CN105420799A - Plating tank, diamond fretsaw manufacturing device and manufacturing method thereof - Google Patents
Plating tank, diamond fretsaw manufacturing device and manufacturing method thereof Download PDFInfo
- Publication number
- CN105420799A CN105420799A CN201511027480.1A CN201511027480A CN105420799A CN 105420799 A CN105420799 A CN 105420799A CN 201511027480 A CN201511027480 A CN 201511027480A CN 105420799 A CN105420799 A CN 105420799A
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- China
- Prior art keywords
- wire guide
- guide roller
- roller
- plating tank
- privates
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
- C25D17/02—Tanks; Installations therefor
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D7/00—Electroplating characterised by the article coated
- C25D7/06—Wires; Strips; Foils
- C25D7/0607—Wires
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electroplating Methods And Accessories (AREA)
Abstract
The invention discloses a plating tank used for diamond fretsaw manufacturing. The plating tank comprises a wire guide roller fixing frame, a tank body, a first wire guide roller, a second wire guide roller and a third wire guide roller, wherein the first wire guide roller, the second wire guide roller and the third wire guide roller are all rotatably arranged on the wire guide roller fixing frame and are arranged in an aligned mode, the diameter of the first wire guide roller and the diameter of the second wire guide roller are smaller than that of the third wire guide roller, the first wire guide roller and the second wire guide roller are arranged in an up-and-down mode, the axis of the first wire guide roller and the axis of the second wire guide roller are located on a same perpendicular line, the tank body used for conducting plating is arranged between the third wire guide roller and the first wire guide roller and the second wire guide roller, the top of the third wire guide roller is flush with that of the first wire guide roller, and the bottom of the third wire guide roller is flush with that of the second wire guide roller. The invention further discloses a diamond fretsaw manufacturing device adopting the plating tank and a diamond fretsaw manufacturing method.
Description
Technical field
The present invention relates to diamond fretsaw manufacturing technology field, particularly relate to a kind of plating tank, diamond fretsaw manufacturing installation and manufacture method thereof.
Background technology
Diamond fretsaw manufacture requirements is high, and how reducing equipment volume, to use outstanding Machine Design to solve this problem qualitatively in efficiency be a great problem, and therefore how admittedly sand thickeies the technology part that principle and mode have just become most critical.Now existing various ways but performance is very different, all can not be in order to be effective outstanding.
Prior art is various, such as, comprise:
Prior art one: embryo line single line manufactures electroplating diamond wire saw through the mode of plating tank.
Prior art two: embryo line, by level two reel, repeatedly manufactures electroplating diamond wire saw in the coiling of plating tank internal recycle.
Prior art three: embryo line, by vertical two reels, repeatedly manufactures electroplating diamond wire saw in the coiling of plating tank internal recycle.
Prior art four: embryo line, by three groups of reels of vertical triangulation, repeatedly manufactures electroplating diamond wire saw in the coiling of plating tank internal recycle.
The shortcoming of prior art is: one-line format speed crosses slow or production line length is long; The transmission of many groups reel is not mated, inner tensions heterogeneity, easily breaks or affects torsion, huge to guide wheel attrition.
Therefore, how to provide a kind of plating tank, homogeneous to realize inner tensions, be current those skilled in the art technical problems urgently to be resolved hurrily.
Summary of the invention
In view of this, the object of the present invention is to provide a kind of plating tank, production line compact construction, take up an area little, can realize the transmission of many group winding rollers and not interfere with each other, inner tensions is homogeneous, broken string can not be caused and affect torsion, small to guide wheel attrition, reduce maintenance cost.
In order to achieve the above object, the invention provides following technical scheme:
A kind of plating tank, for diamond fretsaw manufacture, comprise Wire guide roller anchor, cell body, first Wire guide roller, second Wire guide roller and privates roller, wherein, described first Wire guide roller, described second Wire guide roller and described privates roller is all rotating to be arranged on described Wire guide roller anchor and to align setting, the diameter of described first Wire guide roller and described second Wire guide roller is less than the diameter of described privates roller, described first Wire guide roller and described second Wire guide roller is setting up and down and both axle center is positioned on same vertical line, described cell body for carrying out electroplating is arranged on described privates roller and between described first Wire guide roller and described second Wire guide roller, the top of described privates roller flushes with the top of described first Wire guide roller, the bottom of described privates roller flushes with the bottom of described second Wire guide roller.
Preferably, above-mentioned first Wire guide roller and described second Wire guide roller are all arranged on the right side of described cell body, described privates roller is arranged on the left side of described cell body, line body is carried from the left side and is come through described cell body and be transported to downward vertically after described first Wire guide roller on described second Wire guide roller, realize oppositely being conveyed through described cell body to the right at described privates roller after being conveyed through described cell body left afterwards, and reenter described first Wire guide roller and circulate, repeatedly after circulation composition gauze, send described cell body through described first Wire guide roller.
Preferably, the roller material of above-mentioned first Wire guide roller, described second Wire guide roller and described privates roller is metal material or non-metallic material or composite, and roller material described at least one is metal material.
Preferably, above-mentioned privates roller adopts overall roller notching construction and is driving home roll, and described first Wire guide roller and described second Wire guide roller adopt independent guide groove to take turns and be passive auxiliary roller, and carry bearing independent operation separately.
Preferably, electronickelling plating solution is placed with in above-mentioned cell body.
Preferably, above-mentioned electronickelling plating solution is the electronickelling of watt type or citric acid nickel or nickel sulfamic acid or composition metal nickel.
The present invention also provides a kind of diamond fretsaw manufacturing installation, and comprise the actinobacillus device, embryo line cleaning device, upper sand device, plating tank, washing unit and the take-up that discharge successively, described plating tank is the plating tank as described in above-mentioned any one.
Preferably, above-mentioned upper sand device is by electric field or magnetic field or electrophoresis or Van der Waals force sticking to silicon carbide continuous uniform on embryo line.
The present invention also provides a kind of diamond fretsaw manufacture method, comprising: step 1) by Surface mulch metal level or non-metallic layer or ion rete mode, diamond is processed; Step 2) release embryo line from actinobacillus device; Step 3) described embryo line carries out clean through the surface of embryo line cleaning device to described embryo line, then by the surface of embryo line described in electrically heated or Infrared Heating or micro-wave drying; Step 4) described embryo line adheres to described silicon carbide through upper sand device; Step 5) described embryo line enter plating tank by plating mode described silicon carbide is fixed, described plating tank is the plating tank as described in above-mentioned any one; Step 6) described embryo line through washing unit cleaning after by take-up rolling.
Preferably, above-mentioned plating is one-level plating or multistage plating.
Plating tank provided by the invention, for diamond fretsaw manufacture, comprise Wire guide roller anchor, cell body, first Wire guide roller, second Wire guide roller and privates roller, wherein, described first Wire guide roller, described second Wire guide roller and described privates roller is all rotating to be arranged on described Wire guide roller anchor and to align setting, the diameter of described first Wire guide roller and described second Wire guide roller is less than the diameter of described privates roller, described first Wire guide roller and described second Wire guide roller is setting up and down and both axle center is positioned on same vertical line, described cell body for carrying out electroplating is arranged on described privates roller and between described first Wire guide roller and described second Wire guide roller, the top of described privates roller flushes with the top of described first Wire guide roller, the bottom of described privates roller flushes with the bottom of described second Wire guide roller.During use, line body is carried from the left side and is come through described cell body and be transported to downward vertically after described first Wire guide roller on described second Wire guide roller, in the reverse conveying to the right of described privates roller realization and through described cell body after being conveyed through described cell body left afterwards, and reenter described first Wire guide roller and circulate, repeatedly after circulation composition gauze, described cell body is sent through described first Wire guide roller, this line sending mode for organize coiling more, reasonable in design, and transmission can be avoided not mate, the inhomogenous situation of inner tensions, self production line compact construction, take up an area little, the transmission of many group winding rollers can be realized do not interfere with each other, inner tensions is homogeneous, broken string can not be caused and affect torsion, small to guide wheel attrition, reduce maintenance cost.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
The structural representation of the diamond fretsaw manufacturing installation that Fig. 1 provides for the embodiment of the present invention.
In upper Fig. 1:
Actinobacillus device 1, embryo line cleaning device 2, upper sand device 3, plating tank 4, washing unit 5, take-up 6, first Wire guide roller 7, second Wire guide roller 8, privates roller 9.
Embodiment
For making the object of the embodiment of the present invention, technical scheme and advantage clearly, below in conjunction with the accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Please refer to Fig. 1, the structural representation of the diamond fretsaw manufacturing installation that Fig. 1 provides for the embodiment of the present invention.
Diamond fretsaw manufacturing installation is for the manufacture of diamond fretsaw, comprise the actinobacillus device 1, embryo line cleaning device 2, upper sand device 3, plating tank 4, washing unit 5 and the take-up 6 that discharge successively, during use, step 1) by Surface mulch metal level or non-metallic layer or ion rete mode, diamond is processed, because silicon carbide needs to move to embryo line surface, so need to process diamond; Step 2) release embryo line from actinobacillus device 1; Step 3) embryo line carries out clean through the surface of embryo line cleaning device 2 pairs of embryo lines, then by the surface of electrically heated or Infrared Heating or micro-wave drying embryo line, keeps metallic active surface; Step 4) embryo line adheres to silicon carbide through upper sand device 3, silicon carbide continuous uniform sticks on embryo line by electric field or magnetic field or electrophoresis or Van der Waals force by upper sand device 3, upper sand device 3 can be upper sand barrel, and upper sand barrel can be sand or vertical sand on upper sand or angled manner in level; Step 5) embryo line enter plating tank 4 by plating mode silicon carbide is fixed, electroplate as one-level plating or multistage plating, be placed with electronickelling plating solution in cell body, electronickelling plating solution is the electronickelling of watt type or citric acid nickel or nickel sulfamic acid or composition metal nickel; Step 6) embryo line through washing unit 5 clean after by take-up 6 rolling.
Wherein, plating tank 4 comprises Wire guide roller anchor, cell body, first Wire guide roller 7, second Wire guide roller 8 and privates roller 9, wherein, first Wire guide roller 7, second Wire guide roller 8 and privates roller 9 is all rotating to be arranged on Wire guide roller anchor and to align setting, the diameter of the first Wire guide roller 7 and the second Wire guide roller 8 is less than the diameter of privates roller 9, first Wire guide roller 7 and the second Wire guide roller 8 is setting up and down and both axle center is positioned on same vertical line, cell body for carrying out electroplating is arranged on privates roller 9 and between the first Wire guide roller 7 and the second Wire guide roller 8, the top of privates roller 9 flushes with the top of the first Wire guide roller 7, the bottom of privates roller 9 flushes with the bottom of the second Wire guide roller 8.Simply, adopt the mode of diameter one two little horizontal three wires rollers greatly to electroplate exactly, can certainly horizontal positioned be replaced by vertically or slant setting.During use, line body is carried from the left side and is come through cell body and be transported to downward vertically after the first Wire guide roller 7 on second Wire guide roller 8, realize oppositely being conveyed through cell body to the right at privates roller 9 after being conveyed through cell body left afterwards, and reenter the first Wire guide roller 7 and circulate, repeatedly after circulation composition gauze, cell body is sent through the first Wire guide roller 7, this line sending mode for organize coiling more, reasonable in design, and transmission can be avoided not mate, the inhomogenous situation of inner tensions, self production line compact construction, take up an area little, the transmission of many group winding rollers can be realized do not interfere with each other, inner tensions is homogeneous, broken string can not be caused and affect torsion, small to guide wheel attrition, reduce maintenance cost.
In order to optimize such scheme further, first Wire guide roller 7 and the second Wire guide roller 8 are all arranged on the right side of cell body, privates roller 9 is arranged on the left side of cell body, line body is carried from the left side and is come through cell body and be transported to downward vertically after the first Wire guide roller 7 on second Wire guide roller 8, realizes oppositely conveying to the right and send after cell body after being conveyed through cell body left afterwards at privates roller 9.Result of use is better.
In order to optimize such scheme further, the roller material of the first Wire guide roller 7, second Wire guide roller 8 and privates roller 9 is metal material or non-metallic material or composite, and at least one roller material is metal material, ensure introduce electric current complete plating function, use power supply to include but not limited to direct supply, the pulse power etc.
In order to optimize such scheme further, privates roller 9 adopts overall roller notching construction and is driving home roll, roller fluting is prior art, and the first Wire guide roller 7 and the second Wire guide roller 8 adopt independent guide groove to take turns and be passive auxiliary roller, and carry bearing independent operation separately.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (10)
1. a plating tank, for diamond fretsaw manufacture, is characterized in that, comprises Wire guide roller anchor, cell body, the first Wire guide roller, the second Wire guide roller and privates roller, wherein,
Described first Wire guide roller, described second Wire guide roller and described privates roller be all rotating to be arranged on described Wire guide roller anchor and to align setting,
The diameter of described first Wire guide roller and described second Wire guide roller is less than the diameter of described privates roller, described first Wire guide roller and described second Wire guide roller is setting up and down and both axle center is positioned on same vertical line, described cell body for carrying out electroplating is arranged on described privates roller and between described first Wire guide roller and described second Wire guide roller
The top of described privates roller flushes with the top of described first Wire guide roller, and the bottom of described privates roller flushes with the bottom of described second Wire guide roller.
2. plating tank according to claim 1, it is characterized in that, described first Wire guide roller and described second Wire guide roller are all arranged on the right side of described cell body, described privates roller is arranged on the left side of described cell body, line body is carried from the left side and is come through described cell body and be transported to downward vertically after described first Wire guide roller on described second Wire guide roller, realize oppositely being conveyed through described cell body to the right at described privates roller after being conveyed through described cell body left afterwards, and reenter described first Wire guide roller and circulate, repeatedly after circulation composition gauze, described cell body is sent through described first Wire guide roller.
3. plating tank according to claim 1, it is characterized in that, the roller material of described first Wire guide roller, described second Wire guide roller and described privates roller is metal material or non-metallic material or composite, and roller material described at least one is metal material.
4. plating tank according to claim 1, it is characterized in that, described privates roller adopts overall roller notching construction and for driving home roll, described first Wire guide roller and described second Wire guide roller adopt independent guide groove to take turns and be passive auxiliary roller, and carry bearing independent operation separately.
5. plating tank according to claim 1, is characterized in that, is placed with electronickelling plating solution in described cell body.
6. plating tank according to claim 5, is characterized in that, described electronickelling plating solution is the electronickelling of watt type or citric acid nickel or nickel sulfamic acid or composition metal nickel.
7. a diamond fretsaw manufacturing installation, it is characterized in that, comprise the actinobacillus device, embryo line cleaning device, upper sand device, plating tank, washing unit and the take-up that discharge successively, described plating tank is the plating tank as described in the claims 1-6 any one.
8. diamond fretsaw manufacturing installation according to claim 7, is characterized in that, described upper sand device is by electric field or magnetic field or electrophoresis or Van der Waals force sticking to silicon carbide continuous uniform on embryo line.
9. a diamond fretsaw manufacture method, is characterized in that, comprising:
Step 1) by Surface mulch metal level or non-metallic layer or ion rete mode, diamond is processed;
Step 2) release embryo line from actinobacillus device;
Step 3) described embryo line carries out clean through the surface of embryo line cleaning device to described embryo line, then by the surface of embryo line described in electrically heated or Infrared Heating or micro-wave drying;
Step 4) described embryo line adheres to described silicon carbide through upper sand device;
Step 5) described embryo line enter plating tank by plating mode described silicon carbide is fixed, described plating tank is the plating tank as described in the claims 1-6 any one;
Step 6) described embryo line through washing unit cleaning after by take-up rolling.
10. diamond fretsaw manufacture method according to claim 9, is characterized in that, described plating is one-level plating or multistage plating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511027480.1A CN105420799B (en) | 2015-12-30 | 2015-12-30 | A kind of electroplating bath, diamond fretsaw manufacture device and its manufacture method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201511027480.1A CN105420799B (en) | 2015-12-30 | 2015-12-30 | A kind of electroplating bath, diamond fretsaw manufacture device and its manufacture method |
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| CN105420799A true CN105420799A (en) | 2016-03-23 |
| CN105420799B CN105420799B (en) | 2017-08-08 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107675234A (en) * | 2017-10-30 | 2018-02-09 | 长沙岱勒新材料科技股份有限公司 | The preparation method and device of diamond fretsaw |
| CN107699938A (en) * | 2017-10-18 | 2018-02-16 | 上海都为电子有限公司 | A kind of preparation technology of diamond cutting secant |
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| CN105177660A (en) * | 2015-10-09 | 2015-12-23 | 华晶精密制造股份有限公司 | Horizontal sanding device for diamond cutting wire production |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107699938A (en) * | 2017-10-18 | 2018-02-16 | 上海都为电子有限公司 | A kind of preparation technology of diamond cutting secant |
| CN107699938B (en) * | 2017-10-18 | 2019-12-20 | 上海都为电子有限公司 | Preparation process of diamond cutting line |
| CN107675234A (en) * | 2017-10-30 | 2018-02-09 | 长沙岱勒新材料科技股份有限公司 | The preparation method and device of diamond fretsaw |
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