CN102765037A - Process method for removing oxide skin on surface of metal wire - Google Patents
Process method for removing oxide skin on surface of metal wire Download PDFInfo
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- CN102765037A CN102765037A CN2012102982570A CN201210298257A CN102765037A CN 102765037 A CN102765037 A CN 102765037A CN 2012102982570 A CN2012102982570 A CN 2012102982570A CN 201210298257 A CN201210298257 A CN 201210298257A CN 102765037 A CN102765037 A CN 102765037A
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Abstract
A process method for removing oxide skin on the surface of a metal wire is characterized in that a mechanical physical method is adopted to remove the oxide skin on the surface of the metal wire, namely the metal wire is utilized to generate friction with sand grains in power, and the oxide skin on the surface of the metal wire and wiredrawing oil are removed together through the sand grains. The process method has the advantages that the problem of pollution caused by acid cleaning and alkaline cleaning in the welding wire production process is successfully solved through the mechanical physical technology for removing the oxide skin, the alkaline cleaning and acid cleaning process can be saved when the technology is used for copper plating welding wire, the cost of chemical engineering materials such as alkaline and acid is reduced by over 50 yuan per ton, 2/3 of cleaning water is also saved, the technology can also be used for directly producing a white wire (a welding wire free of copper plating), equipment investment is little, and the cost for producing the welding wire is reduced to the lowest.
Description
Technical field
The present invention relates to a kind of processing method of metal material, be specifically related to a kind of method of removing wire surface oxide skin.Be mainly used in surface treatment wiry.
Background technology
General carbon steel metalloid steel can produce layer of oxide layer at the exocuticle of metal after long-term storage, be commonly called as corrosion; In the process of machining, also often by oil pollution, gas cutting mouth edge also can residual a large amount of oxide skin.Welding wire also can get rusty owing to the humidity that deposits the place in or be surperficial unclean.The moisture that contains volume in these greasy dirts and the iron rust, they are to cause weld seam to produce the principal element of pore.And submerged-arc welding is very responsive to iron rust, and weld seam often occurs by the caused pore of iron rust.Therefore, must carry out processing of rust removing to weldment and welding wire surface before the weldering, just scale removal is handled.Now general said wire rod is carried out the pre-treatment line; Be exactly that the oxide skin that it is surperficial is removed clean; And at its surfaces coated last layer borax; Can reduce lousiness, fracture of wire phenomenon in the wire drawing process like this, prolong the service life of wire-drawing die, make the drawing of back can high speed, carry out smoothly.Handle the technology that various wires are still specially united at present; The technology of oxide skin is on traditional removal metal welding wire epidermis:
Wire drawing → electrolytic alkaline cleaning → washing → pickling → washing → passivation → change plating → washing → polishing → layer around → packing;
Because after wire drawing machine drawing repeatedly, make the remaining a large amount of dirts of wire surface: stay a lot of remnants as handling oxide-film that the back generates, phosphating coat etc. through heat treatment, phosphatization or corroding you through strong acid; The pickling overlong time makes wire can stay graphitic carbon and makes wire produce crisp or fracture of wire phenomenon; Attachment after lubricant (hot candied powder) process high temperature, the extruding etc.These dirts are under the situation of high speed travelling wire, and the strong acid treatment of short time is to be difficult to thoroughly remove.Present unique production technology; Be by concentrated acid pond immersion → high pressure water washing → on put guide frame → anode electrolytic tank or the cleaning → plating of alkaline bath cleaning → rinsing bowl.The technology of this special system is extended down to so far from eighties of last century the fifties, is heavily contaminated environment source, owing to adopt strong acid pickling; And strong acid is separated out a large amount of hydrogen; The hydrogen of separating out can pollute 1000 square metres environment, diminishes bad person's body body official, very influences health Jiankang.Owing to adopt by concentrated acid pond immersion → high pressure water washing and anode electrolytic tank or alkaline bath cleaning → rinsing bowl and clean dual cleaning; Very waste water resource is produced about 5000 kilograms of one ton of silk water consumptions, produces a large amount of sewage; Be the heavily contaminated source, also need build treatment tank.This technology and contaminated environment be the polluted underground water resource again, very consumes wealth again.Be that country orders the heavily contaminated source enterprise that forbids.
But there are some problems that can't avoid in the technology of descale on the existing metal welding wire epidermis:
1, sewage disposal difficulty is big.Traditional handicraft: add thermokalite oil removing → washing → pickling and remove oxide → washing → passivation.The sewage of producing is divided into two, and one is the rinse water after the oil removing, the rinse water after the pickling when producing at ordinary times; Another piece is the replacing waste liquid of oil removing, Acidwash solution.Contain a large amount of iron ions in the sewage.
2, sewage disposal: must precipitate with limewash.
3, the bad welding wire that produces after the copper facing, it is cumbersome to do over again again, so the welding wire that traditional handicraft is produced is useless more, and can only work as scrap iron and sell.
Therefore necessary technology to descale on the existing metal welding wire epidermis is improved.
Through the domestic Searches of Patent Literature, do not have to find document that some patents about metal descale aspect are just arranged relevant for welding wire descale aspect, mainly contain the following:
1, one Chinese patent application number is CN200910048408.5, and name is called " 0.03mm special titanium microfilament processing technology ", and this patent discloses a kind of 0.03mm special titanium microfilament processing technology; Belong to metal fining-off field; Its main flow process is handled three parts by wire drawing, heat treatment, oxide skin and is formed, and mould bases and wire drawing axle two fixed method are all adopted in twice wire drawing, adopt special lubricant; Reduced the frictional force at titanium silk surface and wire drawing die calibrating strap position; Twice heat treatment process adopts different heat treatment temperature or annealing point, and the linear velocity that remains a constant speed, and solves the low and bad problem of percentage elongation of tensile strength of titanium silk; The oxide skin processing procedure adopts the method for single line bull continuous wash, reduces the titanium silk at the resistance in putting each link such as guide frame, rinse bath, rinsing bath, oven dry, take-up.
2, the patent No. is CN200720155600.0, and name is called the Chinese patent of " wire surface processor ", and this patent discloses a kind of wire surface processor; Be characterized on two winding rollers, repeatedly being wound with back and forth wire rod; The upper and lower intersection of deck wire is evenly equipped with the steel wire polishing wheel above that, and following polishing wheel leans on axle, bearing fixing on following polishing wheel support, and the support two ends are provided with slide rail and bolt and nut governor motion; Last polishing wheel leans on axle, bearing fixing on last polishing wheel support; The one of which end is connected on the slide block by axle, and slide block is connected with the frame axle, and slide block is provided with the bolt and nut governor motion; Its other end is provided with chute staking and bolt and nut position-limit mechanism, and polishing wheel leans on sprocket wheel or belt pulley, chain or belt to divide a upper and lower word to connect by motor through the speed change power transmission shaft.
Above-mentioned these patents obviously and welding wire be that it doesn't matter; Therefore how to improve the existing practical problem of welding wire descale; Be a major issue that improves the welding rod product quality, the necessity that still need further study the technology of descale on the metal welding wire epidermis.
Summary of the invention
More existing problems of technology in view of descale on the existing metal welding wire epidermis; The present invention provides the process of descale on a kind of new metal welding wire epidermis; This method can effectively solve descale complex process on the metal welding wire epidermis, the reluctant problem of sewage.
The technical scheme that the present invention adopts is: a kind of removal wire surface oxide skin process; Adopt the mechanical-physical method to remove wire surface oxide skin; It is to utilize wire in power, to produce friction with sand grains that said mechanical-physical method is removed wire surface oxide skin, and sand grains is removed the oxide skin and the wire drawing oil of wire surface together.
Further; It is said that to utilize wire in power, to produce friction with sand grains be through in the sandbox with wire; The grains of sand are housed in the sandbox, wire during through sandbox and the grains of sand in the sandbox rub, it is oily with wire drawing to remove wire surface oxide skin through friction.
Further, the grains of sand in the said sandbox are the middle sand of diameter 0.35-0.5, preferred diamond dust (diamantane, brown corundum), and the said grains of sand are to be immersed in the clear water.
Further; It is said that to utilize wire in power, to produce friction with sand grains can also be through a closed container with wire; And through closed container the time, wire is sprayed the grains of sand; When sandblasting, simultaneously the position of sandblasting is sprayed clear water, remove wire surface oxide skin and wire drawing oil through spraying the grains of sand and friction wiry.
Further, the grains of sand of the said injection grains of sand are that the rust cleaning of 30～50 purposes is husky, preferred diamond dust (diamantane, brown corundum).
Further; When removing wire surface oxide skin; The wire drawing oil of being removed floats on the water surface in sandbox or the closed container, and the oxide of iron forms powder suspension in water, and the top in sandbox or closed container is provided with spout hole; When the processing dilutional hyponatremia in sandbox or the closed container, will flow out to through spout hole and leave standstill water tank.
Further, sewage disposal takes to leave standstill processing (not adding anything) through leaving standstill water tank when removing wire surface oxide skin, the very fast sedimentation of the powder that oxide forms, and water is also very fast to become clear, and clear water can reuse.
Further, said removal wire surface oxide skin comprises the following steps:
Wire drawing → mechanical-physical descale → acid activation → change plating → polishing → layer around → packing.
Further, said removal wire surface oxide skin can also be to comprise the following steps:
Wire drawing → mechanical-physical descale → polishing → layer around → packing.
The invention has the advantages that: trial production proof, go wire drawing oil and oxide skin to steel wire matrix not damaged with this technology, descale, deoil effectively, equipment is simple, operate simple and easyly, easy be connected with production line, cost is extremely low.
Mechanical-physical descale technology has successfully solved acid in the welding wire production, alkali cleaning generation pollution problems, and this technology is used for copper plating soldering wire, can save alkali cleaning and acid cleaning process, practices thrift chemical materials costs such as alkali and acid greater than 50 yuan/ton, also practices thrift 2/3 rinse water; But this technology is the white silk of Direct Production (not copper plating soldering wire) also, and equipment investment is few, and the cost of producing welding wire drops to minimum.
Description of drawings
Fig. 1 is conventional process flow figure;
Fig. 2 is the process chart of one embodiment of the present of invention;
Fig. 3 is the process chart of an alternative embodiment of the invention.
The specific embodiment
To combine accompanying drawing and embodiment that the present invention is done further description below.
Can find out from accompanying drawing; The present invention relates to a kind of removal wire surface oxide skin process; Adopt the mechanical-physical method to remove wire surface oxide skin; It is to utilize wire in power, to produce friction with sand grains that said mechanical-physical method is removed wire surface oxide skin, through sand grains the oxide skin and the wire drawing oil of wire surface is removed together.
Further; It is said that to utilize wire in power, to produce friction with sand grains be through in the sandbox with wire; The grains of sand are housed in the sandbox, wire during through sandbox and the grains of sand in the sandbox rub, it is oily with wire drawing to remove wire surface oxide skin through friction.
Further, the grains of sand in the said sandbox are the middle sand of diameter 0.35-0.5mm, preferred diamond dust (diamantane, brown corundum), and the said grains of sand are to be immersed in the clear water.
Further; It is said that to utilize wire in power, to produce friction with sand grains can also be through a closed container with wire; And through closed container the time, wire is sprayed the grains of sand; When sandblasting, simultaneously the position of sandblasting is sprayed clear water, remove wire surface oxide skin and wire drawing oil through spraying the grains of sand and friction wiry.
Further, the grains of sand of the said injection grains of sand are that the rust cleaning of 30～50 purposes is husky, preferred diamond dust (diamantane, brown corundum).
Further; When removing wire surface oxide skin; The wire drawing oil of being removed floats on the water surface in sandbox or the closed container, and the oxide of iron forms powder suspension in water, and the top in sandbox or closed container is provided with spout hole; When the processing dilutional hyponatremia in sandbox or the closed container, will flow out to through spout hole and leave standstill water tank.
Further, sewage disposal takes to leave standstill processing (not adding anything) through leaving standstill water tank when removing wire surface oxide skin, the very fast sedimentation of the powder that oxide forms, and water is also very fast to become clear, and clear water can reuse.
Further, said removal wire surface oxide skin comprises the following steps:
Wire drawing → mechanical-physical descale → acid activation → change plating → polishing → layer around → packing.
Further, said removal wire surface oxide skin can also be to comprise the following steps:
Wire drawing → mechanical-physical descale → polishing → layer around → packing.
Embodiment one
A kind of removal wire surface oxide skin process; Adopt the mechanical-physical method to remove wire surface oxide skin; It is to utilize wire in power, to produce friction with sand grains that said mechanical-physical method is removed wire surface oxide skin, and sand grains is removed the oxide skin and the wire drawing oil of wire surface together.Said utilize wire in power with sand grains produce friction be with wire through in the sandbox, the grains of sand are housed in the sandbox, wire during through sandbox with sandbox in the grains of sand rub, oily through friction removal wire surface oxide skin and wire drawing.
Said utilize wire in power with sand grains produce friction be with wire through in the sandbox, the grains of sand and water are housed in the sandbox, wire during through sandbox with sandbox in the grains of sand rub, oily through friction removal wire surface oxide skin and wire drawing.
When removing wire surface oxide skin, wire drawing oil floats on the water surface, and the oxide of iron forms powder suspension in water.The grains of sand in the said sandbox are the middle sand of diameter 0.35-0.5mm, preferred diamond dust (diamantane, brown corundum).
Sewage disposal takes to leave standstill processing (not adding anything) when removing wire surface oxide skin, the very fast sedimentation of the powder that oxide forms, and water is also very fast to become clear, and clear water can reuse.
Said removal wire surface oxide skin comprises the following steps:
Wire drawing → mechanical-physical descale → acid activation → change plating → polishing → layer around → packing.Wherein, wire drawing, acid activation, change plating, polishing, layer around be packaged as the common process method, no longer do detailed description at this.
Embodiment two
A kind of removal wire surface oxide skin process; Adopt the mechanical-physical method to remove wire surface oxide skin; It is to utilize wire in power, to produce friction with sand grains that said mechanical-physical method is removed wire surface oxide skin, and sand grains is removed the oxide skin and the wire drawing oil of wire surface together.Said utilize wire in power with sand grains produce friction be with wire through a closed container, and through closed container the time, wire is sprayed the grains of sand, the grains of sand are removed wire surface oxide skin with friction wiry and wire drawing is oily through spraying.
Said utilize wire in power with sand grains produce friction be with wire through a closed container, and through closed container the time, wire is sprayed the grains of sand, the grains of sand are removed wire surface oxide skin with friction wiry and wire drawing is oily through spraying.
The grains of sand of the said injection grains of sand are that the rust cleaning of 30～50 purposes is husky, preferred diamond dust (diamantane, brown corundum).
Said removal wire surface oxide skin comprises the following steps:
Wire drawing → mechanical-physical descale → polishing → layer around → packing.Wherein, wire drawing, polishing, layer around be packaged as the common process method, no longer do detailed description at this.
The invention has the advantages that: trial production proof, go wire drawing oil and oxide skin to steel wire matrix not damaged with this technology, descale, deoil effectively, equipment is simple, operate simple and easyly, easy be connected with production line, cost is extremely low.
Mechanical-physical descale technology has successfully solved acid in the welding wire production, alkali cleaning generation pollution problems, and this technology is used for copper plating soldering wire, can save alkali cleaning and acid cleaning process, practices thrift chemical materials costs such as alkali and acid greater than 50 yuan/ton, also practices thrift 2/3 rinse water; But this technology is the white silk of Direct Production (not copper plating soldering wire) also, and equipment investment is few, and the cost of producing welding wire drops to minimum.The present invention mainly contains following some advantage:
1, technology is simpler than traditional technology, and is much simpler than the operating procedure of gold system, suitable with high speed copper facing production line, can continuous automatic production.
2, production cost is lower
1) soda acid is washed a technology cost relatively
| Technology | Traditional handicraft | New technology |
| Material cost | Greater than 50 yuan/ton | Less than 5 yuan/ton |
| The admission machine electric energy | Greatly | Greatly |
| Production efficiency | ? | High |
2) Bai Si and copper plating soldering wire cost are relatively
| Technology | Traditional handicraft copper facing silk | White silk |
| Material cost | Acid, the alkali cleaning silk is greater than 50 yuan/ton, about 50 yuan/ton of copper facing | About 5 yuan/ton |
| The admission machine electric energy | Greatly | Little |
| Production efficiency | ? | Improve 1/3 approximately |
3, sewage disposal is simple
Traditional handicraft: add thermokalite oil removing → washing → pickling and remove oxide → washing → passivation.The sewage of producing is divided into two, and one is the rinse water after the oil removing, the rinse water after the pickling when producing at ordinary times; Another piece is the replacing waste liquid of oil removing, Acidwash solution.Contain a large amount of iron ions in the sewage.So the traditional handicraft sewage disposal needs to precipitate with limewash.
This technology: when handling steel wire, wire drawing oil floats on the water surface, and the oxide of iron forms powder suspension in water.So the sewage disposal of technology of the present invention can take to leave standstill processing (not adding anything), the very fast sedimentation of the powder that oxide forms, water is also very fast to become clear, and clear water can reuse.
4, the present invention does not have waste silk
Traditional handicraft: the bad welding wire that produces after the copper facing, it is cumbersome to do over again again, so the welding wire that traditional handicraft is produced is useless more, can only work as scrap iron and sell.
This technology: the bad welding wire that produces after the copper facing, present technique can reprocessings, so this technology can not produce waste silk.
Claims (9)
1. remove wire surface oxide skin process for one kind; It is characterized in that: adopt the mechanical-physical method to remove wire surface oxide skin; It is to utilize wire in power, to produce friction with sand grains that said mechanical-physical method is removed wire surface oxide skin, and sand grains is removed the oxide skin and the wire drawing oil of wire surface together.
2. removal wire surface oxide skin process as claimed in claim 1; It is characterized in that: said to utilize wire in power, to produce friction with sand grains be through in the sandbox with wire; The grains of sand are housed in the sandbox; Wire during through sandbox and the grains of sand in the sandbox rub, it is oily with wire drawing to remove wire surface oxide skin through friction.
3. removal wire surface oxide skin process as claimed in claim 2 is characterized in that: the grains of sand in the said sandbox are the middle sand of diameter 0.35-0.5mm, and the said grains of sand are to be immersed in the clear water.
4. removal wire surface oxide skin process as claimed in claim 1; It is characterized in that: said to utilize wire in power, to produce friction with sand grains be through a closed container with wire; And through closed container the time, wire is sprayed the grains of sand; When sandblasting, simultaneously the position of sandblasting is sprayed clear water, remove wire surface oxide skin and wire drawing oil through spraying the grains of sand and friction wiry.
5. removal wire surface oxide skin process as claimed in claim 4 is characterized in that: the grains of sand of the said injection grains of sand are that the rust cleaning of 30～50 purposes is husky.
6. like claim 2 or 4 described removal wire surface oxide skin processes; It is characterized in that: when removing wire surface oxide skin; The wire drawing oil of being removed floats on the water surface in sandbox or the closed container, and the oxide of iron forms powder suspension in water, and the top in sandbox or closed container is provided with spout hole; When the processing dilutional hyponatremia in sandbox or the closed container, will flow out to through spout hole and leave standstill water tank.
7. removal wire surface oxide skin process as claimed in claim 6; It is characterized in that: sewage disposal takes to leave standstill processing through leaving standstill water tank when removing wire surface oxide skin, the very fast sedimentation of the powder that oxide forms; Water is also very fast to become clear, and clear water can reuse.
8. removal wire surface oxide skin process as claimed in claim 7 is characterized in that: said removal wire surface oxide skin comprises the following steps:
Wire drawing → mechanical-physical descale → acid activation → change plating → polishing → layer around → packing.
9. removal wire surface oxide skin process as claimed in claim 7 is characterized in that: said removal wire surface oxide skin can also be to comprise the following steps:
Wire drawing → mechanical-physical descale → polishing → layer around → packing.
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| CN2012102982570A CN102765037A (en) | 2012-08-21 | 2012-08-21 | Process method for removing oxide skin on surface of metal wire |
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| CN2012102982570A CN102765037A (en) | 2012-08-21 | 2012-08-21 | Process method for removing oxide skin on surface of metal wire |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103722344A (en) * | 2013-12-12 | 2014-04-16 | 金川集团股份有限公司 | Surface processing method of nickel alloy wire |
| CN103824658A (en) * | 2012-11-15 | 2014-05-28 | 韩国电气研究院 | Removal method of oxides and impurities attached to aged aluminum wire of aged overhead power transmission cable |
| CN104562150A (en) * | 2014-12-17 | 2015-04-29 | 江苏利旭环保科技有限公司 | Steel wire treatment process |
| CN104611753A (en) * | 2015-01-09 | 2015-05-13 | 芜湖航天特种电缆厂 | Cable lacquering method and application thereof |
| CN106583482A (en) * | 2016-12-07 | 2017-04-26 | 安徽天大石油管材股份有限公司 | Lubrication method for cold-drawn steel pipes |
| CN106736922A (en) * | 2017-02-23 | 2017-05-31 | 青岛新华五金制品有限公司 | A kind of metal surface decortication wire drawing production technology |
| CN109513767A (en) * | 2018-11-27 | 2019-03-26 | 宁波市铭宏国光化工有限公司 | A kind of metal wire rod drawing process and wire-drawing equipment |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103824658A (en) * | 2012-11-15 | 2014-05-28 | 韩国电气研究院 | Removal method of oxides and impurities attached to aged aluminum wire of aged overhead power transmission cable |
| CN103824658B (en) * | 2012-11-15 | 2016-04-13 | 韩国电气研究院 | Be attached to the sweep-out method of oxide on the aluminium scrap wire rod of useless overhead transmission line and impurity |
| CN103722344A (en) * | 2013-12-12 | 2014-04-16 | 金川集团股份有限公司 | Surface processing method of nickel alloy wire |
| CN104562150A (en) * | 2014-12-17 | 2015-04-29 | 江苏利旭环保科技有限公司 | Steel wire treatment process |
| CN104611753A (en) * | 2015-01-09 | 2015-05-13 | 芜湖航天特种电缆厂 | Cable lacquering method and application thereof |
| CN106583482A (en) * | 2016-12-07 | 2017-04-26 | 安徽天大石油管材股份有限公司 | Lubrication method for cold-drawn steel pipes |
| CN106736922A (en) * | 2017-02-23 | 2017-05-31 | 青岛新华五金制品有限公司 | A kind of metal surface decortication wire drawing production technology |
| CN109513767A (en) * | 2018-11-27 | 2019-03-26 | 宁波市铭宏国光化工有限公司 | A kind of metal wire rod drawing process and wire-drawing equipment |
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Application publication date: 20121107 |