CN105423948A - Splicing-interference-detection aspheric surface shape apparatus using distorting lens and method thereof - Google Patents
Splicing-interference-detection aspheric surface shape apparatus using distorting lens and method thereof Download PDFInfo
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Abstract
采用变形镜的拼接干涉检测非球面面形的装置及方法属于光学检测技术领域,本发明包括干涉检测系统、变形镜补偿系统、机械调整机构和计算机数据处理模块;具体包括如下步骤:步骤一:搭建应用变形镜的拼接干涉检测装置;步骤二:划分子孔径;步骤三:移动到待检测的子孔径位置,根据建模以及干涉条纹调整变形镜面形或折射率;步骤四:子孔径干涉图采集处理;步骤五、子孔径回程误差校正;步骤六、全口径面形拼接。本发明结合变形镜与子孔径拼接干涉检测法,可有效地减少覆盖全口径所需的子孔径数目,增加各子孔径和重叠区域的有效面积,解决了由于重叠区很小而影响拼接精度的难题。
The device and method for splicing and interfering detecting aspheric surface shapes using deformable mirrors belong to the technical field of optical detection. The present invention includes an interference detection system, a deformable mirror compensation system, a mechanical adjustment mechanism and a computer data processing module; specifically, the following steps are included: Step 1: Build a mosaic interference detection device using a deformable mirror; Step 2: Divide the sub-aperture; Step 3: Move to the position of the sub-aperture to be detected, and adjust the shape or refractive index of the deformed mirror according to the modeling and interference fringes; Step 4: Sub-aperture interferogram Acquisition and processing; step five, sub-aperture backhaul error correction; step six, full-aperture surface stitching. The invention combines the deformable mirror with the sub-aperture splicing interference detection method, which can effectively reduce the number of sub-apertures required to cover the full aperture, increase the effective area of each sub-aperture and the overlapping area, and solve the problem of affecting the splicing accuracy due to the small overlapping area problem.
Description
技术领域technical field
本发明属于光学检测技术领域,具体涉及一种采用变形镜的拼接干涉检测非球面面形的装置及方法。The invention belongs to the technical field of optical detection, and in particular relates to a device and method for detecting an aspheric surface shape by splicing and interfering deformable mirrors.
背景技术Background technique
干涉检测技术是常用的面形检测技术,它是待测面与参考面的相对检测。参考面一般都是平面或球面,用它们检测抛光后的平面和球面时不会出现较多的干涉条纹,而用球面参考面检测非球面,当非球面的斜率较大时干涉条纹密度也较多。当干涉条纹密度超过干涉仪探测器的奈奎斯特频率时,干涉条纹无法被探测器分辨,导致非球面无法被测量。针对斜率较大的非球面,采用子孔径拼接干涉检测方法,将斜率较大的非球面划分为多个小口径的子孔径,使得各子孔径中的干涉条纹可被探测分辨。Interference detection technology is a commonly used surface shape detection technology, which is the relative detection of the surface to be measured and the reference surface. The reference surfaces are generally flat or spherical, and there will not be more interference fringes when using them to test the polished plane and spherical surface, while using spherical reference surfaces to detect aspheric surfaces, when the slope of the aspheric surface is larger, the density of interference fringes is also higher. many. When the interference fringe density exceeds the Nyquist frequency of the interferometer detector, the interference fringe cannot be resolved by the detector, resulting in the aspheric surface being unable to be measured. For the aspheric surface with a large slope, the sub-aperture splicing interference detection method is used to divide the aspheric surface with a large slope into multiple small-aperture sub-apertures, so that the interference fringes in each sub-aperture can be detected and resolved.
但当非球面口径斜率过大时,从中心到边缘的各子孔径可被检测的面积越来越小,此时需要较多的子孔径才能覆盖整个非球面,降低了检测效率,增加了机械误差、检测时间和数据处理量等。However, when the slope of the aspheric surface is too large, the detectable area of each sub-aperture from the center to the edge becomes smaller and smaller. At this time, more sub-apertures are needed to cover the entire aspheric surface, which reduces the detection efficiency and increases the mechanical error, detection time and data processing volume, etc.
发明内容Contents of the invention
本发明的目的在于提出一种采用变形镜的拼接干涉检测非球面面形的装置及方法,解决现有技术存在的检测效率低、机械误差大、检测时间长和数据处理量大的问题。结合变形镜技术与环形子孔径拼接干涉检测法,可有效地减少覆盖全口径所需的子孔径数目,增加各子孔径有效面积,解决了由于重叠区小而影响拼接精度的难题。The purpose of the present invention is to propose a device and method for detecting aspheric surface shape by splicing and interference of deformable mirrors, so as to solve the problems of low detection efficiency, large mechanical error, long detection time and large data processing capacity in the prior art. Combining deformable mirror technology with annular sub-aperture splicing interference detection method can effectively reduce the number of sub-apertures required to cover the full aperture, increase the effective area of each sub-aperture, and solve the problem of affecting splicing accuracy due to small overlapping areas.
为实现上述目的,本发明的采用变形镜的拼接干涉检测非球面面形的装置包括变形镜补偿系统、干涉检测系统、机械调整机构和计算机数据处理模块;In order to achieve the above object, the device of the present invention that adopts the splicing interference detection of deformable mirrors to detect aspheric surface shape includes a deformable mirror compensation system, an interference detection system, a mechanical adjustment mechanism and a computer data processing module;
所述计算机数据处理模块包括变形镜控制单元、多维调整台控制单元、干涉图采集处理单元、回程误差校正单元和子孔径拼接算法单元;The computer data processing module includes a deformable mirror control unit, a multi-dimensional adjustment table control unit, an interferogram acquisition processing unit, a backhaul error correction unit and a sub-aperture splicing algorithm unit;
待检测非球面固定在所述机械调整机构上,所述干涉检测系统通过变形镜补偿系统补偿与待检测非球面反射光的光程差,所述干涉图采集处理单元和干涉检测系统中的探测器连接;The aspheric surface to be detected is fixed on the mechanical adjustment mechanism, and the interference detection system compensates the optical path difference with the reflected light of the aspheric surface to be detected through a deformation mirror compensation system. device connection;
所述干涉图采集处理单元与所述变形镜控制单元和回程误差校正单元连接,变形镜控制单元根据干涉图对变形镜的调节进行闭环反馈,控制多维调整台控制单元对多维调整台的运动进行闭环反馈控制,探测器采集到的各个子孔径干涉图经所述干涉图采集处理单元处理,得到各个子孔径返回波前相位,各个子孔径返回波前相位经回程误差校正单元得到各个子孔径面形信息,各个子孔径面形信息经子孔径拼接算法单元处理得到全口径面形信息。The interferogram acquisition processing unit is connected with the deformable mirror control unit and the return error correction unit, and the deformable mirror control unit performs closed-loop feedback on the adjustment of the deformable mirror according to the interferogram, and controls the multidimensional adjustment table control unit to perform the motion of the multidimensional adjustment table. Closed-loop feedback control, each sub-aperture interferogram collected by the detector is processed by the interferogram acquisition and processing unit to obtain the return wavefront phase of each sub-aperture, and the return wavefront phase of each sub-aperture is obtained by the return error correction unit. The shape information of each sub-aperture is processed by the sub-aperture splicing algorithm unit to obtain the full-aperture shape information.
所述机械调整机构包括夹持机构和多维调整台,所述待检测非球面通过夹持机构固定在所述多维调整台上。The mechanical adjustment mechanism includes a clamping mechanism and a multi-dimensional adjustment table, and the aspheric surface to be tested is fixed on the multi-dimensional adjustment table through the clamping mechanism.
所述干涉检测系统为泰曼-格林型干涉仪或菲索型干涉仪。The interference detection system is a Tieman-Green type interferometer or a Fizeau type interferometer.
采用变形镜的拼接干涉检测非球面面形的方法包括以下步骤:The method for detecting aspheric surface shape by splicing interference of deformable mirrors comprises the following steps:
步骤一:搭建采用变形镜的拼接干涉检测非球面面形的装置;Step 1: Build a device that uses splicing and interference detection of deformable mirrors to detect aspheric surface shapes;
步骤二:系统建模,划分子孔径,并制作各个子孔径的参考文件,具体为:Step 2: System modeling, sub-aperture division, and reference files for each sub-aperture, specifically:
1)根据待检测非球面的最佳拟合球的曲率半径、最佳拟合球的口径、参考球面的曲率半径、参考球面的口径和子孔径重叠区域进行子孔径规划;1) Carry out subaperture planning according to the radius of curvature of the best fitting sphere of the aspheric surface to be detected, the aperture of the best fitting sphere, the radius of curvature of the reference sphere, the aperture of the reference sphere and the subaperture overlapping area;
2)根据检测装置中非球面干涉检测系统的具体器件的参数,在光学设计软件中对非球面干涉检测系统进行建模,得到系统模型;2) According to the specific device parameters of the aspheric surface interference detection system in the detection device, the aspheric surface interference detection system is modeled in the optical design software to obtain the system model;
3)根据步骤1)对子孔径进行的规划在步骤2)中得到的系统模型中进行子孔径划分;3) carry out sub-aperture division in the system model obtained in step 2) according to the planning carried out to the sub-aperture in step 1);
4)通过干涉仪检测面形误差ε已知的高精度球面,得到高精度球面面形的测量值Wsphere-test;在Zemax光学设计软件中模拟理想参考球面对高精度球面进行检测,高精度球面面形精度检测结果为Wsphere-ideal,通过公式(1)得到干涉仪系统误差EI和准直镜制造装配误差EF:4) The high-precision spherical surface with known surface error ε is detected by the interferometer, and the measured value W sphere-test of the high-precision spherical surface shape is obtained; the ideal reference sphere is simulated in the Zemax optical design software to detect the high-precision spherical surface, and the high-precision spherical surface is tested. The test result of precision spherical surface shape precision is W sphere-ideal , and the interferometer system error E I and collimator manufacturing and assembly error E F are obtained by formula (1):
EI+EF=Wsphere-teat-Wsphere-ideal-2ε(1)E I +E F =W sphere-teat -W sphere-ideal -2ε(1)
5)通过系统模型模拟检测理想非球面任意一个子孔径面形Wasphere-ideal;将任意一个子孔径面形Wasphere-ideal作为非球面偏离参考球面造成的误差,根据公式(2)得到子孔径的参考相位Wreference:5) Detect any sub-aperture surface shape Wasphere-ideal of the ideal aspheric surface through system model simulation; use any sub-aperture surface shape Wasphere-ideal as the error caused by the deviation of the aspheric surface from the reference spherical surface, and obtain the sub-aperture according to formula (2) The reference phase W reference :
Wreference=Wasphere-ideal+Wsphere-test-Wsphere-ideal-2ε(2);W reference =W asphere-ideal +W sphere-test -W sphere-ideal -2ε(2);
步骤三:根据子孔径划分得出检测各子孔径所需多维调整台各轴的运动量对非球面进行准确定位,并根据系统模型和干涉条纹调整变形镜面形或折射率,直到干涉条纹图满足检测要求;Step 3: According to the division of the sub-apertures, the movement amount of each axis of the multi-dimensional adjustment table required for the detection of each sub-aperture is obtained, and the aspheric surface is accurately positioned, and the shape or refractive index of the deformed mirror is adjusted according to the system model and interference fringes until the interference fringe pattern meets the detection requirements. Require;
步骤四:通过干涉图采集处理单元采集各个子孔径干涉图,利用解包裹算法进行干涉图相位解调,得到实验中探测器接收到的各子孔径波前相位Wasphere-test;Step 4: collect each sub-aperture interferogram through the interferogram acquisition processing unit, use the unwrapping algorithm to demodulate the phase of the interferogram, and obtain the wavefront phase Wasphere-test of each sub-aperture received by the detector in the experiment;
步骤五:在根据公式(3)计算得到各个子孔径面形εasphere:Step 5: Calculate and obtain the surface shape ε asphere of each sub-aperture according to the formula (3):
其中:Wasphere-test为子孔径波前相位Where: Wasphere-test is the sub-aperture wavefront phase
Wreference为子孔径的参考相位;W reference is the reference phase of the sub-aperture;
步骤六:根据步骤五中得到的各子孔径面形εasphere,通过拼接算法减少机械误差对拼接结果的影响,最终将各子孔径面形数据拼接,得出全口径面形。Step 6: According to the sub-aperture surface ε asphere obtained in step 5, the influence of mechanical errors on the splicing result is reduced through the splicing algorithm, and finally the sub-aperture surface data are spliced to obtain the full-aperture surface.
所述干涉检测系统为泰曼-格林型干涉仪或菲索型干涉仪。The interference detection system is a Tieman-Green type interferometer or a Fizeau type interferometer.
步骤三中所述的根据系统模型和干涉条纹调整变形镜面形或折射率,直到干涉条纹图满足检测要求的具体步骤为:The specific steps for adjusting the shape or refractive index of the deformed mirror according to the system model and interference fringes described in step three until the interference fringe pattern meets the detection requirements are:
1)根据在光学设计软件中仿真检测得到的探测器处的泽尔尼克像差,当干涉检测系统选用泰曼-格林干涉仪时,将变形镜的面形设置为泽尔尼克像差的1/2;当干涉检测系统选用菲索干涉仪时,采用“倒置”的方法计算出补偿非球面所需的折射率分布,计算补偿非球面所需的相位,P为非球面上的任意一点,过P做非球面的法线,交变形镜后表面为M;光线PM经变形镜衍射后,交变形镜前表面为N,再折射最后汇聚点为F;其中变形镜的折射率为ng,周围空气的折射率为na;非球面距变形镜后表面的距离为d1,变形镜厚度为d,F距变形镜前表面的距离为d2;1) According to the Zernike aberration at the detector obtained by simulation in the optical design software, when the interference detection system uses a Tieman-Green interferometer, the surface shape of the deformable mirror is set to 1 of the Zernike aberration /2; when the interference detection system chooses Fizeau interferometer, use the "inversion" method to calculate the refractive index distribution required to compensate the aspheric surface, calculate the phase required to compensate the aspheric surface, P is any point on the aspheric surface, The normal line of the aspheric surface is made through P, and the rear surface of the deformable mirror is M; after the light PM is diffracted by the deformable mirror, the front surface of the deformable mirror is N, and the final convergence point of refraction is F; the refractive index of the deformable mirror is ng, The refractive index of the surrounding air is na; the distance between the aspheric surface and the rear surface of the deformable mirror is d1, the thickness of the deformable mirror is d, and the distance between F and the front surface of the deformable mirror is d2;
根据费马原理,要使非球面上任意一点沿法线出射的光线都汇聚到点F,则有:According to Fermat's principle, to make the light emitted from any point on the aspheric surface along the normal converge to point F, then:
na|PM|+ng|MN|+na|NF|=nad1+ngd+nad2 n a |PM|+n g |MN|+n a |NF|=n a d 1 +n g d+n a d 2
由公式(4)计算出变形镜折射率ng:The refractive index ng of the deformable mirror is calculated by the formula (4):
2)通过干涉检测系统检测子孔径,得到干涉条纹图;2) Detect the sub-aperture through the interference detection system to obtain the interference fringe pattern;
3)根据步骤2)中得到的干涉条纹图对变形镜进行步骤1)中的反馈调节,直到干涉条纹图满足检测要求,变形镜调节完成。3) Perform feedback adjustment on the deformable mirror in step 1) according to the interference fringe pattern obtained in step 2), until the interference fringe pattern meets the detection requirements, and the adjustment of the deformable mirror is completed.
步骤六中所述的拼接算法具体为:The splicing algorithm described in step six is specifically:
1)根据公式(5)计算引入补偿量后子孔径面形 1) Calculate the sub-aperture surface shape after introducing the compensation amount according to formula (5)
其中:fk(x,y)为子孔径的补偿因式;Where: f k (x, y) is the compensation factor of the sub-aperture;
L为补偿因式的个数;L is the number of compensation factors;
为步骤五得到的第i个子孔径的面形; is the surface shape of the ith sub-aperture obtained in step five;
Fik为子孔径补偿因式的补偿系数,由公式(6)所示的最小二乘法求出各子孔径的补偿系数Fik;F ik is the compensation coefficient of the sub-aperture compensation factor, and the compensation coefficient F ik of each sub-aperture is obtained by the least square method shown in formula (6);
其中,N为子孔径的个数;Wherein, N is the number of sub-apertures;
子孔径从零开始计数,即第0个子孔径为中心子孔径;The sub-aperture counts from zero, that is, the 0th sub-aperture is the central sub-aperture;
表示仅对与第i个子孔径有重叠区域的第j个子孔径进行计算; Indicates that only the j-th sub-aperture that overlaps with the i-th sub-aperture is calculated;
2)根据步骤1)得到的各个子孔径面形拼接得到全口径面形,即将所有相加,重叠区域的面形取各子孔径数据的加权平均值,权重与测量数据的准确性相关。2) Each sub-aperture surface obtained according to step 1) Stitching to get a full-diameter surface shape, that is, all In addition, the surface shape of the overlapping area takes the weighted average of the data of each sub-aperture, and the weight is related to the accuracy of the measurement data.
所述光学设计软件为Zemax软件。The optical design software is Zemax software.
本发明的有益效果为:本发明结合变形镜与子孔径拼接干涉检测法,利用变形镜产生非球面波前匹配被测面不同子孔径区域,使得检测全口径所需的子孔径数目大大减少,增加了子孔径面积,从而增加了相邻子孔径的重叠区,减少检测时间、机械误差的累积,提高检测的效率和精度。有效地解决了由于子孔径面积过低造成的拼接精度低的问题,同时增加了拼接效率。The beneficial effects of the present invention are: the present invention combines the deformable mirror and sub-aperture splicing interference detection method, uses the deformable mirror to generate aspheric wavefronts to match the different sub-aperture areas of the measured surface, so that the number of sub-apertures required for full-aperture detection is greatly reduced, The sub-aperture area is increased, thereby increasing the overlapping area of adjacent sub-apertures, reducing detection time and accumulation of mechanical errors, and improving detection efficiency and accuracy. It effectively solves the problem of low splicing accuracy caused by too low sub-aperture area, and at the same time increases the splicing efficiency.
附图说明Description of drawings
图1为本发明的采用变形镜的拼接干涉检测非球面面形的装置中采用泰曼-格林型干涉仪时结构示意图;Fig. 1 is the structure schematic diagram when adopting Teiman-Green type interferometer in the device of splicing interference detection aspheric surface shape that adopts deformable mirror of the present invention;
图2为本发明的采用变形镜的拼接干涉检测非球面面形的装置中采用菲索型干涉仪时结构示意图;Fig. 2 is a structural schematic diagram when a Fizeau-type interferometer is used in the device for splicing interference detection aspheric surface shape using deformable mirrors of the present invention;
图3为本发明的采用变形镜的拼接干涉检测非球面面形的方法检测流程图;Fig. 3 is the detection flowchart of the method for detecting the aspheric surface shape using splicing interference detection of deformable mirrors of the present invention;
图4为本发明的采用变形镜的拼接干涉检测非球面面形的方法中子孔径规划结构示意图;Fig. 4 is the neutron aperture planning structure schematic diagram of the method for splicing interference detection aspheric surface shape using deformable mirrors of the present invention;
图5为本发明的采用变形镜的拼接干涉检测非球面面形的方法中变形镜面形或折射率调整结构示意图;Fig. 5 is a schematic diagram of the deformable mirror surface shape or refractive index adjustment structure in the method for splicing and interfering detecting aspheric surface shape using deformable mirrors according to the present invention;
其中:1、稳频激光器,2、准直扩束系统,3、分光棱镜,4、变形镜,5、成像镜,6、探测器,7、汇聚镜组,8、非球面,9、夹持机构,10、计算机,11、多维调整台,12、变形镜控制单元,13、多维调整台控制单元,14、干涉图采集处理单元,15、反射镜,16、标准镜,17、参考面。Among them: 1. Frequency stabilized laser, 2. Collimating beam expander system, 3. Beam splitting prism, 4. Deformable mirror, 5. Imaging mirror, 6. Detector, 7. Converging mirror group, 8. Aspheric surface, 9. Clip Holding mechanism, 10. Computer, 11. Multi-dimensional adjustment table, 12. Deformable mirror control unit, 13. Multi-dimensional adjustment table control unit, 14. Interferogram acquisition and processing unit, 15. Mirror, 16. Standard mirror, 17. Reference surface .
具体实施方式detailed description
下面结合附图对本发明的实施方式作进一步说明。Embodiments of the present invention will be further described below in conjunction with the accompanying drawings.
本发明的采用变形镜的拼接干涉检测非球面面形的装置包括变形镜补偿系统、干涉检测系统、机械调整机构和计算机数据处理模块;The device of the present invention adopting splicing interference detection of deformable mirrors to detect aspheric surface shape comprises a deformable mirror compensation system, an interference detection system, a mechanical adjustment mechanism and a computer data processing module;
所述计算机数据处理模块包括变形镜控制单元12、多维调整台控制单元13、干涉图采集处理单元14、回程误差校正单元和子孔径拼接算法单元;The computer data processing module includes a deformable mirror control unit 12, a multi-dimensional adjustment table control unit 13, an interferogram acquisition processing unit 14, a backhaul error correction unit and a sub-aperture splicing algorithm unit;
待检测非球面8固定在所述机械调整机构上,所述干涉检测系统通过变形镜补偿系统补偿与待检测非球面8反射光的光程差,所述干涉图采集处理单元14和干涉检测系统中的探测器6连接;The aspherical surface 8 to be detected is fixed on the mechanical adjustment mechanism, and the interference detection system compensates the optical path difference with the reflected light from the aspheric surface 8 to be detected through a deformation mirror compensation system. The interferogram acquisition processing unit 14 and the interference detection system Probe 6 connection in;
所述干涉图采集处理单元14与所述变形镜控制单元12和回程误差校正单元连接,变形镜控制单元12根据干涉图对变形镜4的调节进行闭环反馈,控制多维调整台控制单元13对多维调整台11的运动进行闭环反馈控制,探测器6采集到的各个子孔径干涉图经所述干涉图采集处理单元14处理,得到各个子孔径返回波前相位,各个子孔径返回波前相位经回程误差校正单元得到各个子孔径面形信息,各个子孔径面形信息经子孔径拼接算法单元处理得到全口径面形信息。The interferogram acquisition processing unit 14 is connected with the deformable mirror control unit 12 and the backhaul error correction unit, and the deformable mirror control unit 12 performs closed-loop feedback on the adjustment of the deformable mirror 4 according to the interferogram, and controls the multidimensional adjustment table control unit 13 to perform multidimensional adjustment. The movement of the adjustment table 11 is controlled by closed-loop feedback. The interferograms of each sub-aperture collected by the detector 6 are processed by the interferogram acquisition and processing unit 14 to obtain the return wavefront phase of each sub-aperture. The error correction unit obtains the surface information of each sub-aperture, and the surface information of each sub-aperture is processed by the sub-aperture splicing algorithm unit to obtain the full-aperture surface information.
所述机械调整机构包括夹持机构9和多维调整台11,所述待检测非球面8通过夹持机构9固定在所述多维调整台11上。The mechanical adjustment mechanism includes a clamping mechanism 9 and a multi-dimensional adjustment table 11 , and the aspheric surface 8 to be tested is fixed on the multi-dimensional adjustment table 11 through the clamping mechanism 9 .
参见附图1,所述干涉检测系统为泰曼-格林型干涉仪,稳频激光器1出射的细光束经准直扩束系统2被扩束为宽光束平行光,宽光束平行光向前传播至分光棱镜3处被分为两路;其中一路经分光棱镜3反射传播至变形镜4后原路返回作为参考波;另一路经分光棱镜3透射向前传播至汇聚镜组7后先会聚后发散,发散光经非球面8反射后再次经过汇聚镜组7后,形成检测波。参考波和检测波干涉后经成像镜5成像于探测器6处。Referring to Figure 1, the interferometric detection system is a Tieman-Green interferometer, and the thin beam emitted by the frequency-stabilized laser 1 is expanded into a wide-beam parallel light by a collimator beam-expanding system 2, and the wide-beam parallel light propagates forward It is divided into two paths at the beam-splitting prism 3; one of them is reflected by the beam-splitting prism 3 and transmitted to the deformable mirror 4, and then returns to the original path as a reference wave; Divergence, the divergent light is reflected by the aspheric surface 8 and passes through the converging lens group 7 again to form a detection wave. The reference wave and the detection wave are imaged at the detector 6 through the imaging mirror 5 after interference.
参见附图2,所述干涉检测系统为菲索型干涉仪,稳频激光器1出射的细光束经准直扩束系统2后的光向前传播至分光棱镜3处,分光棱镜3反射传播至反射镜15,经标准镜16,一部分经参考面17反射后作为参考波,另一部分透射向前传播至变形镜4,经非球面8反射后再次经过变形镜4后,形成检测波。参考波和检测波干涉后经成像镜5成像于探测器6处。Referring to accompanying drawing 2, described interferometric detection system is Fizeau type interferometer, and the light beam that the frequency stabilization laser 1 exits passes the light after collimating beam expander system 2 and propagates forward to beam-splitting prism 3 places, and beam-splitting prism 3 reflects and propagates to Mirror 15, through standard mirror 16, a part is reflected by reference surface 17 as reference wave, and the other part is transmitted and propagated forward to deformable mirror 4, after being reflected by aspheric surface 8 and passing through deformable mirror 4 again, a detection wave is formed. The reference wave and the detection wave are imaged at the detector 6 through the imaging mirror 5 after interference.
变形镜补偿系统的工作需要变形镜驱动系统、干涉检测系统、计算机控制系统共同完成。通过干涉仪测量的干涉条纹图对变形镜4进行闭环反馈控制。变形镜补偿系统主要包括变形镜4以及计算机数据处理模块中的变形镜控制单元12,根据计算机10仿真模拟结果或干涉检测系统测量结果得出所需的变形镜4变形量,由计算机10控制变形镜驱动器使变形镜4变形。The work of the deformable mirror compensation system needs to be completed jointly by the deformable mirror drive system, the interference detection system, and the computer control system. The closed-loop feedback control of the deformable mirror 4 is performed through the interference fringe pattern measured by the interferometer. The deformable mirror compensation system mainly includes the deformable mirror 4 and the deformable mirror control unit 12 in the computer data processing module. According to the simulation results of the computer 10 or the measurement results of the interference detection system, the required amount of deformation of the deformable mirror 4 is obtained, and the deformation is controlled by the computer 10. The mirror driver deforms the deformable mirror 4 .
机械调整机构包括多维调整台11、光栅尺等定位装置以及计算机数据处理模块中的多维调整台控制单元13。非球面8固定在夹持机构9上,夹持机构9固定于多维调整台11上。由子孔径规划给出检测各子孔径所需的待测镜位姿,计算机10能够驱动多维调整台11使夹持机构9沿x、y、z轴平移,x、y轴倾斜,绕z轴旋转,多维运动的位置可由各方向光栅尺等定位装置进行闭环反馈控制。The mechanical adjustment mechanism includes a multi-dimensional adjustment table 11, a positioning device such as a grating ruler, and a multi-dimensional adjustment table control unit 13 in the computer data processing module. The aspheric surface 8 is fixed on the clamping mechanism 9 , and the clamping mechanism 9 is fixed on the multi-dimensional adjustment table 11 . The position and orientation of the mirror to be measured required for detecting each sub-aperture is given by the sub-aperture planning, and the computer 10 can drive the multi-dimensional adjustment table 11 to make the clamping mechanism 9 translate along the x, y, and z axes, tilt the x, y axes, and rotate around the z axis , The position of multi-dimensional movement can be controlled by closed-loop feedback by positioning devices such as grating rulers in each direction.
干涉图采集处理单元14将探测器6采集到的图像经计算机10处理后,输出结果给回程误差校正单元,然后经子孔径拼接单元得到全口径面形信息。The interferogram acquisition and processing unit 14 processes the image collected by the detector 6 through the computer 10, and outputs the result to the backhaul error correction unit, and then obtains the full-aperture surface information through the sub-aperture splicing unit.
参见附图3,采用变形镜的拼接干涉检测非球面面形的方法包括以下步骤:Referring to accompanying drawing 3, the method for detecting the aspheric surface shape by splicing interference of deformable mirrors comprises the following steps:
步骤一:搭建采用变形镜的拼接干涉检测非球面面形的装置;Step 1: Build a device that uses splicing and interference detection of deformable mirrors to detect aspheric surface shapes;
步骤二:系统建模,划分子孔径,并制作各个子孔径的参考文件,具体为:Step 2: System modeling, sub-aperture division, and reference files for each sub-aperture, specifically:
1)根据待检测非球面8的最佳拟合球的曲率半径、最佳拟合球的口径、参考球面的曲率半径、参考球面的口径和子孔径重叠区域进行子孔径规划;1) Carry out sub-aperture planning according to the radius of curvature of the best fitting sphere of the aspheric surface 8 to be detected, the aperture of the best fitting sphere, the radius of curvature of the reference sphere, the aperture of the reference sphere and the sub-aperture overlapping area;
参见附图4,例如非球面8最佳拟合球、参考球面、重叠区域如下表:See Figure 4, for example, the aspheric surface 8 best fitting sphere, reference sphere, and overlapping area are as follows:
子孔径分布如下:The sub-aperture distribution is as follows:
2)根据检测装置中非球面8干涉检测系统的具体器件的参数,在光学设计软件中对非球面8干涉检测系统进行建模,得到系统模型;2) According to the specific device parameters of the aspheric 8 interference detection system in the detection device, the aspheric 8 interference detection system is modeled in the optical design software to obtain the system model;
以泰曼-格林型干涉检测系统为例,所述的具体器件的参数包括:稳频激光器1出射的激光波长,准直扩束系统2的通光口径及放大倍数,分光棱镜3的参数,变形镜4的口径,成像镜5的口径和表面曲率半径以及厚度,被测非球面8的名义面形方程和口径;Taking the Tieman-Green type interference detection system as an example, the parameters of the specific device include: the laser wavelength emitted by the frequency-stabilized laser 1, the aperture and magnification of the collimator beam expander system 2, the parameters of the beam splitter 3, The caliber of the deformable mirror 4, the caliber and the surface radius of curvature and the thickness of the imaging mirror 5, the nominal surface shape equation and the caliber of the measured aspheric surface 8;
3)根据步骤1)对子孔径进行的规划在步骤2)中得到的系统模型中进行子孔径划分;3) carry out sub-aperture division in the system model that obtains in step 2) according to the planning that step 1) carries out to sub-aperture;
4)通过干涉仪检测面形误差ε已知的高精度球面,得到高精度球面面形的测量值Wsphere-test;在Zemax光学设计软件中模拟理想参考球面对高精度球面进行检测,高精度球面面形精度检测结果为Wsphere-ideal,通过公式(1)得到干涉仪系统误差EI和准直镜制造装配误差EF:4) The high-precision spherical surface with known surface error ε is detected by the interferometer, and the measured value W sphere-test of the high-precision spherical surface shape is obtained; the ideal reference sphere is simulated in the Zemax optical design software to detect the high-precision spherical surface, and the high-precision spherical surface is tested. The test result of precision spherical surface shape precision is W sphere-ideal , and the interferometer system error E I and collimator manufacturing and assembly error E F are obtained by formula (1):
EI+EF=Wsphere-test-Wsphere-ideal-2ε(1)E I +E F =W sphere-test -W sphere-ideal -2ε(1)
5)通过系统模型模拟检测理想非球面8任意一个子孔径面形Wasphere-ideal;将任意一个子孔径面形Wasphere-ideal作为非球面8偏离参考球面造成的误差,根据公式(2)得到子孔径的参考相位Wreference:5) Through system model simulation, detect any sub-aperture surface shape Wasphere-ideal of the ideal aspheric surface 8; use any sub-aperture surface shape Wasphere-ideal as the error caused by the aspheric surface 8 deviating from the reference spherical surface, and obtain according to formula (2) The reference phase W reference of the sub-aperture:
Wreference=Wasphere-ideal+Wsphere-test-Wsphere-ideal-2ε(2);W reference =W asphere-ideal +W sphere-test -W sphere-ideal -2ε(2);
步骤三:根据子孔径划分得出检测各子孔径所需多维调整台11各轴的运动量对非球面8进行准确定位,并根据系统模型和干涉条纹调整变形镜4面形或折射率,直到干涉条纹图满足检测要求;Step 3: According to the division of the sub-apertures, obtain the movement amount of each axis of the multi-dimensional adjustment table 11 required to detect each sub-aperture, accurately position the aspheric surface 8, and adjust the shape or refractive index of the deformation mirror 4 according to the system model and interference fringes until the interference The fringe pattern meets the detection requirements;
步骤四:通过干涉图采集处理单元14采集各个子孔径干涉图,利用解包裹算法进行干涉图相位解调,得到实验中探测器6接收到的各子孔径波前相位Wasphere-test;Step 4: collect each sub-aperture interferogram by the interferogram acquisition processing unit 14, utilize the unwrapping algorithm to carry out interferogram phase demodulation, obtain each sub-aperture wavefront phase Wasphere-test that detector 6 receives in the experiment;
步骤五:在根据公式(3)计算得到各个子孔径面形εasphere:Step 5: Calculate and obtain the surface shape ε asphere of each sub-aperture according to the formula (3):
其中:Wasphere-test为子孔径波前相位Where: Wasphere-test is the sub-aperture wavefront phase
Wreference为子孔径的参考相位;W reference is the reference phase of the sub-aperture;
步骤六:根据步骤五中得到的各子孔径面形εasphere,通过拼接算法减少机械误差对拼接结果的影响,最终将各子孔径面形数据拼接,得出全口径面形。Step 6: According to the sub-aperture surface ε asphere obtained in step 5, the influence of mechanical errors on the splicing result is reduced through the splicing algorithm, and finally the sub-aperture surface data are spliced to obtain the full-aperture surface.
所述干涉检测系统为泰曼-格林型干涉仪或菲索型干涉仪。The interference detection system is a Tieman-Green type interferometer or a Fizeau type interferometer.
步骤三中所述的根据系统模型和干涉条纹调整变形镜4面形或折射率,直到干涉条纹图满足检测要求的具体步骤为:According to the system model and interference fringes described in step 3, the specific steps for adjusting the 4-surface shape or refractive index of the deformable mirror until the interference fringe pattern meets the detection requirements are:
1)根据在光学设计软件中仿真检测得到的探测器6处的泽尔尼克像差,当干涉检测系统选用泰曼-格林干涉仪时,将变形镜4的面形设置为泽尔尼克像差的1/2;当干涉检测系统选用菲索干涉仪时,采用“倒置”的方法计算出补偿非球面8所需的折射率分布,计算补偿非球面8所需的相位,参见附图5,P为非球面8上的任意一点,过P做非球面8的法线,交变形镜4后表面为M;光线PM经变形镜4衍射后,交变形镜4前表面为N,再折射最后汇聚点为F;其中变形镜4的折射率为ng,周围空气的折射率为na;非球面8距变形镜4后表面的距离为d1,变形镜4厚度为d,F距变形镜4前表面的距离为d2;1) According to the Zernike aberration at the detector 6 obtained by the simulation detection in the optical design software, when the interferometric detection system selects the Tieman-Green interferometer, the surface shape of the deformable mirror 4 is set to the Zernike aberration 1/2; when the interference detection system selects the Fizeau interferometer, the "inversion" method is used to calculate the refractive index distribution required to compensate the aspheric surface 8, and calculate the phase required to compensate the aspheric surface 8, see Figure 5, P is any point on the aspheric surface 8, the normal line of the aspheric surface 8 passes through P, and the back surface of the deformable mirror 4 is M; after the light PM is diffracted by the deformable mirror 4, the front surface of the cross deformable mirror 4 is N, and finally refracted The converging point is F; the refractive index of the deformable mirror 4 is n g , and the refractive index of the surrounding air is na; the distance between the aspheric surface 8 and the rear surface of the deformable mirror 4 is d 1 , the thickness of the deformable mirror 4 is d, and the distance between F and the deformable mirror 4 is d1. The distance from the front surface of the mirror 4 is d 2 ;
根据费马原理,要使非球面8上任意一点沿法线出射的光线都汇聚到点F,则有:According to Fermat's principle, to make the light emitted from any point on the aspheric surface 8 along the normal converge to point F, then:
na|PM|+ng|MN|+na|NF|=nad1+ngd+nad2 n a |PM|+n g |MN|+n a |NF|=n a d 1 +n g d+n a d 2
由公式(4)计算出变形镜4折射率ng:The refractive index n g of the deformable mirror 4 is calculated by formula (4):
2)通过干涉检测系统检测子孔径,得到干涉条纹图;2) Detect the sub-aperture through the interference detection system to obtain the interference fringe pattern;
3)根据步骤2)中得到的干涉条纹图对变形镜4进行步骤1)中的反馈调节,直到干涉条纹图满足检测要求,变形镜4调节完成。3) Perform feedback adjustment on the deformable mirror 4 in step 1) according to the interference fringe pattern obtained in step 2), until the interference fringe pattern meets the detection requirements, and the adjustment of the deformable mirror 4 is completed.
步骤六中所述的拼接算法具体为:The splicing algorithm described in step six is specifically:
1)根据公式(5)计算引入补偿量后子孔径面形 1) Calculate the sub-aperture surface shape after introducing the compensation amount according to formula (5)
其中:fk(x,y)为子孔径的补偿因式;Where: f k (x, y) is the compensation factor of the sub-aperture;
L为补偿因式的个数;L is the number of compensation factors;
为步骤五得到的第i个子孔径的面形; is the surface shape of the ith sub-aperture obtained in step five;
Fik为子孔径补偿因式的补偿系数,由如公式(6)所示的最小二乘法求出各子孔径的补偿系数Fik;F ik is the compensation coefficient of the sub-aperture compensation factor, and obtains the compensation coefficient F ik of each sub-aperture by the least square method as shown in formula (6);
其中,N为子孔径的个数;Wherein, N is the number of sub-apertures;
子孔径从零开始计数,即第0个子孔径为中心子孔径;The sub-aperture counts from zero, that is, the 0th sub-aperture is the central sub-aperture;
表示仅对与第i个子孔径有重叠区域的第j个子孔径进行计算; Indicates that only the j-th sub-aperture that overlaps with the i-th sub-aperture is calculated;
2)根据步骤1)中得到的各个子孔径面形拼接得到全口径面形,即将所用相加,重叠区域的面形取各子孔径数据的加权平均值,权重与测量数据的准确性相关。2) According to each sub-aperture surface obtained in step 1) Stitching to get a full-diameter surface, which will be used In addition, the surface shape of the overlapping area takes the weighted average of the data of each sub-aperture, and the weight is related to the accuracy of the measurement data.
所述光学设计软件为Zemax软件,是由美国RadiantZemax公司开发的光学设计软件。The optical design software is Zemax software, which is an optical design software developed by American RadiantZemax Company.
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