CN107165913B - Production equipment for sticking magic tape to skylight guide rail - Google Patents
Production equipment for sticking magic tape to skylight guide rail Download PDFInfo
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- CN107165913B CN107165913B CN201710506278.XA CN201710506278A CN107165913B CN 107165913 B CN107165913 B CN 107165913B CN 201710506278 A CN201710506278 A CN 201710506278A CN 107165913 B CN107165913 B CN 107165913B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000000034 method Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 3
- 239000003292 glue Substances 0.000 description 9
- 238000009423 ventilation Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
- Power-Operated Mechanisms For Wings (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种用于将魔术贴粘贴至天窗导轨上的生产设备。The invention relates to a production equipment for sticking a Velcro on a guide rail of a skylight.
背景技术Background technique
天窗是安装在汽车顶盖上,天窗玻璃可通过手动或电机驱动实现翘起和打开,具有通风换气和采光散热等功能的装置。天窗的换气利用的是负压原理,即依靠汽车在行驶过程中,气流在天窗顶部的快速流动,形成车内的负压而将车内空气排出。打开天窗时,首先将车内空气抽出,而不是直接进风,污浊的气体被抽走后,从进气口补充进来经过过滤的新鲜空气。开天窗换气对车内空调的影响也比开侧窗要小很多。采用这种先排气后进气的换气方式,可加快空气的更新速度,对空调的影响也很小。因此,天窗可显著提高汽车档次,改善车厢内通风换气状况;天窗换气利用负压原理,换气柔和,对空调影响小,且不易灌入尘土,可减小噪声,开阔视野。The sunroof is installed on the roof of the car. The sunroof glass can be tilted and opened by manual or motor drive, and has functions such as ventilation, lighting and heat dissipation. The ventilation of the sunroof is based on the principle of negative pressure, that is, by relying on the rapid flow of air at the top of the sunroof during the driving process of the car, the negative pressure in the car is formed and the air in the car is discharged. When the sunroof is opened, the air inside the car is first drawn out instead of directly entering the air. After the dirty gas is drawn away, the filtered fresh air is replenished from the air intake. Opening the sunroof for ventilation also has a much smaller impact on the air conditioning in the car than opening the side windows. Adopting this ventilation method of first exhausting and then intake air can speed up the update speed of the air, and the impact on the air conditioner is also small. Therefore, the sunroof can significantly improve the grade of the car and improve the ventilation and ventilation conditions in the cabin; the ventilation of the sunroof uses the principle of negative pressure, the ventilation is soft, the impact on the air conditioner is small, and it is not easy to fill the dust, which can reduce the noise and broaden the vision.
天窗是通过玻璃、导轨、电机等零部件配合实现开启或关闭功能的,为了保证车内的静谧性,减少车辆行驶中的异响,往往需要在天窗导轨上粘贴魔术贴。The sunroof is opened or closed through the cooperation of glass, guide rails, motors and other components. In order to ensure the quietness of the car and reduce the abnormal noise when the vehicle is running, it is often necessary to paste Velcro on the sunroof guide rails.
现有的制造过程中,天窗导轨上粘贴魔术贴的工序,往往是通过人工实现。工作人员将胶水刷在天窗导轨上,再用热风枪将胶水吹干,吹干后放上魔术贴,这种方式中吹干的时间需要精确掌握,过长会导致胶水干掉失去粘性,过短则需要进一步的晾干,且实际的粘贴效果不佳,容易导致魔术贴脱落。另一种方式是工作人员将胶水刷在天窗导轨上,然后将魔术贴直接放到胶水处,接着自然晾干,这种方式中魔术贴能够达到粘贴强度要求,但是其存在耗时长,生产效率低下等缺点。无论是上述哪种方式,由于缺乏定位装置,魔术贴放置到天窗导轨上的时候容易出现歪歪扭扭的情况,使得产品一致性下降,对后续生产使用造成影响。In the existing manufacturing process, the process of pasting the Velcro on the guide rail of the skylight is often realized manually. The staff brushes the glue on the skylight rail, then blows the glue with a hot air gun, and puts on the Velcro after drying. In this way, the drying time needs to be precisely controlled. Too long will cause the glue to dry and lose its stickiness. Too short It needs further drying, and the actual sticking effect is not good, which is easy to cause the Velcro to fall off. Another way is that the staff brush the glue on the skylight rail, and then put the Velcro directly on the glue, and then dry it naturally. In this way, the Velcro can meet the requirements of the paste strength, but it takes a long time and the production efficiency Low and other shortcomings. No matter which of the above methods is used, due to the lack of positioning devices, when the Velcro is placed on the sunroof guide rail, it is easy to be twisted and twisted, which reduces the consistency of the product and affects the subsequent production and use.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术的上述不足,本发明提供一种用于将魔术贴粘贴至天窗导轨上的生产设备。In order to overcome the above-mentioned deficiencies of the prior art, the present invention provides a production equipment for sticking the Velcro on the guide rail of the skylight.
本发明解决其技术问题的技术方案是:一种用于将魔术贴粘贴至天窗导轨上的生产设备,包括机架,所述的机架上设有工作台,所述的工作台上设有若干用于支撑天窗导轨的前靠山和后靠山,所述的前靠山或后靠山上设有与天窗导轨上的通孔相适配的定位销;The technical solution of the present invention to solve the technical problem is as follows: a production equipment for sticking Velcro on the guide rail of the skylight, including a frame, the frame is provided with a workbench, and the workbench is provided with A number of front backers and rear backers for supporting the skylight guide rail, the front backer or the rear backer are provided with positioning pins adapted to the through holes on the skylight guide rail;
所述的工作台上设有若干热风枪,所述热风枪的出风口处套设有导风管;A plurality of hot air guns are arranged on the workbench, and an air guide pipe is sleeved at the air outlet of the hot air gun;
所述后靠山的后方设有转轴,所述的转轴上套设有轴承和齿轮,所述的工作台上设有轴承座和直齿条,所述的轴承设置在所述的轴承座内,所述的齿轮与所述的直齿条啮合,所述的转轴上还设有魔术贴限位块,转动所述的转轴,所述的魔术贴限位块可与放置在前靠山和后靠山之间的天窗导轨抵接;The back of the backrest is provided with a rotating shaft, the rotating shaft is sleeved with a bearing and a gear, the worktable is provided with a bearing seat and a straight rack, and the bearing is arranged in the bearing seat, The gear is meshed with the straight rack, and the rotating shaft is also provided with a velcro limit block. When the rotating shaft is rotated, the velcro limit block can be placed on the front backer and the rear backer. abutment between the skylight rails;
所述的工作台上设有若干第一气缸,所述第一气缸的下端设有压块,所述的第一气缸可推动所述的压块压紧放置在天窗导轨上的魔术贴;The worktable is provided with a plurality of first cylinders, and the lower end of the first cylinder is provided with a pressure block, and the first cylinder can push the pressure block to press the Velcro placed on the skylight guide rail;
所述的机架上设有控制盒,所述的控制盒与所述的热风枪和第一气缸电连接。The frame is provided with a control box, and the control box is electrically connected with the hot air gun and the first cylinder.
进一步,所述的工作台上设有固定座,所述的固定座上设有活动座,所述的直齿条固定在所述的活动座上,所述活动座的下端设有第二气缸,所述的第二气缸与所述的控制盒电连接,所述的第二气缸可带动所述的活动座上下移动。Further, the workbench is provided with a fixed seat, the fixed seat is provided with a movable seat, the straight rack is fixed on the movable seat, and the lower end of the movable seat is provided with a second cylinder , the second air cylinder is electrically connected with the control box, and the second air cylinder can drive the movable seat to move up and down.
进一步,所述的控制盒上设有第一控制按钮和第二控制按钮,所述的第一控制按钮与所述的热风枪和第二气缸相连接,所述的第二控制按钮与所述的第一气缸和第二气缸相连接。Further, the control box is provided with a first control button and a second control button, the first control button is connected with the heat gun and the second air cylinder, and the second control button is connected with the The first cylinder and the second cylinder are connected.
进一步,所述的机架上还设有电箱,所述的电箱与所述的控制盒、第一气缸、第二气缸和热风枪电连接。Further, an electric box is also provided on the frame, and the electric box is electrically connected with the control box, the first air cylinder, the second air cylinder and the hot air gun.
进一步,所述的控制盒上还设有紧急制动按钮,所述的紧急制动按钮与所述的第一气缸、第二气缸电线连接。Further, an emergency braking button is also provided on the control box, and the emergency braking button is connected with the wires of the first cylinder and the second cylinder.
进一步,所述的工作台上还设有隔热罩,所述的隔热罩罩住所述的热风枪。Further, a heat shield is also provided on the workbench, and the heat shield covers the heat gun.
本发明的有益效果在于:通过该生产设备的作用,代替传统的纯手工操作,操作简单快捷,能够高效快速地完成整道加工工序;通过对热风枪、魔术贴限位块、压块等部件的精确控制,使得魔术贴的贴附效果更佳,产品的一致性更好,进而使得产品整体品质更高。The beneficial effects of the present invention are: through the function of the production equipment, instead of the traditional pure manual operation, the operation is simple and fast, and the whole processing procedure can be completed efficiently and quickly; The precise control of the Velcro makes the attachment effect of the Velcro better, the consistency of the product is better, and the overall quality of the product is higher.
附图说明Description of drawings
图1是本发明的结构示意图。Figure 1 is a schematic structural diagram of the present invention.
图2是本发明的另一角度的结构示意图。FIG. 2 is a schematic structural diagram of another angle of the present invention.
图3是本发明的爆炸图。Figure 3 is an exploded view of the present invention.
图4是魔术贴限位块的结构示意图。FIG. 4 is a schematic structural diagram of a Velcro limit block.
图5本发明的部分结构示意图。Figure 5 is a schematic diagram of a part of the structure of the present invention.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步详细说明。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
参照图1~图5,一种用于将魔术贴粘贴至天窗导轨上的生产设备,包括机架1,所述的机架1上设有工作台2,所述的工作台2上设有若干用于支撑天窗导轨3的前靠山4和后靠山5,所述的前靠山4或后靠山5上设有与天窗导轨3上的通孔相适配的定位销6;Referring to FIGS. 1 to 5 , a production equipment for sticking Velcro on the guide rail of a skylight includes a
所述的工作台2上设有若干热风枪7,所述热风枪7的出风口处套设有导风管8;The
所述后靠山5的后方设有转轴9,所述的转轴9上套设有轴承10和齿轮11,所述的工作台2上设有轴承座12和直齿条13,所述的轴承10设置在所述的轴承座12内,所述的齿轮11与所述的直齿条13啮合,所述的转轴9上还设有魔术贴限位块14,转动所述的转轴9,所述的魔术贴限位块14可与放置在前靠山4和后靠山5之间的天窗导轨3抵接;The back of the backrest 5 is provided with a rotating
所述的工作台2上设有若干第一气缸15,所述第一气缸15的下端设有压块16,所述的第一气缸15可推动所述的压块16压紧放置在天窗导轨3上的魔术贴17。优选的,所述的压块16由塞钢制成,由于热风枪7刚吹过的地方温度较高,借助于塞钢良好的热稳定性和化学稳定性,从而压块16在使用时更加可靠、耐用;The
所述的机架1上设有控制盒18,所述的控制盒18与所述的热风枪7和第一气缸15电连接。The
本实施例中,所述的工作台2上设有固定座19,所述的固定座19上设有活动座20,所述的直齿条13固定在所述的活动座20上,所述活动座20的下端设有第二气缸21,所述的第二气缸21与所述的控制盒18电连接,所述的第二气缸21可带动所述的活动座20上下移动。所述的控制盒18上设有第一控制按钮22和第二控制按钮23,所述的第一控制按钮22与所述的热风枪7和第二气缸21相连接,所述的第二控制按钮23与所述的第一气缸15和第二气缸21相连接。通过固定座19、活动座20和第二气缸21的作用,按动第一控制按钮22和第二控制按钮23,可实现直齿条13的上下移动,从而自动控制转轴9转动。In this embodiment, the
本实施例中,所述的机架1上还设有电箱24,所述的电箱24与所述的控制盒18、第一气缸15、第二气缸21和热风枪7电连接。该电箱24可为设备内的电气元件提供稳定电源,从而保证设备稳定可靠的运转。In this embodiment, the
本实施例中,所述的控制盒18上还设有紧急制动按钮25,所述的紧急制动按钮25与所述的第一气缸15、第二气缸21电线连接。当发生紧急情况时,工作人员可按下紧急制动按钮25停止该设备运转,再进行下一步处理。In this embodiment, the
本实施例中,所述的工作台2上还设有隔热罩26,所述的隔热罩26罩住所述的热风枪7。由于热风枪7工作温度可以达到150摄氏度,通过该隔热罩26的作用,可减缓工作环境的温度上升,也可减小噪音污染,并且可防止人体误触热风枪7导致的受伤情况发生。In this embodiment, the
本发明使用时,工作人员将天窗导轨3放到前靠山4和后靠山5之间,天窗导轨3通过前靠山4、后靠山5以及定位销6得到有效限位。接着在天窗导轨3上的特定区域涂上胶水,再按下第一控制按钮22,热风枪7就会按照控制盒18指令对胶水进行吹风,由于控制盒18能够精确控制吹风时间,因此可使得胶水处于最佳状态;热风枪7吹风结束后,第二气缸21自动启动将活动座20上顶,活动座20带动直齿条13上移,直齿条13驱动齿轮11转动,齿轮11带动转轴9转动,最终使得转轴9上的魔术贴限位块14向下翻转并与天窗导轨3抵接。接着工作人员就可根据魔术贴限位块14将魔术贴17放置到胶水上,再按下第二控制按钮23,此时控制盒18发出指令,第一气缸15启动带动压块16下移,压块16会压紧魔术贴17,使得魔术贴17更加牢固的粘贴在天窗导轨3上;接着第一气缸15按照预设时间上移,结束压紧的操作;然后第二气缸21启动将活动座20下移,活动座20带动直齿条13下移,直齿条13驱动齿轮11转动,齿轮11带动转轴9转动,最终使得转轴9上的魔术贴限位块14下上翻转并与天窗导轨3分离。最终,工作人员将成品的天窗导轨3取下即完成该工序的生产要求。When the present invention is used, the staff puts the
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| US6789592B2 (en) * | 2002-10-18 | 2004-09-14 | Gore Enterprise Holdings, Inc. | Apparatus and method for guiding the seam allowance in seam sealing |
| CN201273950Y (en) * | 2008-07-28 | 2009-07-15 | 苏州富士胶片映像机器有限公司 | Automatic adhering device for sticky strip |
| CN103624981B (en) * | 2012-08-27 | 2016-08-03 | 珠海格力电器股份有限公司 | Shell pasting and pressing device, tool system and method |
| CN203901718U (en) * | 2014-05-09 | 2014-10-29 | 天津市精大稀机械设备制造公司 | Activating, compounding and binding equipment for plaque in automobile door panel |
| CN104209792B (en) * | 2014-09-03 | 2016-08-24 | 佛山市普拉迪数控科技有限公司 | A kind of car gage skylight guide rail special fixture |
| CN205363191U (en) * | 2015-12-09 | 2016-07-06 | 盛裕科技(苏州)有限公司 | Title arm last item equipment is lifted to sunroof support |
| CN205715130U (en) * | 2016-04-27 | 2016-11-23 | 河南师范大学附属中学 | Termination aluminium foil sticking machine |
| CN205780121U (en) * | 2016-06-15 | 2016-12-07 | 陈益森 | A kind of autosizing adhesion device |
| CN206929170U (en) * | 2017-06-28 | 2018-01-26 | 宁波万泓汽车零部件有限公司 | A kind of production equipment for VELCRO to be affixed on skylight guide rail |
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