WO2018068225A1 - Measurement apparatus and measurement method for surface-shape error of rotating-axis symmetric curved surface - Google Patents

Measurement apparatus and measurement method for surface-shape error of rotating-axis symmetric curved surface Download PDF

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Publication number
WO2018068225A1
WO2018068225A1 PCT/CN2016/101894 CN2016101894W WO2018068225A1 WO 2018068225 A1 WO2018068225 A1 WO 2018068225A1 CN 2016101894 W CN2016101894 W CN 2016101894W WO 2018068225 A1 WO2018068225 A1 WO 2018068225A1
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laser
measurement
measured
measuring
measuring device
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PCT/CN2016/101894
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French (fr)
Chinese (zh)
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彭石军
苗二龙
高松涛
曲艺
苏东奇
隋永新
杨怀江
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中国科学院长春光学精密机械与物理研究所
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Priority to PCT/CN2016/101894 priority Critical patent/WO2018068225A1/en
Publication of WO2018068225A1 publication Critical patent/WO2018068225A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/24Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures

Definitions

  • the invention relates to the field of optical measurement, in particular to a rotating axisymmetric curved surface shape error measuring device and a measuring method.
  • the lens and the mirror are mostly in the form of plane and spherical surface.
  • the reason is that these simple forms of surface processing and detection are easy, mass production can be achieved, and high-precision surface shape requirements are easily achieved, especially
  • the emergence of a high-precision surface detection interferometer greatly reduces the difficulty of high-precision planar and spherical surface detection.
  • the unique optical properties of the aspheric surface have attracted people's attention and gradually replaced the position of the sphere and the plane, playing an increasingly important role in the optical system.
  • the cylindrical surface is a special aspherical surface, and its meridional and sagittal planes have different optical powers, and are widely used in the field of scientific research in strong laser systems and synchrotron radiation beam lines, especially in high-power laser resonators.
  • high-precision testing instruments and devices such as cavity and long-distance line interferometers
  • the accuracy of cylindrical surface is getting higher and higher.
  • the deviation between the actual surface quality and the ideal surface quality of the surface should be less than a few points.
  • One of the wavelengths In the field of daily life, cylindrical surfaces are also used in instruments that require long slit concentrating, such as line focusing systems, scanning imaging systems; cylindrical and cylindrical mirrors are also used in correcting human astigmatism. .
  • synchrotron radiation which is widely used in science, engineering, industry and agriculture, requires the design of different wire harness devices, some of which are cylindrical.
  • High-precision detection is the basis and guarantee for high-precision machining of optical components, and is a necessary condition for high-precision machining.
  • In order to produce a high-precision cylindrical surface that meets the requirements it is necessary to solve the problem of high-precision detection of the cylindrical surface.
  • due to the special optical characteristics of the cylindrical surface it is impossible to perform high-precision detection of the surface quality by using general inspection. So far, there are many methods for detecting cylindrical surfaces, including the template method, the profiler method, the auxiliary plane method, the fiber method, and the standard cylinder method. These methods have their own shortcomings, which restrict the high-precision detection of the cylindrical surface.
  • Both the template method and the profiler detection method are contact type detection, which is easy to scratch the cylindrical surface to be tested, and the measurement accuracy is low, which is only on the order of micrometers; the auxiliary plane method cannot detect the asymmetric deviation in the cylindrical surface shape; Difficult to install and adjust, poor practicality, affecting the accuracy of cylindrical surface detection; standard cylindrical method requires standard cylinder, its price is equivalent Expensive and difficult to process.
  • the present invention proposes a high-precision cylindrical surface shape error measuring device and a measuring method.
  • a measuring device for a rotational axisymmetric curved surface shape error comprising a base; a turntable disposed on the base for driving the object to be rotated about the rotating shaft; the laser measuring system And in the process of rotating the measured object, scanning and sampling the measured surface of the measured object to obtain a plurality of sampling point data; and calculating means, based on geometric parameters and locations of the measured surface Several sampling point data are described to calculate the surface shape error.
  • a method for measuring a surface error of a rotational axisymmetric curved surface comprises the following steps: Step A: The computing device obtains an ideal shape based on geometric parameters of the measured surface; Step B: Control The device controls the rotation of the rotating table in the measuring device, and controls the laser measuring system to scan and sample the measured surface to obtain the measurement data of each sampling point; Step C: the computing device obtains the measured surface shape based on the measured data of the sampling point; Step D: The computing device obtains a face shape error based on the ideal face shape and the measured face shape.
  • the invention adopts the shape error measuring device of the invention, and realizes non-destructive high-precision detection on special curved surfaces such as cylindrical surfaces by using a laser measuring system or the like;
  • the multi-wavelength laser measurement system includes an X-direction reference displacement measurement interferometer and a Z-direction reference displacement measurement interferometer to accurately calculate the displacement of the target probe in the X and Z directions;
  • the target measurement module can be rotated in a horizontal plane to facilitate small-caliber inner and large-diameter measurement switching without the need to design long Z-directional mirrors;
  • the base includes a partition plate, a vibration isolation table and a vibration isolation leg to avoid external influence on the measurement process;
  • the centering axis of the measured cylindrical surface and the like are coincident with the rotating shaft of the turntable by using a leveling and aligning workbench combined with a turntable and a laser measuring system;
  • the laser measurement system uses a multi-wavelength laser for measurement to improve measurement accuracy.
  • Miniaturization of the device is achieved by using a small-sized interferometer and a target probe.
  • FIG. 1 is a schematic view of a surface shape error measuring device according to an embodiment of the present invention.
  • Figure 2 is a side elevational view of the main structure of Figure 1;
  • FIG. 3 is a schematic diagram of a measuring optical path of the surface error measuring device of FIG. 1;
  • FIG. 4 is a specific structure and optical path diagram of the target measuring interferometer of FIG. 1;
  • Figure 5 is a schematic diagram of the principle of a dual-wavelength interferometer
  • FIG. 6 is a flowchart of a measurement method according to an embodiment of the present invention.
  • 803-first mirror 804-Z displacement displacement interferometer; 805-X displacement displacement interferometer;
  • 806-second mirror 807-target measuring interferometer; 808-target probe;
  • 809-Z direction reference probe 810-X direction reference probe; 811-Z direction mirror;
  • the horizontal left and right direction is defined as the X axis
  • the horizontal front and rear direction is defined as the Y axis
  • the vertical up and down direction is defined as the Z axis.
  • the invention provides a surface shape error measuring device, which can be used for measuring a rotating axisymmetric curved surface such as a cylindrical surface or a conical surface.
  • the embodiment of the present invention introduces a cylindrical surface as an example, as shown in FIG. Base 1, bracket 2, turntable 3, leveling and aligning worktable 4, two-dimensional transport The movable table 5, the laser measuring system 8, the control box 11, and the computer 12.
  • the pedestal 1 plays a supporting role in the whole measuring device, and includes a vibration isolation table 102 and a vibration isolation leg 103 supporting the vibration isolation table 102.
  • the vibration isolation table 102 is used for supporting other measurement components, and the side plate 101 is disposed at one end side. It is disposed perpendicular to the vibration isolation table 102 and is used to fix a two-dimensional motion table 5 to be described later.
  • the vibration isolation table 102 and the side plate 101 may be made of marble, stainless steel or the like, preferably a marble material, and the vibration isolation leg 103 is preferably an air-floating vibration isolation leg, which effectively reduces the influence of ambient vibration on the measurement.
  • the frame 2 is erected above the base 1 and includes a beam 201 and two brackets 202 supporting the beam. Both brackets 202 are disposed on the vibration isolation table 102 to support both ends of the beam 201.
  • the frame 2 is preferably made of indium steel material. .
  • the turntable 3 is mounted on the vibration isolation table 102 of the base 1, and is located below the frame 2.
  • the turntable 3 preferentially adopts an air floating turntable, which is rotatable about its axis, and has a radial end jump and an axial end jump of less than 0.05 ⁇ m.
  • the leveling and aligning workbench 4 is disposed on the turntable 3 for adjusting the object to be measured, reducing the tilt and eccentricity, and can be rotated by the turntable 3.
  • the frame 2, the turntable 3 and the leveling and aligning table 4 are coaxial, and are perpendicular to the vibration isolation table 102.
  • the rotation axis of the turntable 3 coincides with the Z axis of the measurement coordinate system, and the upper surface of the air floating turntable 3 is set as the measurement coordinate system.
  • the two-dimensional moving table 5 is mounted on the side plate 101, perpendicular to the upper surface of the turntable 3, and is movable along the X-axis and the Z-axis.
  • a cantilever 6 disposed parallel to the upper surface of the turntable 3 is fixedly mounted on the two-dimensional moving table 5, the first end 601 of the cantilever 6 is fixed to the two-dimensional moving table 5, the second end 602 is located above the turntable 3, and the elongated rod 7 is parallel to The first end 701 is fixed to the second end 602 of the cantilever 6 and the second end 702 is suspended above the upper surface of the turntable 3 and directed to the upper surface of the turntable 3.
  • the cantilever 6 and the extension rod 7 can be moved in two dimensions.
  • the table 5 is driven to move along the X and Z axes together.
  • the laser measuring system 8 is provided with a two-dimensional moving table 5, a cantilever 6, an extension rod 7 and a frame 2, as shown in Figs. 2 and 3, which includes a laser 800, a first beam splitter 801, a second beam splitter 802, and a first reflection. 803, Z-direction displacement interferometer 804, Z-direction reference probe 809, X-direction displacement interferometer 805, X-direction reference probe 810, second mirror 806, target measurement interferometer 807, target probe 808, Z-direction Mirror 811, X-direction mirror 812.
  • the laser 800 is used to emit the detected laser light, which is fixed in the control box 11, and the outgoing laser light is guided into the measuring system by the optical fiber, and the optical fiber exit end is fixed on the cantilever 6 and the outgoing light is suspended.
  • the arm 6 emits laser light in the longitudinal direction, that is, in the Y-axis direction.
  • the laser 800 is a multi-wavelength laser that facilitates the measurement of absolute distances.
  • the first mirror 803, the second beam splitter 802, and the first beam splitter 801 are fixedly disposed on the cantilever 6, and the three are arranged in a line parallel to the Z axis from top to bottom, and the Z-direction displacement interferometer 804,
  • the Z-direction reference probe 809, the X-direction displacement interferometer 805, and the second mirror 806 are fixed to the first end 701 of the extension rod 7, and the three are arranged in a line parallel to the Z-axis from top to bottom, and respectively
  • the first mirror 803, the second beam splitter 802, and the first beam splitter 801 are located on a horizontal line. In this embodiment, as shown in FIG.
  • the first mirror 803 and the Z-direction displacement interferometer 804 and the second beam splitter are provided.
  • the 802 and X-direction displacement interferometer 805, the first beam splitter 801 and the second mirror 806 are respectively located on horizontal lines parallel to the Y-axis.
  • the target measurement interferometer 807 and the target probe 808 are fixed to the second end 702 of the extension rod 7, wherein the target measurement interferometer 807 is located in a pair with the Z-direction displacement interferometer 804, the X-direction displacement interferometer 805, and the second mirror 806.
  • the target probe 808 and the target measurement interferometer 807 are disposed on a horizontal line.
  • the preferred target probe 808 and the target measurement interferometer 807 are designed as one. Overall, it can be rotated in the horizontal plane.
  • the Z-direction mirror 811 is disposed at the bottom of the beam 21 of the frame 2, opposite to the Z-direction reference probe 809 for reflecting the light of the Z-directed reference probe 809.
  • the X-direction mirror 812 is disposed on the frame 2 side of the frame 202, and is disposed opposite to the X-direction reference probe 810 for reflecting the light of the X-direction reference probe 810. In this embodiment, the X-direction mirror 812 is disposed on the frame 2. On the left side bracket 202.
  • the control box 11 is connected to the turntable 3, the two-dimensional moving table 5 and the laser measuring system 8, and controls the rotation of the turntable 3, the displacement of the two-dimensional moving table 5, and the measurement of the laser measuring system 8, and acquires the measurement data of the laser measuring system 8, The measurement data is then transmitted to the computer 12 via the data line.
  • the computer 12 analyzes and calculates the received, and finally gives the error result of the measured surface, which specifically includes a data processing module and a comparison module, and the data processing module is configured to calculate an ideal shape based on the input geometric parameters of the measured surface.
  • the measured surface shape is calculated based on the measured data, and the comparison module compares the measured surface shape with the ideal surface shape to determine the surface shape error and output.
  • the object 9 to be measured is placed on the leveling and aligning worktable 4.
  • the object 9 to be measured is a cylinder having a circular cross section.
  • Body having an inner cylindrical surface, using the surface error measuring device to measure the inner circle of the object 9 The cylinder is measured.
  • the measurement principle is as follows:
  • the laser light L emitted from the laser 800 enters the first beam splitter 801 and is divided into two laser beams.
  • the first laser beam L1 is reflected by the second mirror 806, and the target measuring interferometer 807 and the target probe 808 are transmitted.
  • the other laser beam is split by the second beam splitter 802 into a second laser beam L2 and a third laser beam L3, and the second laser beam L2 is passed through X.
  • the displacement interferometer 805 and the X-direction mirror 812 are used to determine the X-direction displacement amount Dx of the target probe 808, and the third beam laser L3 is reflected by the first mirror 803 to the Z-direction displacement interferometer 804, and is displaced by the Z-direction.
  • the interferometer 804 and the Z-direction mirror 811 are used to determine the Z-direction displacement amount Dz of the target probe 808.
  • the object to be measured 9 fixed on the leveling and aligning work 4 is rotated at a constant speed around the rotating shaft by the air floating turret 3, and the movement of the target measuring head 808 is performed to realize the surface scanning of the inner cylindrical surface of the entire object to be measured.
  • the measurement data of the plurality of sampling points are obtained, and the measurement data of the plurality of sampling points are processed by the calculation 12 and compared with the ideal cylindrical surface to determine the surface error of the cylindrical surface of the object 9 to be measured.
  • the target measurement interferometer 807, the X-direction displacement interferometer 805, and the Z-direction displacement interferometer 806 measure the absolute distance D from the inner cylindrical surface of the object 9 to be measured, the X-direction displacement amount Dx of the target probe 808, and the target probe 808.
  • the core device of the Z-direction displacement amount Dz is exemplified by the target measurement interferometer 807.
  • the specific structure is shown in FIG. 4, and the incident light enters the interferometer 807 and is reflected and transmitted by the spectroscope in the interferometer to be divided into two parts. The reflected portion enters the target probe 808 to become measurement light.
  • the beam splitter of the interferometer 807; the incident lens condenser lens of the transmissive portion converges and illuminates the reference plane and is returned as the reference light, entering the beam splitter of the interferometer 807.
  • the reference light and the measurement light interfere in the beam splitter of the interferometer 807 to form interference light which is received by the photoelectric converter and forms an interference signal.
  • the surface distance variation of the target probe 808 to the measured object 9 can be obtained by changing the number of interference signal pulses.
  • the specific working principle is the principle of multi-wavelength interference.
  • the principle of multi-wavelength interference is to synthesize a plurality of different wavelengths to form a composite wavelength, which is larger than any one of the wavelength values.
  • this larger synthetic wavelength as a measuring scale, the absolute distance measurement can be greatly increased. range.
  • the two wavelengths emitted by the laser are ⁇ 1 and ⁇ 2 respectively incident on the interferometer, and both wavelengths pass through the two optical arms of the interferometer, and are received by the photodetectors at the output end.
  • ⁇ 1 , ⁇ 2 are the phase differences measured at the wavelengths ⁇ 1 and ⁇ 2 respectively, and the difference between the two equations is obtained:
  • is a function of ⁇ s
  • the biggest difference between multi-wavelength interferometry and single-wavelength interferometry is that the phase change of the measured distance is determined by multiple wavelengths simultaneously, thus producing a phase difference determined by their combined wavelength ⁇ s .
  • the entire measurement process is equivalent to being completed by this larger measurement wavelength ⁇ s .
  • the following method can be used to obtain a single wavelength measurement:
  • m 1 and m 2 are integer parts corresponding to the interference order of the wavelengths ⁇ 1 and ⁇ 2 , and ⁇ 1 and ⁇ 2 correspond to the fractional part.
  • ⁇ s ⁇ 1 ⁇ 2 / ( ⁇ 1 - ⁇ 2 )
  • m s and ⁇ s are the integer part and the fractional part of the ⁇ s interference order, respectively.
  • the measured value of the measured distance be L c and the uncertainty is ⁇ L p . If the appropriate laser wavelength is selected so that the coarse measurement uncertainty satisfies the condition ⁇ L c ⁇ ( ⁇ s /4- ⁇ L p ), then only The interference level integer part m s can be obtained by calculation:
  • the fractional phases ⁇ 1 and ⁇ 2 of the two wavelengths are calculated by the signal demodulation circuit to obtain the value of ⁇ s , and the distance L can be accurately calculated by combining the equation (6).
  • the structure of the Z-direction displacement measuring interferometer (804) and the X-direction displacement measuring interferometer (805) in this embodiment is consistent with the structure of the target measuring interferometer (807), and the difference is that the focal length of the reference measuring head is different, thereby The working distance of the probe is different and the measuring range is different.
  • the intensity of the three laser beams L1, L2, and L3 may be the same or different, and it is preferable that the three laser beams have the same intensity.
  • the first beam splitter 801 is preferably a 33/67 beam splitter, and the second beam splitter is a 50/50 beam splitter.
  • the X-direction reference probe 810, the second mirror 806, the target measurement interferometer 807, and the target probe 808 all adopt a miniaturized design, and the dimensions are all less than 10 mm ⁇ 10 mm ⁇ 10 mm, wherein the target probe 808 is preferably a converging lens and an optical axis. Parallel to the X-axis direction, the maximum diameter is less than 10 mm, the focal length is less than 500 ⁇ m, the focal point is less than 6 ⁇ m, and the NA is greater than 0.5.
  • the target probe 808 is integral with the target measuring interferometer 807 and can be rotated in a horizontal plane, preferably 180°.
  • This rotatable design facilitates measurement switching between a small-caliber inner cylindrical surface and a large-diameter outer cylindrical surface without design.
  • the long Z-direction displacement measures the reference mirror 6.
  • the embodiment of the invention further provides a surface shape error measurement method, which adopts the foregoing measurement device, and includes the following steps, as shown in FIG. 6:
  • Step A placing the measured object 9 on the leveling and aligning workbench 4 to level the aligning, so that the axis of the measured cylindrical surface of the measured object 9 coincides with the rotating shaft of the turntable 3;
  • the measuring device is powered on, and the control box 11 is activated. After the system is stabilized, the cylindrical surface 9 to be tested is placed on the leveling and aligning table 4.
  • the object to be measured 9 is leveled by the lever table, the lever of the lever is brought into contact with the top of the object to be measured 9, the air float table 3 is rotated, the tilt of the cylindrical surface is adjusted by the leveling workpiece table 4, and finally the cylindrical surface is rotated.
  • the readings of the lever table vary on the order of micrometers.
  • the object to be measured 9 is aligned by the laser measuring system 8, and the target probe 808 is placed at any height within the cylindrical surface 9 to be tested by controlling the X-direction translational movement of the two-dimensional motion table 5 and the movement in the Z direction, and
  • the target probe 8 is spaced apart from the surface of the cylindrical surface to be tested by a predetermined distance, preferably about 0.6 mm, and the air float table 3 is rotated again, and the eccentricity of the cylindrical surface to be tested is adjusted by the leveling and aligning workpiece table 4
  • the cylindrical surface to be tested is rotated one revolution, and the amount of change of the distance between the target probe 808 and the measured cylindrical surface is on the order of micrometers.
  • the inclination and eccentricity of the cylindrical surface are repeatedly adjusted, and finally the cylindrical surface is rotated one revolution, and the measurement results of the lever table and the laser measuring system 8 are all less than a threshold value, generally 1 m. At this point, it can be considered that the axis of the cylindrical surface coincides with the axis of rotation.
  • Step B obtaining an ideal shape
  • the geometric parameters of the measured surface are input into the computer 12 one by one.
  • the geometric parameters include the topmost height Z0 of the cylindrical surface, the radius of curvature R0 of the cylindrical surface, the length of the busbar of the cylindrical surface, etc., and the data processing device of the computer 12 is based on the These geometric parameters calculate the ideal shape.
  • Step C scanning and sampling the measured surface of the object 9 to be measured by using the laser measuring system 8;
  • the control box 11 issues an instruction to make the target probe 808 of the laser measuring system 8 perpendicular to the cylindrical surface, and scans from the top of the cylindrical surface, and descends uniformly along the direction of the busbar of the cylindrical surface until the target probe moves to the bottom of the cylindrical surface, while
  • the air floating turntable 3 is rotated at a constant speed, and the cylindrical surface is rotated and scanned until the entire cylindrical surface is scanned to obtain measurement data of a plurality of sampling points, the measurement data including the rotation time of the turntable, the measured surface and the target probe 808 The absolute distance, the X-direction displacement amount and the Z-direction displacement amount of the target probe 808 when measuring the sampling point.
  • the computer 12 determines the approximate shape of the measured surface based on the pre-input parameters of the measured surface, and controls the target probe 808 to be separated from the measured surface by a predetermined distance.
  • the distance from the target probe 808 to the measured surface needs to be greater than the target probe.
  • the focal length of 808 is easy to be disturbed by dust particles and surface flaws at the focus of the target probe 808.
  • the design of the focal length can improve the ability of the target probe 808 to resist environmental interference.
  • the predetermined distance is preferably about 0.6. Mm.
  • the turntable 3 is always rotated at a constant rate during scanning, which is determined by the sampling interval.
  • Step D obtaining a measured surface shape
  • the data processing device of the computer 12 calculates the data of the measured cylindrical surface based on the measurement data of the plurality of sampling points obtained by the laser measuring system 8.
  • Step E obtaining a surface shape error of the measured surface
  • the comparison module of the computer 12 compares the ideal surface shape and the measured surface shape to obtain a surface shape error of the measured surface.
  • X-direction and Z in the two-dimensional motion table 5 can also be performed. Calibration of the straightness error of the moving mechanism, calibration of the angle between the Z-direction reference probe and the rotating shaft, calibration of the X-direction reference probe and the perpendicularity of the rotating shaft, and the eccentricity and perpendicularity calibration of the optical axis of the target measuring head relative to the rotating shaft, etc. The error in the measurement.
  • the optical measuring sensor is susceptible to environmental temperature, humidity, pressure, and airflow disturbance.
  • the change in temperature, humidity, and pressure changes the refractive index of the air, and the airflow disturbance causes uneven distribution of the refractive index of the air. Therefore, in addition to strict control of the temperature, humidity and pressure of the measurement environment, temperature, humidity and barometric pressure sensors can be added to facilitate real-time compensation of environmental parameters, and a protective cover is added to the peripheral surface of the measurement system to reduce airflow disturbance. Impact.
  • the laser 800 is not necessarily disposed in the control box 11, and may be disposed at other positions, such as the side plate 101. At this time, the optical fiber or the optical waveguide is used to transmit the laser light emitted by the laser 800 to the first beam splitter 801;

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Abstract

Provided is a measurement apparatus for a surface-shape error of a rotating-axis symmetric curved surface, the apparatus comprising: a base (1); a rotating platform (3) arranged on the base and used for driving a measured object (9) to rotate around a rotating axis; a laser measurement system (8) used for scanning and sampling a measured surface of the measured object (9) during the rotating process of the measured object (9) so as to obtain data of a plurality of sampling points; and a calculation apparatus used for calculating a surface-shape error based on geometric parameters of the measured surface and the data of the plurality of sampling points. Also provided is a measurement method for a surface-shape error of a rotating-axis symmetric curved surface. The measurement apparatus and method can achieve zero-damage measurement.

Description

一种旋转轴对称曲面面形误差的测量装置及测量方法Measuring device and measuring method for surface error of rotating axisymmetric curved surface 技术领域Technical field
本发明涉及光学测量领域,具体涉及一种旋转轴对称曲面面形误差测量装置及测量方法。The invention relates to the field of optical measurement, in particular to a rotating axisymmetric curved surface shape error measuring device and a measuring method.
背景技术Background technique
在光学系统中的透镜及反射镜,曲面形式多数为平面和球面,原因是这些简单形式的曲面加工、检测容易,能够做到批量化生产,也容易达到高精度的面形要求,尤其是各种高精度面形检测干涉仪的出现大大降低了高精度平面和球面面形检测的难度。与此同时,非球面独特的光学特性引起人们的重视,并逐渐取代球面和平面的地位,在光学系统中扮演越来越重要的角色。In the optical system, the lens and the mirror are mostly in the form of plane and spherical surface. The reason is that these simple forms of surface processing and detection are easy, mass production can be achieved, and high-precision surface shape requirements are easily achieved, especially The emergence of a high-precision surface detection interferometer greatly reduces the difficulty of high-precision planar and spherical surface detection. At the same time, the unique optical properties of the aspheric surface have attracted people's attention and gradually replaced the position of the sphere and the plane, playing an increasingly important role in the optical system.
其中,圆柱面是一种特殊的非球面,其子午面和弧矢面的光焦度不同,在科研领域中被广泛应用在强激光系统和同步辐射光束线中,尤其在大功率激光谐振腔的腔片、长距离线干涉仪等高精度测试仪器和装置中,圆柱面精度要求越来越高,对于高精度光学元件,其表面的实际面形质量和理想面形质量的偏差应小于若干分之一的波长。在日常生活领域中,圆柱面也被应用在需要进行长狭缝聚光的仪器中,如线聚焦系统、扫描成像系统;在校正人眼散光时,也会用到圆柱面和圆柱面反射镜。还有,近几十年来,被广泛应用于科学、工程和工农业等领域的同步辐射光,需要设计不同线束设备,其中一部分线束设备即为圆柱面。Among them, the cylindrical surface is a special aspherical surface, and its meridional and sagittal planes have different optical powers, and are widely used in the field of scientific research in strong laser systems and synchrotron radiation beam lines, especially in high-power laser resonators. In high-precision testing instruments and devices such as cavity and long-distance line interferometers, the accuracy of cylindrical surface is getting higher and higher. For high-precision optical components, the deviation between the actual surface quality and the ideal surface quality of the surface should be less than a few points. One of the wavelengths. In the field of daily life, cylindrical surfaces are also used in instruments that require long slit concentrating, such as line focusing systems, scanning imaging systems; cylindrical and cylindrical mirrors are also used in correcting human astigmatism. . In addition, in recent decades, synchrotron radiation, which is widely used in science, engineering, industry and agriculture, requires the design of different wire harness devices, some of which are cylindrical.
高精度检测是光学元件高精度加工的依据和保证,是高精度加工的必要条件。要制作符合要求的高精度圆柱面,必须解决圆柱面的高精度检测的问题,但是由于圆柱面的特殊光学特性,采用一般的检测记住无法对其面形质量进行高精度检测。到目前为止,检测圆柱面的方法有很多,包括样板法、轮廓仪法、辅助平面法、光纤法和标准柱面法等。这些方法都存在各自的不足之处,制约着圆柱面的高精度检测。样板法和轮廓仪检测法均属于接触式检测,容易划伤待测圆柱面,且测量精度低,目前仅为微米量级;辅助平面法不能检测圆柱面面形中的非对称偏差;光纤法装调困难,实用性差,影响圆柱面检测精度;标准柱面法需要标准柱面,其价格相当 昂贵且很难加工。High-precision detection is the basis and guarantee for high-precision machining of optical components, and is a necessary condition for high-precision machining. In order to produce a high-precision cylindrical surface that meets the requirements, it is necessary to solve the problem of high-precision detection of the cylindrical surface. However, due to the special optical characteristics of the cylindrical surface, it is impossible to perform high-precision detection of the surface quality by using general inspection. So far, there are many methods for detecting cylindrical surfaces, including the template method, the profiler method, the auxiliary plane method, the fiber method, and the standard cylinder method. These methods have their own shortcomings, which restrict the high-precision detection of the cylindrical surface. Both the template method and the profiler detection method are contact type detection, which is easy to scratch the cylindrical surface to be tested, and the measurement accuracy is low, which is only on the order of micrometers; the auxiliary plane method cannot detect the asymmetric deviation in the cylindrical surface shape; Difficult to install and adjust, poor practicality, affecting the accuracy of cylindrical surface detection; standard cylindrical method requires standard cylinder, its price is equivalent Expensive and difficult to process.
因此,如何研发一种非接触的高精度圆柱面测量装置,实现无损伤检测,成为人们亟待解决的问题。Therefore, how to develop a non-contact high-precision cylindrical measuring device to achieve non-damage detection has become an urgent problem to be solved.
发明内容Summary of the invention
鉴于上述技术问题,为了克服上述现有技术的不足,本发明提出了一种高精度圆柱面面形误差测量装置及测量方法。In view of the above technical problems, in order to overcome the deficiencies of the prior art described above, the present invention proposes a high-precision cylindrical surface shape error measuring device and a measuring method.
根据本发明的一个方面,提供了一种旋转轴对称曲面面形误差的测量装置,该测量装置包括基座;转台,设置在基座上,用于带动被测物体绕转轴旋转;激光测量系统,用于在所述被测物体旋转的过程中,对所述被测物体的被测面进行扫描采样,得到若干个采样点数据;以及计算装置,基于所述被测面的几何参数及所述若干个采样点数据,计算面形误差。According to an aspect of the invention, there is provided a measuring device for a rotational axisymmetric curved surface shape error, the measuring device comprising a base; a turntable disposed on the base for driving the object to be rotated about the rotating shaft; the laser measuring system And in the process of rotating the measured object, scanning and sampling the measured surface of the measured object to obtain a plurality of sampling point data; and calculating means, based on geometric parameters and locations of the measured surface Several sampling point data are described to calculate the surface shape error.
根据本发明的另一个方面,提供一种旋转轴对称曲面面形误差的测量方法,采用上述的测量装置,包括:步骤A:计算装置基于被测面几何参数获取理想面形;步骤B:控制装置控制测量装置中转台旋转,并控制激光测量系统对被测面进行扫描采样,获得各采样点的测量数据;步骤C:计算装置基于所述采样点的测量数据获得实测面形;步骤D:计算装置基于所述理想面形和所述实测面形获得面形误差。According to another aspect of the present invention, a method for measuring a surface error of a rotational axisymmetric curved surface is provided. The measuring device comprises the following steps: Step A: The computing device obtains an ideal shape based on geometric parameters of the measured surface; Step B: Control The device controls the rotation of the rotating table in the measuring device, and controls the laser measuring system to scan and sample the measured surface to obtain the measurement data of each sampling point; Step C: the computing device obtains the measured surface shape based on the measured data of the sampling point; Step D: The computing device obtains a face shape error based on the ideal face shape and the measured face shape.
从上述技术方案可以看出,本发明具有以下有益效果:It can be seen from the above technical solutions that the present invention has the following beneficial effects:
采用本发明形误差测量装置,利用激光测量系统等实现对圆柱面等特殊曲面进行无损高精度检测;The invention adopts the shape error measuring device of the invention, and realizes non-destructive high-precision detection on special curved surfaces such as cylindrical surfaces by using a laser measuring system or the like;
多波长激光测量系统包括X向参考位移测量干涉计和Z向参考位移测量干涉计,精确计算目标测头在X向和Z向上的位移;The multi-wavelength laser measurement system includes an X-direction reference displacement measurement interferometer and a Z-direction reference displacement measurement interferometer to accurately calculate the displacement of the target probe in the X and Z directions;
目标测量模块可以在水平面内旋转,方便进行小口径内面和大口径外面测量切换,而无需设计很长的Z向反射镜;The target measurement module can be rotated in a horizontal plane to facilitate small-caliber inner and large-diameter measurement switching without the need to design long Z-directional mirrors;
基座包括隔板、隔振台及隔振腿,避免外界对测量过程的影响;The base includes a partition plate, a vibration isolation table and a vibration isolation leg to avoid external influence on the measurement process;
采用调平调心工作台结合转台及激光测量系统等使得被测圆柱面等的中心轴线与转台转轴重合;The centering axis of the measured cylindrical surface and the like are coincident with the rotating shaft of the turntable by using a leveling and aligning workbench combined with a turntable and a laser measuring system;
激光测量系统采用多波长激光进行测量,提高测量精度。The laser measurement system uses a multi-wavelength laser for measurement to improve measurement accuracy.
采用小尺寸的干涉计及目标测头,实现装置的小型化。 Miniaturization of the device is achieved by using a small-sized interferometer and a target probe.
附图说明DRAWINGS
图1为本发明实施例中面形误差测量装置的示意图;1 is a schematic view of a surface shape error measuring device according to an embodiment of the present invention;
图2为图1中主要结构的侧视图;Figure 2 is a side elevational view of the main structure of Figure 1;
图3为图1中面形误差测量装置的测量光路示意图;3 is a schematic diagram of a measuring optical path of the surface error measuring device of FIG. 1;
图4为图1中目标测量干涉计具体结构及光路图;4 is a specific structure and optical path diagram of the target measuring interferometer of FIG. 1;
图5为双波长干涉仪原理示意图;Figure 5 is a schematic diagram of the principle of a dual-wavelength interferometer;
图6为本发明实施例测量方法的流程图。FIG. 6 is a flowchart of a measurement method according to an embodiment of the present invention.
【主要元件】[main components]
1-基座;2-框架;3-转台;4-调平调心工作台;1-base; 2-frame; 3-turntable; 4-leveling and aligning workbench;
5-二维运动台;6-悬臂;7-加长杆;8-激光测量系统;5-two-dimensional motion table; 6-cantilever; 7-extension rod; 8-laser measurement system;
9-被测物体;11-控制箱;12-计算机;101-侧板;102-隔振台;9-measured object; 11-control box; 12-computer; 101-side plate; 102-isolation table;
103-隔振腿;201-横梁;202-支架;601-悬臂第一端;103-isolation leg; 201-beam; 202-bracket; 601-cantilever first end;
602-悬臂第二端;701-加长杆第一端;702-加长杆第二端;602-the second end of the cantilever; the first end of the 701-extension rod; the second end of the 702-extension rod;
800-激光器;        801-第一分光镜;       802-第二分光镜;800-laser; 801-first beam splitter; 802-second beam splitter;
803-第一反射镜;    804-Z向位移干涉计;    805-X向位移干涉计;803-first mirror; 804-Z displacement displacement interferometer; 805-X displacement displacement interferometer;
806-第二反射镜;    807-目标测量干涉计;   808-目标测头;806-second mirror; 807-target measuring interferometer; 808-target probe;
809-Z向参考测头;   810-X向参考测头;      811-Z向反射镜;809-Z direction reference probe; 810-X direction reference probe; 811-Z direction mirror;
812-X向反射镜。812-X-direction mirror.
具体实施方式detailed description
本发明某些实施例于后方将参照所附附图做更全面性地描述,其中一些但并非全部的实施例将被示出。实际上,本发明的各种实施例可以许多不同形式实现,而不应被解释为限于此数所阐述的实施例;相对地,提供这些实施例使得本发明满足适用的法律要求。Some embodiments of the invention will be described more fully hereinafter with reference to the appended drawings, in which some, but not all, In fact, the various embodiments of the invention can be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
为使本发明的目的、技术方案和优点更加清楚明白,以下结合具体实施例,并参照附图,对本发明进一步详细说明。The present invention will be further described in detail below with reference to the specific embodiments of the invention.
为了更好的表述本发明各组件之间的空间关系,将水平左右方向定义为X轴,水平前后方向定义为Y轴,竖直上下方向定义为Z轴。In order to better describe the spatial relationship between the components of the present invention, the horizontal left and right direction is defined as the X axis, the horizontal front and rear direction is defined as the Y axis, and the vertical up and down direction is defined as the Z axis.
本发明提供了一种面形误差测量装置,可以用于测量圆柱面,圆锥面等旋转轴对称曲面,本发明实施例以测量圆柱面为例进行介绍,如图1所示,该装置主要包括基座1、支架2、转台3、调平调心工作台4、二维运 动台5、激光测量系统8、控制箱11及计算机12。The invention provides a surface shape error measuring device, which can be used for measuring a rotating axisymmetric curved surface such as a cylindrical surface or a conical surface. The embodiment of the present invention introduces a cylindrical surface as an example, as shown in FIG. Base 1, bracket 2, turntable 3, leveling and aligning worktable 4, two-dimensional transport The movable table 5, the laser measuring system 8, the control box 11, and the computer 12.
基座1在整个测量装置中起到支撑作用,其包括隔振台102及支撑隔振台102的隔振腿103,隔振台102用于支撑其他测量组件,一端侧设置有侧板101,其与隔振台102相垂直设置,用于固定后述的二维运动台5。其中隔振台102与侧板101可以选用大理石、不锈钢等材料制成,优选为大理石材料,隔振腿103优选采用气浮方式的隔振腿,有效降低了周围环境振动对测量的影响。The pedestal 1 plays a supporting role in the whole measuring device, and includes a vibration isolation table 102 and a vibration isolation leg 103 supporting the vibration isolation table 102. The vibration isolation table 102 is used for supporting other measurement components, and the side plate 101 is disposed at one end side. It is disposed perpendicular to the vibration isolation table 102 and is used to fix a two-dimensional motion table 5 to be described later. The vibration isolation table 102 and the side plate 101 may be made of marble, stainless steel or the like, preferably a marble material, and the vibration isolation leg 103 is preferably an air-floating vibration isolation leg, which effectively reduces the influence of ambient vibration on the measurement.
框架2架设在基座1的上方,其包括横梁201及支撑横梁的两支架202,两支架202均设置在隔振台102上,支撑横梁201的两端部,框架2优选采用铟钢材料制作。The frame 2 is erected above the base 1 and includes a beam 201 and two brackets 202 supporting the beam. Both brackets 202 are disposed on the vibration isolation table 102 to support both ends of the beam 201. The frame 2 is preferably made of indium steel material. .
转台3安装在基座1的隔振台102上,位于框架2下方,转台3优先采用气浮转台,可以绕其轴线转动,其径向端跳及轴向端跳均小于0.05μm。The turntable 3 is mounted on the vibration isolation table 102 of the base 1, and is located below the frame 2. The turntable 3 preferentially adopts an air floating turntable, which is rotatable about its axis, and has a radial end jump and an axial end jump of less than 0.05 μm.
调平调心工作台4设置在转台3上,用于对被测物体进行调整,减小倾斜和偏心,其可在转台3的带动下可以进行旋转。The leveling and aligning workbench 4 is disposed on the turntable 3 for adjusting the object to be measured, reducing the tilt and eccentricity, and can be rotated by the turntable 3.
框架2、转台3及调平调心工作台4共轴,均垂直于隔振台102,转台3的转轴恰好与测量坐标系的Z轴重合,气浮转台3的上表面设为测量坐标系的XOY平面。The frame 2, the turntable 3 and the leveling and aligning table 4 are coaxial, and are perpendicular to the vibration isolation table 102. The rotation axis of the turntable 3 coincides with the Z axis of the measurement coordinate system, and the upper surface of the air floating turntable 3 is set as the measurement coordinate system. The XOY plane.
二维运动台5安装在侧板101上,与转台3上表面垂直,其可以沿X轴和Z轴移动。二维运动台5上固定安装有与转台3上表面平行设置的悬臂6,悬臂6第一端601固接于二维运动台5上,第二端602位于转台3上方,加长杆7平行于Z轴方向设置,其第一端701固定于悬臂6第二端602,其第二端702悬设于转台3上表面上方并指向转台3上表面,悬臂6及加长杆7可以在二维运动台5带动下一起沿X轴和Z轴移动。The two-dimensional moving table 5 is mounted on the side plate 101, perpendicular to the upper surface of the turntable 3, and is movable along the X-axis and the Z-axis. A cantilever 6 disposed parallel to the upper surface of the turntable 3 is fixedly mounted on the two-dimensional moving table 5, the first end 601 of the cantilever 6 is fixed to the two-dimensional moving table 5, the second end 602 is located above the turntable 3, and the elongated rod 7 is parallel to The first end 701 is fixed to the second end 602 of the cantilever 6 and the second end 702 is suspended above the upper surface of the turntable 3 and directed to the upper surface of the turntable 3. The cantilever 6 and the extension rod 7 can be moved in two dimensions. The table 5 is driven to move along the X and Z axes together.
激光测量系统8依附二维运动台5、悬臂6、加长杆7及框架2设置,如图2、3所示,其包括激光器800、第一分光镜801、第二分光镜802、第一反射镜803、Z向位移干涉计804、Z向参考测头809、X向位移干涉计805、X向参考测头810、第二反射镜806、目标测量干涉计807、目标测头808、Z向反射镜811,X向反射镜812。The laser measuring system 8 is provided with a two-dimensional moving table 5, a cantilever 6, an extension rod 7 and a frame 2, as shown in Figs. 2 and 3, which includes a laser 800, a first beam splitter 801, a second beam splitter 802, and a first reflection. 803, Z-direction displacement interferometer 804, Z-direction reference probe 809, X-direction displacement interferometer 805, X-direction reference probe 810, second mirror 806, target measurement interferometer 807, target probe 808, Z-direction Mirror 811, X-direction mirror 812.
激光器800用于发射探测的激光,其固设于控制箱11内,出射激光利用光纤引导进入测量系统,光纤出射端固定在悬臂6上,且出射光沿悬 臂6长度方向即Y轴方向发射激光。激光器800为多波长激光器,便于绝对距离的测量。The laser 800 is used to emit the detected laser light, which is fixed in the control box 11, and the outgoing laser light is guided into the measuring system by the optical fiber, and the optical fiber exit end is fixed on the cantilever 6 and the outgoing light is suspended. The arm 6 emits laser light in the longitudinal direction, that is, in the Y-axis direction. The laser 800 is a multi-wavelength laser that facilitates the measurement of absolute distances.
第一反射镜803、第二分光镜802、第一分光镜801固定设置在悬臂6上,且三者由上至下依次排列在一条与Z轴平行的直线上,Z向位移干涉计804、Z向参考测头809、X向位移干涉计805、第二反射镜806固定在加长杆7的第一端701,三者由上至下依次排列在一条与Z轴平行的直线上,且分别与第一反射镜803、第二分光镜802、第一分光镜801位于一水平线上,本实施中,如图2所示,第一反射镜803与Z向位移干涉计804、第二分光镜802与X向位移干涉计805、第一分光镜801与第二反射镜806分别位于与Y轴平行的水平线上。The first mirror 803, the second beam splitter 802, and the first beam splitter 801 are fixedly disposed on the cantilever 6, and the three are arranged in a line parallel to the Z axis from top to bottom, and the Z-direction displacement interferometer 804, The Z-direction reference probe 809, the X-direction displacement interferometer 805, and the second mirror 806 are fixed to the first end 701 of the extension rod 7, and the three are arranged in a line parallel to the Z-axis from top to bottom, and respectively The first mirror 803, the second beam splitter 802, and the first beam splitter 801 are located on a horizontal line. In this embodiment, as shown in FIG. 2, the first mirror 803 and the Z-direction displacement interferometer 804 and the second beam splitter are provided. The 802 and X-direction displacement interferometer 805, the first beam splitter 801 and the second mirror 806 are respectively located on horizontal lines parallel to the Y-axis.
目标测量干涉计807、目标测头808固定在加长杆7的第二端702,其中目标测量干涉计807与Z向位移干涉计804、X向位移干涉计805、第二反射镜806位于一条与Z轴平行的直线上,目标测头808与目标测量干涉计807设置在一水平线上,本实施中位于与X轴平行的水平线上,优选的目标测头808与目标测量干涉计807设计为一整体,可以在水平面内旋转。The target measurement interferometer 807 and the target probe 808 are fixed to the second end 702 of the extension rod 7, wherein the target measurement interferometer 807 is located in a pair with the Z-direction displacement interferometer 804, the X-direction displacement interferometer 805, and the second mirror 806. On the straight line parallel to the Z axis, the target probe 808 and the target measurement interferometer 807 are disposed on a horizontal line. In this embodiment, on the horizontal line parallel to the X axis, the preferred target probe 808 and the target measurement interferometer 807 are designed as one. Overall, it can be rotated in the horizontal plane.
Z向反射镜811设置于框架2横梁21的底部,与Z向参考测头809相对设置,用于反射Z向参考测头809的光。X向反射镜812设置于框架2一侧支架202上,与X向参考测头810相对设置,用于反射X向参考测头810的光,本实施例中X向反射镜812设置于框架2的左侧支架202上。The Z-direction mirror 811 is disposed at the bottom of the beam 21 of the frame 2, opposite to the Z-direction reference probe 809 for reflecting the light of the Z-directed reference probe 809. The X-direction mirror 812 is disposed on the frame 2 side of the frame 202, and is disposed opposite to the X-direction reference probe 810 for reflecting the light of the X-direction reference probe 810. In this embodiment, the X-direction mirror 812 is disposed on the frame 2. On the left side bracket 202.
控制箱11与转台3、二维运动台5及激光测量系统8相连接,控制转台3的转动、二维运动台5的位移及激光测量系统8的测量,获取激光测量系统8的测量数据,再将测量数据通过数据线传输给计算机12。The control box 11 is connected to the turntable 3, the two-dimensional moving table 5 and the laser measuring system 8, and controls the rotation of the turntable 3, the displacement of the two-dimensional moving table 5, and the measurement of the laser measuring system 8, and acquires the measurement data of the laser measuring system 8, The measurement data is then transmitted to the computer 12 via the data line.
计算机12对接收到的进行分析、计算,最后给出被测面的误差结果,其具体包括数据处理模块和比较模块,数据处理模块用于基于输入的被测面几何参数计算形成理想面形,基于测量数据计算实测面形,比较模块将实测面形与理想面形进行比较计算,确定面形误差并输出。The computer 12 analyzes and calculates the received, and finally gives the error result of the measured surface, which specifically includes a data processing module and a comparison module, and the data processing module is configured to calculate an ideal shape based on the input geometric parameters of the measured surface. The measured surface shape is calculated based on the measured data, and the comparison module compares the measured surface shape with the ideal surface shape to determine the surface shape error and output.
采用本发明实施例的面形误差测量装置进行测量时,将被测物体9放置在调平调心工作台4上,本实施例中,被测物体9为一横截面为圆环形的圆柱体,具有一内圆柱面,利用面形误差测量装置对被测物体9的内圆 柱面进行测量。测量原理如下:When the measurement is performed by the surface error measuring device of the embodiment of the present invention, the object 9 to be measured is placed on the leveling and aligning worktable 4. In this embodiment, the object 9 to be measured is a cylinder having a circular cross section. Body, having an inner cylindrical surface, using the surface error measuring device to measure the inner circle of the object 9 The cylinder is measured. The measurement principle is as follows:
如图2、3所示,激光器800发射的激光L进入第一分光镜801分两束激光,其中第一束激光L1经第二反射镜806反射,经目标测量干涉计807、目标测头808,用于测量与被测物体9的内圆柱面的绝对距离D;另一束激光经第二分光镜802分束为第二束激光L2和第三束激光L3,第二束激光L2经X向位移干涉计805及X向反射镜812,用于确定目标测头808的X向位移量Dx,第三束激光L3经第一反射镜803反射至Z向位移干涉计804,经Z向位移干涉计804及Z向反射镜811,用于确定目标测头808的Z向位移量Dz。固定于调平调心工作4上的被测物体9在气浮转台3的带动下绕转轴匀速转动,再加上目标测头808的移动,实现整个被测物体的内圆柱面的面形扫描测量,得到多个采样点的测量数据,将这些多个采样点的测量数据由计算12进行数据处理,并与理想圆柱面进行比较,即确定出被测物体9内圆柱面的面形误差。As shown in FIG. 2 and FIG. 3, the laser light L emitted from the laser 800 enters the first beam splitter 801 and is divided into two laser beams. The first laser beam L1 is reflected by the second mirror 806, and the target measuring interferometer 807 and the target probe 808 are transmitted. For measuring the absolute distance D from the inner cylindrical surface of the object 9 to be measured; the other laser beam is split by the second beam splitter 802 into a second laser beam L2 and a third laser beam L3, and the second laser beam L2 is passed through X. The displacement interferometer 805 and the X-direction mirror 812 are used to determine the X-direction displacement amount Dx of the target probe 808, and the third beam laser L3 is reflected by the first mirror 803 to the Z-direction displacement interferometer 804, and is displaced by the Z-direction. The interferometer 804 and the Z-direction mirror 811 are used to determine the Z-direction displacement amount Dz of the target probe 808. The object to be measured 9 fixed on the leveling and aligning work 4 is rotated at a constant speed around the rotating shaft by the air floating turret 3, and the movement of the target measuring head 808 is performed to realize the surface scanning of the inner cylindrical surface of the entire object to be measured. The measurement data of the plurality of sampling points are obtained, and the measurement data of the plurality of sampling points are processed by the calculation 12 and compared with the ideal cylindrical surface to determine the surface error of the cylindrical surface of the object 9 to be measured.
目标测量干涉计807、X向位移干涉计805、Z向位移干涉计806是测量与被测物体9的内圆柱面的绝对距离D、目标测头808的X向位移量Dx、目标测头808的Z向位移量Dz的核心器件,以目标测量干涉计807为例,其具体结构如图4所示,入射光进入干涉计807后被干涉计内的分光镜反射和透射后分成两部分,被反射的部分进入目标测头808成为测量光,经目标测头内的汇聚透镜后汇聚成一点照射在被测物9的表面上,然后被被测表面9反射回来经过目标测头后再进入干涉计807的分光镜;透射部分的入射光镜汇聚透镜汇聚后照射在参考平面并被反回来作为参考光,在进入干涉计807的分光镜。参考光和测量光在干涉计807的分光镜中发生干涉形成干涉光,干涉光被光电转换器接收并形成干涉信号。通过数干涉信号脉冲数的变化即可获得目标测头808到被测物9的表面距离变化,具体的工作原理为多波长干涉原理。The target measurement interferometer 807, the X-direction displacement interferometer 805, and the Z-direction displacement interferometer 806 measure the absolute distance D from the inner cylindrical surface of the object 9 to be measured, the X-direction displacement amount Dx of the target probe 808, and the target probe 808. The core device of the Z-direction displacement amount Dz is exemplified by the target measurement interferometer 807. The specific structure is shown in FIG. 4, and the incident light enters the interferometer 807 and is reflected and transmitted by the spectroscope in the interferometer to be divided into two parts. The reflected portion enters the target probe 808 to become measurement light. After being concentrated by the converging lens in the target probe, it converges to a point on the surface of the object to be tested 9, and is then reflected by the surface to be measured 9 and passes through the target probe. The beam splitter of the interferometer 807; the incident lens condenser lens of the transmissive portion converges and illuminates the reference plane and is returned as the reference light, entering the beam splitter of the interferometer 807. The reference light and the measurement light interfere in the beam splitter of the interferometer 807 to form interference light which is received by the photoelectric converter and forms an interference signal. The surface distance variation of the target probe 808 to the measured object 9 can be obtained by changing the number of interference signal pulses. The specific working principle is the principle of multi-wavelength interference.
多波长干涉原理是将多个不同波长合成来组成一个合成波长,这个合成波长比任何一个组成其的波长值都大,利用这个更大的合成波长作为测量标尺就可以大幅度增加绝对距离测量的范围。如图5所示,以双波长为例,激光器发出的双波长分别为λ1与λ2同时入射干涉计,两波长都经过干涉计的两个光臂,再被输出端的光电探测器接收。 The principle of multi-wavelength interference is to synthesize a plurality of different wavelengths to form a composite wavelength, which is larger than any one of the wavelength values. By using this larger synthetic wavelength as a measuring scale, the absolute distance measurement can be greatly increased. range. As shown in FIG. 5, taking dual wavelengths as an example, the two wavelengths emitted by the laser are λ 1 and λ 2 respectively incident on the interferometer, and both wavelengths pass through the two optical arms of the interferometer, and are received by the photodetectors at the output end.
设两光波波长为λ1和λ21>λ2),被测距离(干涉计两臂程差)为L,在n=1时,两波长分别测量后,有如下公式成立:Let the wavelengths of the two light waves be λ 1 and λ 21 > λ 2 ), and the measured distance (the two-arm difference of the interferometer) is L. When n=1, after the two wavelengths are measured separately, the following formula holds:
Figure PCTCN2016101894-appb-000001
Figure PCTCN2016101894-appb-000001
Figure PCTCN2016101894-appb-000002
Figure PCTCN2016101894-appb-000002
φ1,φ2为分别在波长λ1和λ2下测得的相位差,两式做差可得:φ 1 , φ 2 are the phase differences measured at the wavelengths λ 1 and λ 2 respectively, and the difference between the two equations is obtained:
Figure PCTCN2016101894-appb-000003
Figure PCTCN2016101894-appb-000003
由上式可以看出,Δφ为λs的函数,而λs可表示为λs=λ1λ2/(λ12),λs为等效合成波长。可以看出,多波长干涉法与单波长干涉法最大的不同之处在于,被测距离的相位改变是由多个波长同时决定的,因此产生了一个由它们的合成波长λs决定的相位差Δφ,整个测量过程就等效于是由这个更大的测量波长λs完成。As can be seen from the above equation, Δφ is a function of λ s , and λ s can be expressed as λ s = λ 1 λ 2 /(λ 1 - λ 2 ), and λ s is an equivalent synthetic wavelength. It can be seen that the biggest difference between multi-wavelength interferometry and single-wavelength interferometry is that the phase change of the measured distance is determined by multiple wavelengths simultaneously, thus producing a phase difference determined by their combined wavelength λ s . Δφ, the entire measurement process is equivalent to being completed by this larger measurement wavelength λ s .
若要计算被测距离L与探测器两波长相位测量的关系,可用如下方法,设分别用单波长测量时得到:To calculate the relationship between the measured distance L and the two-wavelength phase measurement of the detector, the following method can be used to obtain a single wavelength measurement:
L=(λ1/2)(m11)           (4)L=(λ 1 /2)(m 11 ) (4)
L=(λ2/2)(m22)           (5)L=(λ 2 /2)(m 22 ) (5)
上式中m1、m2为对应于波长λ1与λ2下干涉级数的整数部分,ε1和ε2对应小数部分。令ms=m2-m1,εs=ε21,则有:In the above formula, m 1 and m 2 are integer parts corresponding to the interference order of the wavelengths λ 1 and λ 2 , and ε 1 and ε 2 correspond to the fractional part. Let m s =m 2 -m 1 , ε s21 , then:
L=(λs/2)(mss)            (6)L=(λ s /2)(m ss ) (6)
上式中λs=λ1λ2/(λ12),ms和εs分别为λs干涉级次的整数部分和小数部分。设被测距离的粗测值为Lc,不确定度为ΔLp,若选定合适的激光波长,使得粗测不确定度满足条件ΔLc<(λs/4-ΔLp),则仅通过计算就可以得到干涉级整数部分msIn the above formula, λ s = λ 1 λ 2 / (λ 1 - λ 2 ), and m s and ε s are the integer part and the fractional part of the λ s interference order, respectively. Let the measured value of the measured distance be L c and the uncertainty is ΔL p . If the appropriate laser wavelength is selected so that the coarse measurement uncertainty satisfies the condition ΔL c <(λ s /4-ΔL p ), then only The interference level integer part m s can be obtained by calculation:
Figure PCTCN2016101894-appb-000004
Figure PCTCN2016101894-appb-000004
两波长的小数相位ε1和ε2通过信号解调电路计算得到,从而得到εs的值,再结合(6)式就可以精确计算出距离L。 The fractional phases ε 1 and ε 2 of the two wavelengths are calculated by the signal demodulation circuit to obtain the value of ε s , and the distance L can be accurately calculated by combining the equation (6).
本实施例中Z向位移测量干涉计(804)和X向位移测量干涉计(805)的结构与目标测量干涉计(807)的结构一致,不同的地方是参考测头的焦距不一样,从而使测头的工作距离不同,测量范围不一样。The structure of the Z-direction displacement measuring interferometer (804) and the X-direction displacement measuring interferometer (805) in this embodiment is consistent with the structure of the target measuring interferometer (807), and the difference is that the focal length of the reference measuring head is different, thereby The working distance of the probe is different and the measuring range is different.
本实施例的测量装置中,三束激光L1、L2、L3的强度可以相同,也可以不同,优选为三束激光强度相同。此时,第一分光镜801优选为33/67分光镜,第二分光镜为50/50分光镜。In the measuring apparatus of the present embodiment, the intensity of the three laser beams L1, L2, and L3 may be the same or different, and it is preferable that the three laser beams have the same intensity. At this time, the first beam splitter 801 is preferably a 33/67 beam splitter, and the second beam splitter is a 50/50 beam splitter.
为了使测量的圆柱面内径尽可能小,第一分光镜801、第二分光镜802、第一反射镜803、Z向位移干涉计804、Z向参考测头809、X向位移干涉计805、X向参考测头810、第二反射镜806、目标测量干涉计807、目标测头808均选用小型化设计,尺寸均小于10mm×10mm×10mm,其中目标测头808优选为汇聚透镜,光轴与X轴方向平行,最大直径小于10mm,焦距小于500μm,焦点小于6μm,NA大于0.5。In order to make the measured inner diameter of the cylindrical surface as small as possible, the first beam splitter 801, the second beam splitter 802, the first mirror 803, the Z-direction displacement interferometer 804, the Z-direction reference probe 809, the X-direction displacement interferometer 805, The X-direction reference probe 810, the second mirror 806, the target measurement interferometer 807, and the target probe 808 all adopt a miniaturized design, and the dimensions are all less than 10 mm×10 mm×10 mm, wherein the target probe 808 is preferably a converging lens and an optical axis. Parallel to the X-axis direction, the maximum diameter is less than 10 mm, the focal length is less than 500 μm, the focal point is less than 6 μm, and the NA is greater than 0.5.
目标测头808与目标测量干涉计807为一整体,可以在水平面内旋转,优选可旋转180°,这种可旋转设计方便进行小口径内圆柱面和大口径外圆柱面测量切换,而无需设计很长的Z向位移测量参考反射镜6。通过合理控制二维运动台5的X向平移运动,可保持汇聚透镜808到被测面的距离基本恒定,这是高精度圆柱面面形测量的基本保障。The target probe 808 is integral with the target measuring interferometer 807 and can be rotated in a horizontal plane, preferably 180°. This rotatable design facilitates measurement switching between a small-caliber inner cylindrical surface and a large-diameter outer cylindrical surface without design. The long Z-direction displacement measures the reference mirror 6. By properly controlling the X-direction translational motion of the two-dimensional motion table 5, the distance from the condenser lens 808 to the measured surface can be kept substantially constant, which is the basic guarantee for the high-precision cylindrical surface measurement.
本发明实施例还提供一种面形误差测量方式,采用前述的测量装置,包括以下步骤,如图6所示:The embodiment of the invention further provides a surface shape error measurement method, which adopts the foregoing measurement device, and includes the following steps, as shown in FIG. 6:
步骤A:将被测物体9放置于调平调心工作台4上调平调心,使得被测物体9的被测圆柱面的轴线与转台3的转轴重合;Step A: placing the measured object 9 on the leveling and aligning workbench 4 to level the aligning, so that the axis of the measured cylindrical surface of the measured object 9 coincides with the rotating shaft of the turntable 3;
具体的,首先,给测量装置上电,启动控制箱11,待系统稳定后,将待测圆柱面9置于调平调心工作台4上。Specifically, first, the measuring device is powered on, and the control box 11 is activated. After the system is stabilized, the cylindrical surface 9 to be tested is placed on the leveling and aligning table 4.
利用杠杆表对被测物体9进行调平,将杠杆表表针与被测物体9顶部相接触,转动气浮转台3,利用调平调心工件台4调节圆柱面的倾斜,最后使圆柱面旋转一周,杠杆表的读数在微米量级变化。The object to be measured 9 is leveled by the lever table, the lever of the lever is brought into contact with the top of the object to be measured 9, the air float table 3 is rotated, the tilt of the cylindrical surface is adjusted by the leveling workpiece table 4, and finally the cylindrical surface is rotated. In one week, the readings of the lever table vary on the order of micrometers.
利用激光测量系统8对被测物体9进行调心,通过控制二维运动台5的X向平移运动和Z方向的运动,将目标测头808置于待测圆柱面9内任意高度处,且目标测头8距待测圆柱面表面预定距离,优选为约0.6mm处,再次转动气浮转台3,利用调平调心工件台4调整待测圆柱面的偏心,使 待测圆柱面旋转一周,目标测头808到被测圆柱面距离的变化量在微米量级。The object to be measured 9 is aligned by the laser measuring system 8, and the target probe 808 is placed at any height within the cylindrical surface 9 to be tested by controlling the X-direction translational movement of the two-dimensional motion table 5 and the movement in the Z direction, and The target probe 8 is spaced apart from the surface of the cylindrical surface to be tested by a predetermined distance, preferably about 0.6 mm, and the air float table 3 is rotated again, and the eccentricity of the cylindrical surface to be tested is adjusted by the leveling and aligning workpiece table 4 The cylindrical surface to be tested is rotated one revolution, and the amount of change of the distance between the target probe 808 and the measured cylindrical surface is on the order of micrometers.
综合考虑杠杆表及激光测量系统8的测量结果,反复调整圆柱面的倾斜及偏心,最后使圆柱面旋转一周,杠杆表及激光测量系统8的测量结果的变化均小于一阈值,一般为1m。此时可以认为圆柱面轴线与转轴重合。Considering the measurement results of the lever table and the laser measuring system 8, the inclination and eccentricity of the cylindrical surface are repeatedly adjusted, and finally the cylindrical surface is rotated one revolution, and the measurement results of the lever table and the laser measuring system 8 are all less than a threshold value, generally 1 m. At this point, it can be considered that the axis of the cylindrical surface coincides with the axis of rotation.
步骤B:获取理想面形;Step B: obtaining an ideal shape;
将被测面几何参数逐一输入到计算机12中,以圆柱形为例,几何参数包括圆柱面最顶部高度Z0,圆柱面曲率半径R0,圆柱面的母线长度等,计算机12的数据处理装置基于该些几何参数计算出理想面形。The geometric parameters of the measured surface are input into the computer 12 one by one. Taking a cylindrical shape as an example, the geometric parameters include the topmost height Z0 of the cylindrical surface, the radius of curvature R0 of the cylindrical surface, the length of the busbar of the cylindrical surface, etc., and the data processing device of the computer 12 is based on the These geometric parameters calculate the ideal shape.
步骤C:利用激光测量系统8对被测物体9的被测面进行扫描采样;Step C: scanning and sampling the measured surface of the object 9 to be measured by using the laser measuring system 8;
控制箱11发出指令使激光测量系统8的目标测头808垂直圆柱面表面,并从圆柱面的顶部开始扫描,沿着圆柱面的母线方向匀速下降直至目标测头运动至圆柱面的底部,同时匀速转动气浮转台3,对圆柱面进行旋转扫描,直至扫描完整个圆柱面,得到多个采样点的测量数据,所述测量数据包括转台运动时间、被测面与目标测头808之间的绝对距离、目标测头808在测量该采样点时的X向位移量和Z向位移量。扫描过程中,计算机12基于被测面预先输入参数确定被测面的大致形状,并控制目标测头808与被测面相隔预定距离,目标测头808到被测面的距离需要大于目标测头808的焦距,由于在目标测头808的焦点处容易受灰尘颗粒及表面瑕疵的干扰,通过大于焦距的设计能够提高目标测头808抗环境干扰的能力,本实施中上述预定距离优选为约0.6mm。扫描过程中转台3始终以一恒定速率转动,该速率由采样间隔决定。The control box 11 issues an instruction to make the target probe 808 of the laser measuring system 8 perpendicular to the cylindrical surface, and scans from the top of the cylindrical surface, and descends uniformly along the direction of the busbar of the cylindrical surface until the target probe moves to the bottom of the cylindrical surface, while The air floating turntable 3 is rotated at a constant speed, and the cylindrical surface is rotated and scanned until the entire cylindrical surface is scanned to obtain measurement data of a plurality of sampling points, the measurement data including the rotation time of the turntable, the measured surface and the target probe 808 The absolute distance, the X-direction displacement amount and the Z-direction displacement amount of the target probe 808 when measuring the sampling point. During the scanning process, the computer 12 determines the approximate shape of the measured surface based on the pre-input parameters of the measured surface, and controls the target probe 808 to be separated from the measured surface by a predetermined distance. The distance from the target probe 808 to the measured surface needs to be greater than the target probe. The focal length of 808 is easy to be disturbed by dust particles and surface flaws at the focus of the target probe 808. The design of the focal length can improve the ability of the target probe 808 to resist environmental interference. In the present embodiment, the predetermined distance is preferably about 0.6. Mm. The turntable 3 is always rotated at a constant rate during scanning, which is determined by the sampling interval.
步骤D:获取实测面形;Step D: obtaining a measured surface shape;
计算机12的数据处理装置基于激光测量系统8获得的多个采样点的测量数据计算出实测圆柱面的数据。The data processing device of the computer 12 calculates the data of the measured cylindrical surface based on the measurement data of the plurality of sampling points obtained by the laser measuring system 8.
步骤E:获得被测面的面形误差;Step E: obtaining a surface shape error of the measured surface;
计算机12的比较模块对理想面形和实测面形进行比较计算,获得被测面面形误差。The comparison module of the computer 12 compares the ideal surface shape and the measured surface shape to obtain a surface shape error of the measured surface.
本发明中为了实现高精度测量,还可以进行二维运动台5中X向、Z 向运动机构直线度误差标定,Z向参考测头与转轴夹角的标定,X向参考测头与转轴垂直度的标定,目标测头光轴相对转轴的偏心量及垂直度标定等工作,考虑测量中的误差。In the present invention, in order to achieve high-precision measurement, X-direction and Z in the two-dimensional motion table 5 can also be performed. Calibration of the straightness error of the moving mechanism, calibration of the angle between the Z-direction reference probe and the rotating shaft, calibration of the X-direction reference probe and the perpendicularity of the rotating shaft, and the eccentricity and perpendicularity calibration of the optical axis of the target measuring head relative to the rotating shaft, etc. The error in the measurement.
本发明中,光学测量传感器容易受环境的温度、湿度、压强以及气流扰动的影响,温度、湿度、压强的变化使空气折射率发生变化,气流扰动引起空气折射率的分布不均匀。因此,除了对测量环境的温度、湿度、压强进行严格控制外,还可以增加温度、湿度和气压测量传感器,便于对环境参量进行实时补偿,而且还在测量系统外围面增加了防护罩降低气流扰动的影响。In the present invention, the optical measuring sensor is susceptible to environmental temperature, humidity, pressure, and airflow disturbance. The change in temperature, humidity, and pressure changes the refractive index of the air, and the airflow disturbance causes uneven distribution of the refractive index of the air. Therefore, in addition to strict control of the temperature, humidity and pressure of the measurement environment, temperature, humidity and barometric pressure sensors can be added to facilitate real-time compensation of environmental parameters, and a protective cover is added to the peripheral surface of the measurement system to reduce airflow disturbance. Impact.
应注意,附图中各部件的形状和尺寸不反映真实大小和比例,而仅示意本发明实施例的内容。It should be noted that the shapes and sizes of the various components in the drawings do not reflect the true size and proportions, but merely illustrate the contents of the embodiments of the present invention.
实施例中提到的方向用语,例如“上”、“下”、“前”、“后”、“左”、“右”等,仅是参考附图的方向,并非用来限制本发明的保护范围。并且上述实施例可基于设计及可靠度的考虑,彼此混合搭配使用或与其他实施例混合搭配使用,即不同实施例中的技术特征可以自由组合形成更多的实施例。The directional terms mentioned in the embodiments, such as "upper", "lower", "front", "back", "left", "right", etc., are merely referring to the directions of the drawings, and are not intended to limit the invention. protected range. The above embodiments may be used in combination with other embodiments or based on design and reliability considerations, that is, the technical features in different embodiments may be freely combined to form more embodiments.
需要说明的是,在附图或说明书正文中,未绘示或描述的实现方式,均为所属技术领域中普通技术人员所知的形式,并未进行详细说明。此外,上述对各元件和方法的定义并不仅限于实施例中提到的各种具体结构、形状或方式,本领域普通技术人员可对其进行简单地更改或替换,例如:It should be noted that the implementations that are not shown or described in the drawings or the text of the specification are all known to those of ordinary skill in the art and are not described in detail. In addition, the above definitions of the various elements and methods are not limited to the specific structures, shapes or manners mentioned in the embodiments, and those skilled in the art can simply modify or replace them, for example:
(1)调平调心工作台4并非是必需的,可知直接将被测物9放置在转台3上进行调节,避免倾斜和偏心;(1) It is not necessary to level the centering table 4, and it is known that the object to be tested 9 is directly placed on the turntable 3 for adjustment to avoid tilting and eccentricity;
(2)激光器800不必须设置在控制箱11内,其可以设置其他位置,例如侧板101上,此时采用光纤或光波导来将激光器800发射的激光传输至第一分光镜801即可;(2) The laser 800 is not necessarily disposed in the control box 11, and may be disposed at other positions, such as the side plate 101. At this time, the optical fiber or the optical waveguide is used to transmit the laser light emitted by the laser 800 to the first beam splitter 801;
(3)采用一体成型的L型固定杆来代替悬臂6和加长杆7,减少组件。(3) Replace the cantilever 6 and the extension rod 7 with an integrally formed L-shaped fixing rod to reduce the assembly.
以上所述的具体实施例,对本发明的目的、技术方案和有益效果进行了进一步详细说明,应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 The specific embodiments of the present invention have been described in detail in the foregoing detailed description of the embodiments of the present invention. All modifications, equivalents, improvements, etc., made within the spirit and scope of the invention are intended to be included within the scope of the invention.

Claims (18)

  1. 一种旋转轴对称曲面面形误差的测量装置,其特征在于,包括:A measuring device for rotating axisymmetrical surface shape error, comprising:
    基座(1);Base (1);
    转台(3),设置在基座(1)上,用于带动被测物体(9)绕转轴旋转;a turntable (3) is disposed on the base (1) for driving the object to be tested (9) to rotate around the rotating shaft;
    激光测量系统(8),用于在所述被测物体(9)旋转的过程中,对所述被测物体(9)的被测面进行扫描采样,得到若干个采样点数据;以及a laser measuring system (8) for scanning and sampling the measured surface of the measured object (9) during the rotation of the measured object (9) to obtain a plurality of sampling point data;
    计算装置,基于所述被测面的几何参数及所述若干个采样点数据,计算面形误差。The computing device calculates a surface shape error based on the geometric parameters of the measured surface and the plurality of sampling point data.
  2. 根据权利要求1所述的测量装置,其特征在于,所述计算装置包括:The measuring device of claim 1 wherein said computing device comprises:
    数据处理模块,基于输入的被测面几何参数计算出理想面形,基于多个采样点数据计算出实测面形;以及The data processing module calculates an ideal surface shape based on the input geometric parameters of the measured surface, and calculates a measured surface shape based on the plurality of sampling point data;
    比较模块,将所述理想面形与实测面形进行比较计算,确定并输出面形误差。Comparing the module, comparing the ideal surface shape with the measured surface shape, and determining and outputting the surface shape error.
  3. 根据权利要求1所述的测量装置,其特征在于,所述激光测量系统(8)包括:The measuring device according to claim 1, characterized in that the laser measuring system (8) comprises:
    激光器(800),用于发射测量用激光;a laser (800) for emitting a laser for measurement;
    分光装置,设置于所述激光器的光路后端,用于将所述激光分为第一激光、第二激光以及第三激光;a light splitting device disposed at a rear end of the optical path of the laser for dividing the laser into a first laser, a second laser, and a third laser;
    目标测量模块,用于基于所述第一激光测量自身与被测面之间的绝对距离D;a target measuring module, configured to measure an absolute distance D between itself and the measured surface based on the first laser;
    X向测量模块,用于基于所述第二激光测量所述目标测量模块的X向位移量Dx;以及An X-direction measurement module, configured to measure an X-direction displacement amount Dx of the target measurement module based on the second laser;
    Z向测量模块,用于基于所述第三激光测量所述目标测量模块的Z向位移量Dz;a Z-direction measurement module, configured to measure a Z-direction displacement amount Dz of the target measurement module based on the third laser;
    其中,X向为水平方向,Z向为竖直方向,每个采样点数据均包括该点处测量的所述绝对距离D、所述X向位移量Dx和所述Z向位移量Dz。Wherein, the X direction is a horizontal direction and the Z direction is a vertical direction, and each sampling point data includes the absolute distance D measured at the point, the X-direction displacement amount Dx, and the Z-direction displacement amount Dz.
  4. 根据权利要求3所述的测量装置,其特征在于,所述测量装置还包括:控制装置; The measuring device according to claim 3, wherein the measuring device further comprises: a control device;
    其中,当所述被测面为圆柱面时,所述控制装置控制控制转台(3)转动,并控制激光测量系统(8)的目标测量模块沿着圆柱面的母线方向从所述圆柱面顶部匀速下降至圆柱面的底部完成扫描采样。Wherein, when the measured surface is a cylindrical surface, the control device controls the rotation of the control turntable (3), and controls the target measurement module of the laser measurement system (8) from the top of the cylindrical surface along the direction of the busbar of the cylindrical surface The sampling is completed by dropping to the bottom of the cylindrical surface at a constant speed.
  5. 根据权利要求4所述的测量装置,其特征在于,The measuring device according to claim 4, characterized in that
    所述基座(1)包括:隔振台(102)及与所述隔振台(102)垂直设置且位于所述隔振台(102)一端侧的侧板(101);The base (1) includes: a vibration isolation table (102) and a side plate (101) disposed perpendicular to the vibration isolation table (102) and located at one end side of the vibration isolation table (102);
    所述测量装置还包括:The measuring device further includes:
    框架(2),架设在所述基座(1)上方,包括:横梁(201)及支撑横梁的两支架(202);a frame (2), erected above the base (1), comprising: a beam (201) and two brackets (202) supporting the beam;
    二维运动台(5),安装在所述侧板(101)上,与所述转台(3)上表面垂直,能够沿X向和/或Z向移动;a two-dimensional moving table (5) mounted on the side plate (101), perpendicular to the upper surface of the turntable (3), capable of moving in the X direction and/or the Z direction;
    悬臂(6),平行于所述转台(3)上表面设置,悬臂(6)的第一端(601)固接于所述二维运动台(5),悬臂(6)的第二端(602)位于所述转台(3)上方;以及a cantilever (6) is disposed parallel to the upper surface of the turntable (3), and the first end (601) of the cantilever (6) is fixed to the two-dimensional motion table (5), and the second end of the cantilever (6) 602) located above the turntable (3);
    加长杆(7),平行于Z向设置,加长杆(7)的第一端(701)固接于悬臂(6)的第二端(602),加长杆(7)的第二端(702)悬设于所述转台(3)上方并指向转台(3)上表面。The extension rod (7) is disposed parallel to the Z direction, the first end (701) of the extension rod (7) is fixed to the second end (602) of the cantilever (6), and the second end of the extension rod (7) (702) ) is suspended above the turntable (3) and directed to the upper surface of the turntable (3).
  6. 根据权利要求5所述的测量装置,其特征在于,The measuring device according to claim 5, characterized in that
    所述分光装置包括:The spectroscopic device includes:
    第一分光镜(801)、第二分光镜(802)及第一反射镜(803),沿Z向由下至上依次排列在所述悬臂(6)上,所述第一分光镜(801)接收所述激光,沿悬臂(6)长度方向出射第一激光,沿Z向向上出射第二激光和第三激光至第二分光镜(802),所述第二分光镜(802)沿悬臂(6)长度方向出射第二激光,沿Z向向上出射第三激光至第一反射镜(803),第三激光经所述第一反射镜(803),沿沿悬臂(6)长度方向出射;a first beam splitter (801), a second beam splitter (802), and a first mirror (803) are sequentially arranged on the cantilever (6) in a Z-direction from bottom to top, the first beam splitter (801) Receiving the laser, emitting a first laser along the length of the cantilever (6), and a second laser and a third laser to the second beam splitter (802) along the Z direction, the second beam splitter (802) along the cantilever ( 6) emitting a second laser in the longitudinal direction, and emitting a third laser in the Z direction upward to the first mirror (803), and the third laser is emitted along the length of the cantilever (6) via the first mirror (803);
    所述激光测量系统(8)还包括:The laser measurement system (8) further includes:
    第二反射镜(806),用于反射第三激光;a second mirror (806) for reflecting the third laser;
    Z向反射镜(811),设置于所述横梁(201)的底部,与所述Z向测量模块相对设置;以及a Z-mirror (811) disposed at a bottom of the beam (201) opposite to the Z-direction measuring module;
    X向反射镜(812),设置在所述支架(202)之一的内侧,与所述X 向测量模块相对设置;An X-ray mirror (812) disposed on an inner side of one of the brackets (202), and the X Relatively set to the measurement module;
    所述第二反射镜(806)、Z向测量模块及X向测量模块沿Z向由下至上依次排列在所述悬臂(6)加长杆(7)的第一端(701)上,分别与所述的第一分光镜(801)、第二分光镜(802)及第一反射镜(803)向对应,分别接收所述第一激光、第二激光及第三激光;The second mirror (806), the Z-direction measuring module and the X-direction measuring module are arranged in the Z direction from bottom to top on the first end (701) of the cantilever (6) extension rod (7), respectively The first beam splitter (801), the second beam splitter (802), and the first mirror (803) are correspondingly received, respectively receiving the first laser, the second laser, and the third laser;
    其中,所述目标测量模块设置在加长杆(7)的第二端(702)上,接收经所述第二反射镜(806)反射的第三激光。The target measurement module is disposed on the second end (702) of the extension rod (7) and receives the third laser light reflected by the second mirror (806).
  7. 根据权利要求6所述的测量装置,其特征在于,所述目标测量模块在水平方向能够旋转180°。The measuring device according to claim 6, wherein the target measuring module is rotatable by 180 in a horizontal direction.
  8. 根据权利要求6所述的测量装置,其特征在于,所述测量装置还包括:The measuring device according to claim 6, wherein the measuring device further comprises:
    调平调心工作台(4),固定于所述转台(3)的顶部;Leveling the centering table (4), fixed to the top of the turntable (3);
    其中,所述被测物体固定于所述调平调心工作台(4)上,通过所述调平调心工作台(4)实现对被测物体(9)的调平调心;The object to be measured is fixed on the leveling and aligning table (4), and the leveling and aligning of the object to be tested (9) is realized by the leveling and aligning table (4);
    所述框架(2)、转台(3)及调平调心工作台(4)共轴,为Z方向。The frame (2), the turntable (3) and the leveling and aligning table (4) are coaxial, in the Z direction.
  9. 根据权利要求3所述的测量装置,其特征在于,所述目标测量模块包括:The measuring device according to claim 3, wherein the target measuring module comprises:
    目标测量干涉计(807);以及Target measurement interferometer (807);
    位于目标测量干涉计(807)测量方向上的目标测头(808);a target probe (808) located in the direction of measurement of the target measurement interferometer (807);
    其中,所述目标测头(808)为汇聚透镜,所述汇聚透镜直径小于10mm,焦距小于500μm,NA大于0.5。Wherein, the target probe (808) is a converging lens, the converging lens has a diameter of less than 10 mm, a focal length of less than 500 μm, and an NA greater than 0.5.
  10. 根据权利要求10所述的测量装置,其特征在于:The measuring device according to claim 10, characterized in that:
    所述Z向测量模块包括:Z向位移干涉计(804)以及位于Z向位移干涉计(804)测量方向上的Z向参考测头(809);The Z-direction measurement module includes: a Z-direction displacement interferometer (804) and a Z-directed reference probe (809) located in a measurement direction of the Z-direction displacement interferometer (804);
    所述X向测量模块包括:X向位移干涉计(805)以及位于X向位移干涉计(805)测量方向上的X向参考测头(810);The X-direction measurement module includes: an X-direction displacement interferometer (805) and an X-directed reference probe (810) located in a measurement direction of the X-direction displacement interferometer (805);
    所述Z向位移干涉计(804)、X向位移干涉计(805)以及目标测量干涉计(807)尺寸小于10mm×10mm×10mm。The Z-direction displacement interferometer (804), the X-direction displacement interferometer (805), and the target measurement interferometer (807) are less than 10 mm x 10 mm x 10 mm in size.
  11. 根据权利要求11所述的测量装置,其特征在于,所述激光器(800)为多波长激光器,所述测量用激光为多波长激光; The measuring device according to claim 11, wherein said laser (800) is a multi-wavelength laser, and said measuring laser is a multi-wavelength laser;
    所述目标测量干涉计(807)、Z向位移干涉计(804)和X向位移干涉计(805)均为基于多波长干涉原理的干涉计。The target measurement interferometer (807), the Z-direction displacement interferometer (804), and the X-direction displacement interferometer (805) are all interferometers based on the principle of multi-wavelength interference.
  12. 根据权利要求6所述的测量装置,其特征在于,所述基座(1)还包括隔振腿(103),用于支撑所述隔振台(102)。The measuring device according to claim 6, characterized in that the base (1) further comprises a vibration isolating leg (103) for supporting the vibration isolating table (102).
  13. 一种旋转轴对称曲面面形误差的测量方法,采用权利要求1-12中任一项所述的测量装置,其特征在于,包括:A measuring device for a rotational axisymmetric curved surface shape error, comprising the measuring device according to any one of claims 1 to 12, comprising:
    步骤A:计算装置基于被测面几何参数获取理想面形;Step A: The computing device obtains an ideal shape based on the geometric parameters of the measured surface;
    步骤B:控制装置控制测量装置中转台(3)旋转,并控制激光测量系统(8)对被测面进行扫描采样,获得各采样点的测量数据;Step B: The control device controls the rotation of the turntable (3) in the measuring device, and controls the laser measuring system (8) to scan and sample the measured surface to obtain measurement data of each sampling point;
    步骤C:计算装置基于所述采样点的测量数据获得实测面形;Step C: The computing device obtains the measured surface shape based on the measurement data of the sampling point;
    步骤D:计算装置基于所述理想面形和所述实测面形获得面形误差。Step D: The computing device obtains a face shape error based on the ideal face shape and the measured face shape.
  14. 根据权利要求13所述的测量方法,其特征在于:The measuring method according to claim 13, wherein:
    所述测量装置还包括:调平调心工作台(4),设置在转台(3)上;The measuring device further comprises: a leveling and aligning workbench (4), which is arranged on the turntable (3);
    所述步骤A之前还包括:Before the step A, the method further includes:
    步骤A’:将被测物体(9)放置于所述调平调心工作台(4)上进行调平调心。Step A': placing the object to be measured (9) on the leveling and aligning table (4) for leveling and aligning.
  15. 根据权利要求13所述的测量方法,其特征在于,The measuring method according to claim 13, wherein
    所述步骤A包括计算装置的数据处理模块接收被测面几何参数,基于所述几何参数计算出理想面形。The step A includes the data processing module of the computing device receiving the geometric parameters of the measured surface, and calculating an ideal surface shape based on the geometric parameters.
  16. 根据权利要求13所述的测量方法,其特征在于,The measuring method according to claim 13, wherein
    所述步骤C包括:计算装置的数据处理模块接收所述各采样点的测量数据,基于所述各采样点的测量数据计算出实测面形。The step C includes: the data processing module of the computing device receives the measurement data of each sampling point, and calculates a measured surface shape based on the measurement data of the sampling points.
  17. 根据权利要求13所述的测量方法,其特征在于,The measuring method according to claim 13, wherein
    所述步骤D包括:计算装置的比较模块接收所述理想面形和实测面形,将实测面形与理想面形进行比较计算,获得面形误差。The step D includes: the comparison module of the computing device receives the ideal surface shape and the measured surface shape, and compares the measured surface shape with the ideal surface shape to obtain a surface shape error.
  18. 根据权利要求13所述的测量方法,其特征在于,所述被测面为圆柱面,The measuring method according to claim 13, wherein the measured surface is a cylindrical surface,
    所述步骤B中的所述扫描采样为:控制转台(3)转动,控制激光测量系统(8)的目标测量模块沿着圆柱面的母线方向从所述圆柱面顶部匀速下降至圆柱面的底部。 The scanning sampling in the step B is: controlling the rotation of the turntable (3), and the target measuring module of the control laser measuring system (8) is uniformly descended from the top of the cylindrical surface to the bottom of the cylindrical surface along the direction of the busbar of the cylindrical surface. .
PCT/CN2016/101894 2016-10-12 2016-10-12 Measurement apparatus and measurement method for surface-shape error of rotating-axis symmetric curved surface WO2018068225A1 (en)

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