Summary of the invention
The object of the invention is to, there is provided a kind of diamond fret saw special vertical upper sand Processes and apparatus, it effectively can make up the deficiencies in the prior art, effectively improves the quality of diamond fret saw by vertically going up husky method and apparatus, and effectively improve working (machining) efficiency, reduce tooling cost.
Technical scheme of the present invention: the special vertical upper sand technique of a kind of diamond fret saw, specifically comprises the following steps:
Step a, pre-treatment, by tinsel successively by except oil solution, the first cleaning solution, deruster and the second cleaning solution, removes the oil on tinsel and rust;
Step b, upper sand, successively carries out upper sand by the sand device in sand device and level of vertically going up being filled with diamond grain by pretreated tinsel, makes diamond fret saw.
In the special vertical upper sand technique of front described diamond fret saw, described except oil solution employing degreasing powder solution, the first cleaning solution and the second cleaning solution adopt pure water, and deruster adopts dilute sulphuric acid.
In the special vertical upper sand technique of front described diamond fret saw, be provided with 2 nickel plates in described vertical upper sand device and be filled with diamond grain and nickel sulfate solution, tinsel is penetrated by the bottom of vertically going up sand device and passes from top, in the process of tinsel motion, be 2 nickel plate energisings, nickel plate is as anode, and tinsel is as negative electrode, diamond grain is attached on tinsel, completes first time upper sand;
The tinsel completing first time upper sand is penetrated by one end of sand device in level, pass from the other end, level is provided with 2 nickel plates in sand device and is filled with diamond grain and single nickel salt particle, in the process of tinsel sand device in the level of passing, nickel plate is as anode, tinsel is as negative electrode, after the energising of nickel plate, more diamond grain is adsorbed on tinsel, completes the upper sand of second time;
In the special vertical upper sand technique of front described diamond fret saw, be filled with liquid sulfuric acid nickel in vertical above sand device, level is filled with solid-state single nickel salt in sand device.
In the special vertical upper sand technique of front described diamond fret saw, described tinsel adopts piano wire or high-carbon steel wire.
In the special vertical upper sand technique of front described diamond fret saw, the translational speed of described tinsel is 5m/min ~ 20m/min.
The special vertical upper sand equipment of a kind of diamond fret saw, comprise arrange in turn paying out machine, degreasing tank, the first rinse bath, rust cleaning groove, the second rinse bath, vertical upper sand device, sand device and wire reel in level.
In the special vertical upper sand equipment of aforesaid diamond fret saw, described degreasing tank, the first rinse bath, rust cleaning groove identical with the second rinse bath structure, include cell body, the first changed course pulley, the second changed course pulley and the 3rd changed course pulley, first changed course pulley and the second changed course pulley are symmetrical arranged the top of cell body, the bottom in cell body is located at by 3rd changed course pulley, the first changed course pulley, the second changed course pulley and the 3rd changed course pulley three distribution triangular in shape.
In the special vertical upper sand equipment of aforesaid diamond fret saw, vertical upper sand device comprises the first housing, nickel plate, the 4th changed course pulley and the 5th changed course pulley, first housing is vertically arranged, 4th changed course pulley and the 5th changed course pulley are symmetricly set on top and the bottom of the first housing, top and the bottom of the first housing are equipped with through hole, through hole is wherein provided with O-ring seal, and the first enclosure interior is provided with 2 blocks of symmetrically arranged nickel plates; The bottom of the first housing is also provided with the inlet pipe be communicated with it.The diamond grain in the first housing can be made to be evenly distributed by arranging tracheae.
In the special vertical upper sand equipment of aforesaid diamond fret saw, in level, sand device comprises the second housing, the 6th changed course pulley and the 7th changed course pulley, second housing is horizontally disposed with, 6th changed course pulley and the 7th changed course pulley are symmetricly set on the two ends of the second housing, the two ends of the second housing are equipped with through hole, are provided with 2 blocks of symmetrically arranged nickel plates in the second housing.
Compared with prior art, the present invention is by vertically arranging the first housing, and set up inlet pipe, on the one hand the diamond grain in the first housing is uniformly distributed, can make on the other hand that diamond grain is even must be plated on tinsel, by sand device and wire reel in the paying out machine that arranges in turn, degreasing tank, the first rinse bath, rust cleaning groove, the second rinse bath, vertical upper sand device, level, effectively instead of traditional artificial production method, reduce production cost, and effectively improve production efficiency.
Embodiment
Below in conjunction with drawings and Examples, the present invention is further illustrated, but not as the foundation limited the present invention.
Embodiments of the invention 1: the special vertical upper sand technique of a kind of diamond fret saw, specifically comprises the following steps:
Step a, pre-treatment, by tinsel successively by except oil solution, the first cleaning solution, deruster and the second cleaning solution, removes the oil on tinsel and rust; Described except oil solution employing degreasing powder solution, the first cleaning solution and the second cleaning solution adopt pure water, and deruster adopts dilute sulphuric acid;
Step b, upper sand, successively carries out upper sand by the sand device in sand device and level of vertically going up being filled with diamond grain by pretreated tinsel, makes diamond fret saw.Be provided with 2 nickel plates in described vertical upper sand device and be filled with diamond grain and nickel sulfate solution, tinsel is penetrated by the bottom of vertically going up sand device and passes from top, in the process of tinsel motion, be 2 nickel plate energisings, nickel plate is as anode, tinsel is as negative electrode, and diamond grain is attached on tinsel, completes first time upper sand;
The tinsel completing first time upper sand is penetrated by one end of sand device in level, pass from the other end, level is provided with 2 nickel plates in sand device and is filled with diamond grain and single nickel salt particle, in the process of tinsel sand device in the level of passing, nickel plate is as anode, tinsel is as negative electrode, after the energising of nickel plate, more diamond grain is adsorbed on tinsel, completes the upper sand of second time; Be filled with liquid sulfuric acid nickel in vertical upper sand device, level is filled with solid-state single nickel salt in sand device.Described tinsel adopts piano wire.The translational speed of tinsel is 5m/min.
The special vertical upper sand equipment of a kind of diamond fret saw, as shown in Figure 1, comprises sand device 7 and wire reel 8 in paying out machine 1, degreasing tank 2, first rinse bath 3 arranged in turn, groove 4, second rinse bath 5 that eliminates rust, vertical upper sand device 6, level.
As shown in Figure 2, described degreasing tank 2, first rinse bath 3, rust cleaning groove 4 are identical with the second rinse bath 5 structure, include cell body 9, first changed course pulley 10, second changed course pulley 11 and the 3rd changed course pulley 12, first changed course pulley 10 and the second changed course pulley 11 are symmetrical arranged the top of cell body 9, the bottom in cell body 9 is located at by 3rd changed course pulley 12, the first changed course pulley 10, second changed course pulley 11 and the 3rd changed course pulley 12 three distribution triangular in shape.
As shown in Figure 3, vertical upper sand device 6 comprises the first housing 13, nickel plate 14, the 4th changed course pulley 15 and the 5th changed course pulley 16, first housing 13 is vertically arranged, 4th changed course pulley 15 and the 5th changed course pulley 16 are symmetricly set on top and the bottom of the first housing 13, top and the bottom of the first housing 13 are equipped with through hole, through hole is wherein provided with O-ring seal 17, and the first housing 13 inside is provided with 2 blocks of symmetrically arranged nickel plates 14; The bottom of the first housing 13 is also provided with the inlet pipe 18 be communicated with it.
As shown in Figure 4, in level, sand device 7 comprises the second housing 19, the 6th changed course pulley 20 and the 7th changed course pulley 21, second housing 19 is horizontally disposed with, 6th changed course pulley 20 and the 7th changed course pulley 21 are symmetricly set on the two ends of the second housing 19, the two ends of the second housing 19 are equipped with through hole, are provided with 2 blocks of symmetrically arranged nickel plates 14 in the second housing 19.
Embodiments of the invention 2: the special vertical upper sand technique of a kind of diamond fret saw, specifically comprises the following steps:
Step a, pre-treatment, by tinsel successively by except oil solution, the first cleaning solution, deruster and the second cleaning solution, removes the oil on tinsel and rust; Described except oil solution employing degreasing powder solution, the first cleaning solution and the second cleaning solution adopt pure water, and deruster adopts dilute sulphuric acid;
Step b, upper sand, successively carries out upper sand by the sand device in sand device and level of vertically going up being filled with diamond grain by pretreated tinsel, makes diamond fret saw.Be provided with 2 nickel plates in described vertical upper sand device and be filled with diamond grain and nickel sulfate solution, tinsel is penetrated by the bottom of vertically going up sand device and passes from top, in the process of tinsel motion, be 2 nickel plate energisings, nickel plate is as anode, tinsel is as negative electrode, and diamond grain is attached on tinsel, completes first time upper sand;
The tinsel completing first time upper sand is penetrated by one end of sand device in level, pass from the other end, level is provided with 2 nickel plates in sand device and is filled with diamond grain and single nickel salt particle, in the process of tinsel sand device in the level of passing, nickel plate is as anode, tinsel is as negative electrode, after the energising of nickel plate, more diamond grain is adsorbed on tinsel, completes the upper sand of second time; Be filled with liquid sulfuric acid nickel in vertical upper sand device, level is filled with solid-state single nickel salt in sand device.
Described tinsel adopts high-carbon steel wire.The translational speed of tinsel is 20m/min.
The special vertical upper sand equipment of a kind of diamond fret saw, as shown in Figure 1, comprises sand device 7 and wire reel 8 in paying out machine 1, degreasing tank 2, first rinse bath 3 arranged in turn, groove 4, second rinse bath 5 that eliminates rust, vertical upper sand device 6, level.
As shown in Figure 2, described degreasing tank 2, first rinse bath 3, rust cleaning groove 4 are identical with the second rinse bath 5 structure, include cell body 9, first changed course pulley 10, second changed course pulley 11 and the 3rd changed course pulley 12, first changed course pulley 10 and the second changed course pulley 11 are symmetrical arranged the top of cell body 9, the bottom in cell body 9 is located at by 3rd changed course pulley 12, the first changed course pulley 10, second changed course pulley 11 and the 3rd changed course pulley 12 three distribution triangular in shape.
As shown in Figure 3, vertical upper sand device 6 comprises the first housing 13, nickel plate 14, the 4th changed course pulley 15 and the 5th changed course pulley 16, first housing 13 is vertically arranged, 4th changed course pulley 15 and the 5th changed course pulley 16 are symmetricly set on top and the bottom of the first housing 13, top and the bottom of the first housing 13 are equipped with through hole, through hole is wherein provided with O-ring seal 17, and the first housing 13 inside is provided with 2 blocks of symmetrically arranged nickel plates 14; The bottom of the first housing 13 is also provided with the inlet pipe 18 be communicated with it.
As shown in Figure 4, in level, sand device 7 comprises the second housing 19, the 6th changed course pulley 20 and the 7th changed course pulley 21, second housing 19 is horizontally disposed with, 6th changed course pulley 20 and the 7th changed course pulley 21 are symmetricly set on the two ends of the second housing 19, the two ends of the second housing 19 are equipped with through hole, are provided with 2 blocks of symmetrically arranged nickel plates 14 in the second housing 19.
Embodiments of the invention 3: the special vertical upper sand technique of a kind of diamond fret saw, specifically comprises the following steps:
Step a, pre-treatment, by tinsel successively by except oil solution, the first cleaning solution, deruster and the second cleaning solution, removes the oil on tinsel and rust; Described except oil solution employing degreasing powder solution, the first cleaning solution and the second cleaning solution adopt pure water, and deruster adopts dilute sulphuric acid;
Step b, upper sand, successively carries out upper sand by the sand device in sand device and level of vertically going up being filled with diamond grain by pretreated tinsel, makes diamond fret saw.Be provided with 2 nickel plates in described vertical upper sand device and be filled with diamond grain and nickel sulfate solution, tinsel is penetrated by the bottom of vertically going up sand device and passes from top, in the process of tinsel motion, be 2 nickel plate energisings, nickel plate is as anode, tinsel is as negative electrode, and diamond grain is attached on tinsel, completes first time upper sand;
The tinsel completing first time upper sand is penetrated by one end of sand device in level, pass from the other end, level is provided with 2 nickel plates in sand device and is filled with diamond grain and single nickel salt particle, in the process of tinsel sand device in the level of passing, nickel plate is as anode, tinsel is as negative electrode, after the energising of nickel plate, more diamond grain is adsorbed on tinsel, completes the upper sand of second time; Be filled with liquid sulfuric acid nickel in vertical upper sand device, level is filled with solid-state single nickel salt in sand device.
Described tinsel adopts piano wire.The translational speed of tinsel is 15m/min.
The special vertical upper sand equipment of a kind of diamond fret saw, as shown in Figure 1, comprises sand device 7 and wire reel 8 in paying out machine 1, degreasing tank 2, first rinse bath 3 arranged in turn, groove 4, second rinse bath 5 that eliminates rust, vertical upper sand device 6, level.
As shown in Figure 2, described degreasing tank 2, first rinse bath 3, rust cleaning groove 4 are identical with the second rinse bath 5 structure, include cell body 9, first changed course pulley 10, second changed course pulley 11 and the 3rd changed course pulley 12, first changed course pulley 10 and the second changed course pulley 11 are symmetrical arranged the top of cell body 9, the bottom in cell body 9 is located at by 3rd changed course pulley 12, the first changed course pulley 10, second changed course pulley 11 and the 3rd changed course pulley 12 three distribution triangular in shape.
As shown in Figure 3, vertical upper sand device 6 comprises the first housing 13, nickel plate 14, the 4th changed course pulley 15 and the 5th changed course pulley 16, first housing 13 is vertically arranged, 4th changed course pulley 15 and the 5th changed course pulley 16 are symmetricly set on top and the bottom of the first housing 13, top and the bottom of the first housing 13 are equipped with through hole, through hole is wherein provided with O-ring seal 17, and the first housing 13 inside is provided with 2 blocks of symmetrically arranged nickel plates 14; The bottom of the first housing 13 is also provided with the inlet pipe 18 be communicated with it.
As shown in Figure 4, in level, sand device 7 comprises the second housing 19, the 6th changed course pulley 20 and the 7th changed course pulley 21, second housing 19 is horizontally disposed with, 6th changed course pulley 20 and the 7th changed course pulley 21 are symmetricly set on the two ends of the second housing 19, the two ends of the second housing 19 are equipped with through hole, are provided with 2 blocks of symmetrically arranged nickel plates 14 in the second housing 19.
The paying out machine 1 used in above-described embodiment and wire reel 8 are existing installation, can obtain by buying.