugboard 4 of master module 1.
In actual use, operating personnel can according to actual needs, the plugboard 4 and line embedding groove for selecting thickness moderate
3 are spaced apart suitable secondary template 2, then the sliding of secondary template 2 are entered in slippage slot 5, plugboard 4 also corresponds to and is inserted into cunning
Move in groove 5, and plugboard 4 is located between secondary template 2 and the bottom land of slippage slot 5, until big end 6 and the two ends of master module 1
Offset, whole wire harness coiling die for special purpose splicing is completed.
Embodiment two,
Referring to shown in Fig. 4 and Fig. 7, one kind is provided with such as embodiment one around winding apparatus, including frame 35 in frame 35
Wire harness coiling die for special purpose, haulage gear 19, the first compressed part 9, the second compressed part 12；First compressed part 9 includes cylinder
First hold-down head 10, the first drive component 11, first drive component 11 can select motor and the first drive component 11
For driving the first hold-down head 10 to rotate in a circumferential direction；Second compressed part 12 includes the second compression being coaxially disposed with the first hold-down head 10
First 13, second drive component 14, the second drive component 14 is used to drive the second hold-down head 13 along closer or far from the first hold-down head
10 directions are moved, and the second hold-down head 13 is rotatably connected in the second drive component 14, and wire harness coiling die for special purpose two ends are pressed respectively
Tightly between the first hold-down head 10 and the second hold-down head 13.
Shown in Figure 10, the second drive component 14 includes the link being installed in frame 35, on the link 36
Provided with guide rod 37, the length direction after the length direction of guide rod 37 is installed with wire harness coiling die for special purpose is consistent, link 36
Sliding component 38, locking piece 39 are provided with, the sliding of sliding component 38 is connected on guide rod 37, and the second hold-down head 13 is connected to sliding component
38 close to the end of wire harness coiling die for special purpose, and sliding component 38 is provided with clamping bar 40, and locking piece 39 is provided with stopper slot 41, works as cunning
Move part 38 along guide rod 37 move to specified location when, clamping bar 40 is connected in stopper slot 41, to limit the cunning of sliding component 38
Pan position.
Referring to shown in Fig. 4 and Fig. 5, the first hold-down head 10 and/or the second hold-down head 13 are provided with grafting block 15 and inserted
Access slot 16, grafting block 15 is used to insert the spliced eye 8, and the inserting groove 16 is inserted for big end 6, and grafting block 15 is located at correspondence and set
The center being placed on the first hold-down head 10 or the second hold-down head 13, and inserting groove 16 is located at the side of grafting block 15, value
Must illustrate, the quantity of inserting groove 16 can be two and two or more, and inserting groove 16 along the first hold-down head 10 or
The center of the second hold-down head of person 13 circumferentially array distribution.
Referring to shown in Fig. 5 and Fig. 7, support frame 18 is provided with the first hold-down head 10 and/or the second hold-down head 13, is supported
Rotatable connection has storage roller 17 on frame 18, stores and is wound with adhesive tape on roller 17, when on the first hold-down head 10 and the second hold-down head 13
When being provided with support frame 18, the axis of rotation of roller 17 is stored perpendicular to the master where slippage slot 5 on the first hold-down head 10
The plane of template 1, and on the second hold-down head 13 store the axis of rotation of roller 17 then with the storage on the first hold-down head 10
The axis of rotation of roller 17 is mutually perpendicular to；Be arranged such, it is contemplated that attach adhesive tape mainly consider to prevent from being wound in wire harness coiling it is special
Occur relative displacement with the concatenation line on mould, therefore need to attach an adhesive tape respectively in two opposing sidewalls of master module 1, with
Concatenation line is overcome to occur relative displacement, during practical operation, operating personnel are directly from the first hold-down head 10 and the second hold-down head 13
Storage roller 17 on pull straight out adhesive tape and wire harness coiling die for special purpose outer surface can be attached, operation is very easy.
Referring to shown in Fig. 4 and Fig. 8, haulage gear 19 therein includes setting on fixed support 20, the fixed support 20
There are guide pillar 21, sliding to be connected to the sliding platform 22 on guide pillar 21, transmission screw rod 23, the 3rd drive component 24, the 3rd drive component
24 can select electric rotating machine, and fixed support 20 is vertically arranged in frame 35, and in flat between guide pillar 21 and transmission screw rod 23
Row is set, and the axis of rotation direction of length direction and the first hold-down head 10 between the two is consistent, and transmission screw rod 23 is worn
And sliding platform 22 is threadedly connected to, guide pillar 21 is similarly through sliding platform 22, the positive and negative rotation action of the 3rd drive component 24
Drive transmission screw rod 23 to rotate and drive sliding platform 22 to be slidably reciprocated along guide pillar 21.
Referring to shown in Fig. 4 and Fig. 6, sliding platform 22 is provided with the first guide bracket 25 and the second guide bracket 26, and first draws
The guide bracket 26 of saddle 25 and second is located at the both sides of sliding platform 22 respectively, and the second guide bracket 26 is located at relative to sliding platform 22
Close to wire harness coiling die for special purpose side, first guide bracket 25 is provided with lead roller 27, and the material of lead roller 27 can select modeling
Material is provided with wire lead slot 28 for preventing concatenation line lateral wall from wearing and tearing on lead roller 27, and wire lead slot 28 is annular groove, and
And axis of rotation direction of the wire lead slot 28 along lead roller 27 carries out arranged distribution；Lead platform is also associated with first guide bracket 25
33, the quantity of lead platform 33 is two, and two lead platforms 33 are symmetrically distributed on the both sides of lead roller 27, each lead platform 33 and set
Have with the one-to-one fairlead of wire lead slot 28 34, the lead set 7 passed through for concatenation line is embedded with every fairlead 34, is drawn
The material of line set 7 can select plastics.
It is described provided with main pressure line plate 29 and secondary tension disc 31 in the second guide bracket 26 referring to shown in Fig. 8 and Fig. 9
Main pressure line plate 29 is provided with pressuring line groove 30, and the secondary tension disc 31 is provided with flexible layer 32 close to the side wall of main pressure line plate 29, secondary
It is connected between tension disc 31 and main pressure line plate 29 by fastener and flexible layer 32 is pressed on pressuring line groove 30.
Around winding apparatus installation process：
Wire harness coiling die for special purpose is spliced after completion, inserts the end 6 greatly of plugboard 4 for protruding from wire harness coiling die for special purpose
In inserting groove 16 on to the first hold-down head 10 and the second hold-down head 13, at the same time, the first hold-down head 10 and second is compressed
Grafting block 15 on first 13 is inserted into the spliced eye 8 of master module 1, and the second drive component 14 drives the second hold-down head 13 to first
The direction of hold-down head 10 is moved, and whole wire harness coiling die for special purpose is compressed by firm grip in the first hold-down head 10 and second
Between first 13, the now length direction of wire harness coiling die for special purpose and the first compressed part 9, the axis of rotation direction of the second compressed part 12
It is consistent, the state after wire harness coiling die for special purpose installation can be found in shown in Figure 10；
In addition, concatenation line can sequentially pass through the lead roller 27 of haulage gear 19, lead set 7, pressuring line groove 30, and then concatenation
Line is bundled on wire harness coiling die for special purpose, and makes concatenation line corresponding with line embedding groove 3.
Around the Shi Jishiyong process of winding apparatus：
First drive component 11 is acted, and then drives the first hold-down head 10 to rotate, and promotes whole wire harness coiling die for special purpose to send out
Life is rotated in a circumferential direction, at the same time, and corresponding action can also occur for the 3rd drive component 24, and driving transmission screw rod 23 is rotated, slid
Length direction of the platform 22 along transmission screw rod 23 is moved along a straight line, and in operation, haulage gear 19 can concatenate guiding
Coiling is on wire harness coiling die for special purpose and enabling concatenation line to be correspondingly embedded in line embedding groove 3 successively for line, when whole wire harness coiling is special
When on mould around full concatenation line, concatenation line only need to be cut, it is between the first compressed part 9 and the second compressed part 12 that wire harness coiling is special
Mould is disassembled.
Embodiment three,
A kind of lamp manufacturing process, comprises the following steps：
Step 1: coiling：Around winding apparatus line coiling will be concatenated on wire harness coiling die for special purpose, using above-mentioned wherein requiring every
Correspondence is intended in individual line embedding groove 3 and is embedded with concatenation line；
Step 2: taping：Length direction by adhesive tape along master module 1, which is attached at coiling among step one, concatenation line
On wire harness coiling die for special purpose, after concatenation line coiling is completed, spiral distribution can be showed on wire harness coiling die for special purpose, is relied on
The adhesion of adhesive tape, makes the spiral distribution being wound on same wire harness coiling die for special purpose not deformed upon between concatenating line；
Step 3: concatenation line polishing：Using belt grinder to the concatenation on the wire harness coiling die for special purpose among step 2
Line is polished, and removes the concatenation line outer layer insulation paint being located in line embedding groove 3, after polishing, directly can with the naked eye be seen
Examine, whether the concatenation line outer layer in line embedding groove 3 occurs color change, if identical with true qualities, needs further to be beaten
Mill, until the color of the concatenation line outer layer in line embedding groove 3 changes；
Step 4: applying tin cream：Tin cream is smeared on the concatenation line for having got rid of outer layer insulation paint among the step 3, with side
Phase fixed light piece after an action of the bowels；
Step 5: attaching lamp piece：Being coated with the concatenation line of tin cream in step 4, which attaches, can be used for sending light source
Lamp piece, lamp piece can refer to the position of the line embedding groove 3 in secondary template 2 to be attached；
Step 6: lamp piece attaching degree is detected：Whether being coated with the concatenation line of tin cream in range estimation step 5 is pasted with
Lamp piece, if it is not, then needing to carry out manually to subsidize lamp piece in not being pasted with the concatenation line of lamp piece；
Step 7: adhesion lamp piece：The concatenation line that lamp piece is pasted with step 6 is heated successively using hot blast, and then
Blow and melt tin cream, then stand 2 ~ 5 minutes, natural air cooling, or in order to be able to cool time, can similarly use cold wind to cool,
It is final lamp piece is adhered on concatenation line；
Step 8: lamp piece adhesiveness is detected：Each lamp piece in step 7 is slightly stirred manually, and test lamp piece is with concatenating
Whether the adhesion between line is firm, if it is not, then needing manually adhere to lamp piece on concatenation line；
Step 9: lamp piece viscose glue：To the lamp piece outer surface spreading glue in step 8, and make glue be coated on lamp piece with
Between concatenation line；
Step 10: drying：Lamp piece in step 9 and concatenation line are put into dryer, lamp piece is bonded jail with concatenating line
Gu；
Step 11: tearing frock open：Plugboard 4 in step 10 is extracted from wire harness coiling die for special purpose both sides, secondary template 2 is lost
The line embedding groove 3 gone in the supporting role of plugboard 4, secondary template 2 is separated with concatenation line, finally makes wire harness coiling die for special purpose with concatenating
Line realizes separation.
Wherein, among step 8, the detection of lamp piece adhesiveness is carried out using cleaning brush to adhering to the lamp piece on concatenation line
Clean and check that it adheres to firmness.
Described above is only the exemplary embodiment of the present invention, not for limiting the scope of the invention, this hair
Bright protection domain is determined by appended claim.
Claims (10)
1. a kind of wire harness coiling die for special purpose, including master module (1), secondary template (2), the outer wooden partition of the secondary template (2) are provided with
Spacing between some line embedding grooves (3) along lineal layout, adjacent line embedding groove (3) is consistent, it is characterized in that：Also include grafting
Plate (4), the master module (1) is provided with slippage slot (5), and secondary template (2) sliding is arranged in slippage slot (5), is provided with
Secondary template (2) edges of boards of line embedding groove (3) are protruded from outside master module (1), and the plugboard (4) is located at secondary template (2) and sliding
The protrusion degree of secondary template (2) edges of boards of line embedding groove (3) is provided between groove (5) bottom land and for control.
2. a kind of wire harness coiling die for special purpose according to claim 1, it is characterized in that：The end of the plugboard (4) is provided with
Big end (6), the big end (6) is used to plugboard (4) end position, the grafting are offseted and protruded from plugboard (4) end
The quantity of plate (4) is two and inserted respectively from the two ends of the slippage slot (5) on master module (1).
3. a kind of wire harness coiling die for special purpose according to claim 2, it is characterized in that：The close big end of the master module (1)
(6) side wall is provided with spliced eye (8).
4. one kind is around winding apparatus, including frame (35), it is characterized in that：Also include wire harness coiling as claimed in claim 3 special
Mould, haulage gear (19), the frame (35) are provided with the first compressed part (9), the second compressed part (12)；
First compressed part (9) includes the first hold-down head (10), rotated in a circumferential direction for the first hold-down head of driving (10) first
Drive component (11)；
Second compressed part (12) includes the second hold-down head (13), the second driving group being coaxially disposed with the first hold-down head (10)
Part (14), second hold-down head (13) is rotatably connected in the second drive component (14), and second drive component (14) is used for
The second hold-down head (13) edge is driven to be moved closer or far from the first hold-down head (10) direction；
The wire harness coiling die for special purpose two ends are pressed between the first hold-down head (10) and the second hold-down head (13) respectively；
The haulage gear (19) be used to guiding concatenation line successively coiling on wire harness coiling die for special purpose and enabling concatenation line to correspond to
It is embedded in line embedding groove (3).
5. one kind according to claim 4 is around winding apparatus, it is characterized in that：First hold-down head (10) and/or the second pressure
Tight head (13) is provided with grafting block (15) and inserting groove (16), and the grafting block (15) is used to insert the spliced eye (8), institute
Inserting groove (16) is stated for big end (6) insertion.
6. one kind according to claim 5 is around winding apparatus, it is characterized in that：Also include the storage roller (17) for being wound with adhesive tape,
First hold-down head (10) and/or the second hold-down head (13), which are provided with, to be used to support the support frame (18) for storing roller (17).
7. one kind according to claim 5 is around winding apparatus, it is characterized in that：The haulage gear (19) includes fixed support
(20), the fixed support (20) is connected to sliding platform (22), transmission screw rod on guide pillar (21) provided with guide pillar (21), sliding
(23), the 3rd drive component (24), the transmission screw rod (23) is threadedly connected to sliding platform (22), the 3rd drive component
(24) drive transmission screw rod (23) to rotate and drive sliding platform (22) to be slidably reciprocated along guide pillar (21), the guide pillar (21)
Length direction it is consistent with the axis of rotation direction of the first hold-down head (10)；
The sliding platform (22) is provided with the first guide bracket (25) and the second guide bracket (26)；
First guide bracket (25) is provided with lead roller (27), and the lead roller (27) is provided with wire lead slot (28)；
Second guide bracket (26) is provided with main pressure line plate (29) and secondary tension disc (31), the main pressure line plate (29) and set
Live conductor groove (30), the secondary tension disc (31) is provided with flexible layer (32), the secondary pressure close to the side wall of main pressure line plate (29)
It is connected between line plate (31) and main pressure line plate (29) by fastener and flexible layer (32) is pressed on pressuring line groove (30).
8. one kind according to claim 7 is around winding apparatus, it is characterized in that：It is also associated with drawing on first guide bracket (25)
Line platform (33), the lead platform (33) is provided with and the one-to-one fairlead (34) of wire lead slot (28), every fairlead (34)
Inside it is embedded with the lead set (7) passed through for concatenation line.
9. a kind of lamp manufacturing process, comprises the following steps：
Step 1: coiling：Line coiling will be concatenated in wire harness around winding apparatus using as described in any one in claim 4 ~ 8
On coiling die for special purpose；
Step 2: taping：Length direction by adhesive tape along master module (1), which is attached at coiling among step one, the line of concatenation line
On beam coiling die for special purpose；
Step 3: concatenation line polishing：The concatenation line on wire harness coiling die for special purpose among step 2 of polishing, and remove positioned at rule
Concatenation line outer layer insulation paint in groove (3)；
Step 4: applying tin cream：Tin cream is smeared on the concatenation line for having got rid of outer layer insulation paint among the step 3；
Step 5: attaching lamp piece：The lamp piece for being attached on the concatenation line of tin cream and can be used for sending light source is coated with step 4；
Step 6: lamp piece attaching degree is detected：It is coated with the concatenation line of tin cream whether be pasted with lamp piece in range estimation step 5,
If it is not, then needing to carry out manually to subsidize lamp piece in not being pasted with the concatenation line of lamp piece；
Step 7: adhesion lamp piece：The concatenation line that lamp piece is pasted with step 6 is heated successively using hot blast, and then blows and melts
Tin cream, finally makes lamp piece adhere on concatenation line；
Step 8: lamp piece adhesiveness is detected：Slightly stir each lamp piece in step 7 manually, test lamp piece with concatenate line it
Between adhesion it is whether firm, if it is not, then needing to carry out manually to adhere to lamp piece on concatenation line；
Step 9: lamp piece viscose glue：To the lamp piece outer surface spreading glue in step 8, and glue is set to be coated on lamp piece with concatenating
Between line；
Step 10: drying：Lamp piece in step 9 and concatenation line are put into dryer, lamp piece is firmly bonded with concatenating line；
Step 11: tearing frock open：Plugboard (4) in step 10 is extracted out of wire harness coiling die for special purpose, on secondary template (2)
Line embedding groove (3) is separated with concatenation line, wire harness coiling die for special purpose is realized with concatenation line and is separated.
10. a kind of lamp manufacturing process according to claim 9, it is characterized in that：Among step 8, the detection of lamp piece adhesiveness makes
With cleaning brush to adhere to concatenation line on lamp piece cleaned and check its adhesion firmness.
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| CN201610482103.5A CN106115372B (en) | 2016-06-23 | 2016-06-23 | A kind of wire harness coiling die for special purpose, around winding apparatus and lamp manufacturing process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610482103.5A CN106115372B (en) | 2016-06-23 | 2016-06-23 | A kind of wire harness coiling die for special purpose, around winding apparatus and lamp manufacturing process |
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| CN106115372B true CN106115372B (en) | 2017-08-25 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108581122B (en) * | 2018-01-08 | 2020-09-11 | 邢义军 | Adjustable wire harness winding die |
| CN108356380B (en) * | 2018-02-26 | 2020-06-30 | 张凉英 | Lamp string lamp bead welding mould |
| CN111578030B (en) * | 2020-04-16 | 2021-06-11 | 安徽益宁电子科技有限公司 | Urea heating pipe heater strip wind |
| CN112158656B (en) * | 2020-09-24 | 2022-03-01 | 中国船舶科学研究中心 | Device for manufacturing data acquisition wire bundle |
| CN112209185A (en) * | 2020-10-10 | 2021-01-12 | 山东安慧信息科技有限公司 | Big data thing networking controller line is with reason line ware |
| CN114275618B (en) * | 2021-11-19 | 2023-07-21 | 国网山东省电力公司淄博供电公司 | Flexible graphite grounding body rolling and packaging device for power system and application method of flexible graphite grounding body rolling and packaging device |
| CN117849562B (en) * | 2024-03-08 | 2024-05-17 | 常州艾博格电器有限公司 | Wire harness sheath insulating properties check out test set |
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| KR20100018012A (en) * | 2010-01-22 | 2010-02-16 | 노승훈 | Unit of automatical winding for wire saw machine |
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Address after: 317005 Shuangzhai Village, Dongyue Town, Linhai City, Taizhou City, Zhejiang Province Patentee after: Taizhou Wanli Lighting Manufacturing Co., Ltd. Address before: 317005 Shuangzhai Village, Dongyue Town, Linhai City, Taizhou City, Zhejiang Province Patentee before: TAIZHOU WANLI LIGHTING MANUFACTURING CO., LTD. |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: The utility model relates to a special die for wire harness winding, a winding device and a lamp making process Effective date of registration: 20220324 Granted publication date: 20170825 Pledgee: Zhejiang Rural Commercial Bank of China branch of Limited by Share Ltd. Pledgor: Taizhou Wanli Lighting Manufacturing Co.,Ltd. Registration number: Y2022330000384 |